Automatic wire cutting and looping machine
By designing an automatic wire cutting and coiling machine, automated integrated processing of wires has been achieved, solving the problems of complex cutting operations and high manual labor requirements in existing technologies, improving processing efficiency and reducing costs.
Patent Information
- Application Number
- CN202422987011.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Existing wire coiling machines have complex cutting operations, low automation, and require a lot of manual operation, resulting in low processing efficiency and high costs.
An automatic wire cutting and coiling machine was designed. It integrates straightening, wire feeding, coiling, cutting, gluing and discharge processes. It uses components such as guide wheels, wire clamps and coiling mechanisms to achieve automated operation and simplify the coiling process.
It has improved the automation level of wire processing, reduced the need for manual operation, increased processing efficiency and reduced costs.
Smart Images
Figure CN223531316U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire coiling processing, and in particular to an automatic wire cutting and coiling machine. Background Technology
[0002] Automatic wire cutting and coiling machine is a support device for processing wire coils. When processing wires, it is often necessary to perform winding and coiling operations. It is also known as coiling machine, winding machine and fully automatic digital coiling machine. With the continuous development of technology, people have higher and higher requirements for the manufacturing process of automatic wire cutting and coiling machine.
[0003] Existing wire coiling machines have certain drawbacks. First, they cannot easily cut wires during coiling, resulting in a complex coiling process with low automation, which reduces processing efficiency and hinders usability. Furthermore, they require more manual labor, leading to higher processing costs and negatively impacting practical use. Therefore, we propose an automatic wire cutting and coiling machine. Utility Model Content
[0004] Technical problem to be solved: In view of the shortcomings of the existing technology, this utility model provides an automatic wire cutting and coiling machine, which integrates wire straightening, wire feeding, coiling, cutting, gluing and unloading processes. The coiling structure is simpler and the coiling effect is excellent. No manual operation is required, the degree of automation is higher, the wire processing efficiency is improved and the processing cost is reduced, which can effectively solve the problems in the background technology.
[0005] Technical Solution: To achieve the above objectives, the technical solution adopted by this utility model is as follows: an automatic wire cutting and coiling machine, comprising a coiling machine body, a machine shell positioned on the outer side of the coiling machine body, a viewing window positioned on the machine shell, a coiling processing station positioned inside the coiling machine body, a rail seat positioned at the rear end of the coiling processing station, a track positioned on the rail seat, a first slide and a second slide movably arranged on the track, a wire clamping frame arranged on the first slide, a slide rail arranged on the second slide, a wire gripping frame movably arranged on the slide rail, a conveyor support, a coiling mechanism, a tape application station, a material unloading box and a tape application device arranged sequentially from left to right on the coiling processing station, a controller bracket and an alarm mounted on the top of the coiling machine body, a control panel mounted on the front end of the controller bracket, and an electrical switch mounted on the front end of the coiling machine body.
[0006] Preferably, the conveying support is equipped with a first straightening support, a second straightening support, a first metering mechanism, a guide wheel conveying frame, a second metering mechanism, a wire feeder, and a cutting frame. The first straightening support is provided with a first straightening guide wheel, the second straightening support is provided with a second straightening guide wheel, and the inner side of the cutting frame is provided with a cutting mechanism.
[0007] Preferably, a lifting rail and a lifting block are installed between the first slide and the wire clamping frame. A drive servo is installed on the top of the lifting rail, a wire clamp is installed on the bottom of the wire clamping frame, a wire clamping device is provided at the middle of the upper end of the wire clamping mechanism, a wire clamping frame and a limiting mechanism are provided at the side of the wire clamping mechanism, a wire clamping limiter is installed on the bottom of the wire clamping mechanism, an unfolding drive mechanism and a rotating drive mechanism are provided at the bottom of the wire clamping mechanism, and a wire feeding conveyor belt is provided at the bottom of the feeding box.
[0008] Preferably, the first straightening guide wheel rotates on the first straightening support, and the second straightening guide wheel rotates on the second straightening support. The wire passes through the first straightening guide wheel, the second straightening guide wheel, the first meter counting mechanism, the guide wheel conveyor, the second meter counting mechanism, and the wire feeder to reach the position of the cutting frame, and is cut inside the cutting mechanism. The first straightening support is driven to rotate by a rotation drive mechanism.
[0009] Preferably, the first slide block is fixed to the lifting rail with bolts. The drive servo drives the lifting block to move up and down on the lifting rail. The wire clamp descends to a position on one plane of the wire and clamps the head of the wire, driving the wire to move onto the coiling limiter. The coiling limiter fixes the wire. The unfolding drive mechanism drives the coiling frame to unfold outward. When the coiling mechanism rotates, it drives the wire positioned on the coiling limiter to rotate and coil synchronously. After coiling to a predetermined length, the wire clamp moves backward to clamp the tail of the wire and cuts the wire through the cutting mechanism. The coiling mechanism continues to rotate until both ends of the wire are flush.
[0010] Preferably, after the wire is cut and coiled at the coiling mechanism, the second slide is moved above the wire, and the wire is clamped by the wire gripper and conveyed forward to the tape application station, where the tape application device performs the tape application operation, and finally discharged through the unloading box.
[0011] Beneficial Effects: Compared with the prior art, this utility model provides an automatic wire cutting and coiling machine with the following beneficial effects: This automatic wire cutting and coiling machine integrates straightening, wire feeding, coiling, cutting, gluing, and discharge processes to process wires. The coiling structure is simpler, the coiling effect is excellent, no manual operation is required, the degree of automation is higher, wire processing efficiency is improved, and processing costs are reduced. The first straightening guide wheel rotates on the first straightening support, and the second straightening guide wheel rotates on the second straightening support. The wire passes through the first straightening guide wheel, the second straightening guide wheel, the first meter counting mechanism, the guide wheel conveyor frame, the second meter counting mechanism, and the wire feeder to reach the position of the cutting frame, where it is cut inside the cutting mechanism. The first slide block is fixed to the lifting rail with bolts. The servo drive moves the lifting block up and down on the lifting rail, clamping the wire. The device descends to a position on the plane of the wire and clamps the head of the wire, moving the wire to the coiling limiter. The coiling limiter fixes the wire. The first straightening support is driven to rotate by a rotary drive mechanism, and the unfolding drive mechanism drives the coiling frame to unfold outward. When the coiling mechanism rotates, it drives the wire positioned on the coiling limiter to rotate and coil synchronously. After coiling to the specified length, the wire clamp moves back to clamp the tail of the wire and cuts the wire by the cutting mechanism. The coiling mechanism continues to rotate until both ends of the wire are aligned. After the wire is cut and coiled at the coiling mechanism, the second slide moves above the wire and clamps the wire by the wire gripper, conveying it forward to the tape application station. The tape application device applies the tape, and the wire is finally discharged through the unloading box. The entire automatic wire cutting and coiling machine has a simple structure, is easy to operate, and has better performance than traditional methods. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of an automatic wire cutting and coiling machine according to the present invention.
[0013] Figure 2 This is a schematic diagram of the coiling processing station in an automatic wire cutting and coiling machine according to the present invention.
[0014] Figure 3 This is a structural schematic diagram of the main view of the coiling processing station in an automatic wire cutting and coiling machine of this utility model.
[0015] Figure 4 This is a structural schematic diagram of point A in the automatic wire cutting and coiling machine of this utility model.
[0016] Figure 5 This is a structural schematic diagram of section B in the automatic wire cutting and coiling machine of this utility model.
[0017] In the diagram: 1. Main body of the coil forming machine; 2. Controller bracket; 3. Alarm; 4. Control panel; 5. Coiling processing station; 6. Machine casing; 7. Electrical switch; 8. Viewing window; 9. Rail base; 10. Rail; 11. First slide; 12. Lifting rail; 13. Lifting block; 14. Drive servo; 15. Wire clamp; 16. Second slide; 17. Wire gripper; 18. Slide rail; 19. Tape applicator; 20. Tape applicator station; 21. Coiling mechanism; 22. Wire clamp. 23. Second meter counting mechanism; 24. Guide wheel conveyor frame; 25. Conveyor support; 26. First meter counting mechanism; 27. Second straightening guide wheel; 28. First straightening guide wheel; 29. Feeding box; 30. Feeding conveyor belt; 31. First straightening support; 32. Second straightening support; 33. Wire feeder; 34. Cutting mechanism; 35. Cutting frame; 36. Coiling frame; 37. Limiting mechanism; 38. Coiling limiter; 39. Unfolding drive mechanism; 40. Rotation drive mechanism. Detailed Implementation
[0018] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings and specific embodiments. However, those skilled in the art will understand that the embodiments described below are only some embodiments of this utility model, not all embodiments, and are only used to illustrate this utility model, and should not be regarded as limiting the scope of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Where specific conditions are not specified in the embodiments, conventional conditions or conditions recommended by the manufacturer shall be followed. Where the manufacturers of reagents or instruments are not specified, they are all conventional products that can be purchased commercially.
[0019] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0021] like Figure 1-5 As shown, an automatic wire cutting and coiling machine includes a coiling machine body 1, a machine housing 6 positioned on the outer side of the coiling machine body 1, a viewing window 8 positioned on the machine housing 6, a coiling processing station 5 positioned inside the coiling machine body 1, a rail base 9 positioned at the rear end of the coiling processing station 5, a rail 10 positioned on the rail base 9, a first slide 11 and a second slide 16 movably arranged on the rail 10, a wire clamping frame 15 arranged on the first slide 11, a slide rail 18 arranged on the second slide 16, and a wire gripping frame 17 movably arranged on the slide rail 18. From left to right, the following components are installed on position 5: conveyor support 25, coiling mechanism 21, tape application station 20, unloading box 29, and tape application device 19. The top of the coiling machine body 1 is equipped with a controller bracket 2 and an alarm 3. The front end of the controller bracket 2 is equipped with a control panel 4, and the front end of the coiling machine body 1 is equipped with an electrical switch 7. The wire is processed in an integrated manner through straightening, feeding, coiling, cutting, tape application, and discharge processes. The coiling structure is simpler, the coiling effect is excellent, no manual operation is required, the degree of automation is higher, the wire processing efficiency is improved, and the processing cost is reduced.
[0022] Preferably, the conveying support 25 is equipped with a first straightening support 31, a second straightening support 32, a first metering mechanism 26, a guide wheel conveying frame 24, a second metering mechanism 23, a wire feeder 33, and a cutting frame 35. The first straightening support 31 is provided with a first straightening guide wheel 28, the second straightening support 32 is provided with a second straightening guide wheel 27, and the inner side of the cutting frame 35 is provided with a cutting mechanism 34.
[0023] Preferably, a lifting rail 12 and a lifting block 13 are installed between the first slide block 11 and the wire clamping frame 15. A drive servo 14 is installed on the top of the lifting rail 12, a wire clamp 22 is installed on the bottom of the wire clamping frame 15, a wire clamping frame 36 and a limiting mechanism 37 are provided at the middle of the upper end of the wire clamping mechanism 21, a wire clamping limiter 38 is installed on the side of the wire clamping mechanism 21, an unfolding drive mechanism 39 and a rotating drive mechanism 40 are installed at the bottom of the wire clamping mechanism 21, and a feeding conveyor belt 30 is provided at the bottom of the feeding box 29.
[0024] Preferably, the first straightening guide wheel 28 rotates on the first straightening support 31, and the second straightening guide wheel 27 rotates on the second straightening support 32. The wire passes through the first straightening guide wheel 28, the second straightening guide wheel 27, the first meter counting mechanism 26, the guide wheel conveyor frame 24, the second meter counting mechanism 23 and the wire feeder 33 to reach the position of the cutting frame 35, and is cut inside the cutting mechanism 34. The first straightening support 31 is driven to rotate by the rotation drive mechanism 40.
[0025] Preferably, the first slide block 11 is fixed to the lifting rail 12 by bolts. The drive servo 14 drives the lifting block 13 to move up and down on the lifting rail 12. The wire clamp 22 descends to a position on one plane of the wire and clamps the head of the wire, driving the wire to move onto the coiling limiter 38. The coiling limiter 38 fixes the wire. The unfolding drive mechanism 39 drives the coiling frame 36 to unfold outward. When the coiling mechanism 21 rotates, it drives the wire positioned on the coiling limiter 38 to rotate and coil synchronously. After coiling to a certain length, the wire clamp 22 moves back to clamp the tail of the wire and cuts the wire through the cutting mechanism 34. The coiling mechanism 21 continues to rotate until both ends of the wire are flush.
[0026] Preferably, after the wire is cut and coiled at the coiling mechanism 21, the second slide 16 is moved above the wire, and the wire is clamped by the wire gripping frame 17 and conveyed forward to the tape application station 20, where the tape application device 19 performs the tape application operation, and finally discharged through the unloading box 29.
[0027] Working Principle: This utility model includes a ring-forming machine body 1, a controller bracket 2, an alarm 3, a control panel 4, a ring-forming processing station 5, a machine casing 6, an electrical switch 7, a viewing window 8, a rail base 9, a track 10, a first slide 11, a lifting rail 12, a lifting block 13, a drive servo 14, a wire clamping frame 15, a second slide 16, a wire gripping frame 17, a slide rail 18, a tape-applying device 19, a tape-applying station 20, a ring-forming mechanism 21, a wire clamp 22, a second meter-counting mechanism 23, a guide wheel conveyor frame 24, a conveyor support 25, a first meter-counting mechanism 26, a second straightening guide wheel 27, a first straightening guide wheel 28, and a feeding box 29. The assembly consists of a feeding conveyor belt 30, a first straightening support 31, a second straightening support 32, a wire feeder 33, a cutting mechanism 34, a cutting frame 35, a coiling frame 36, a limiting mechanism 37, a coiling limiter 38, an unfolding drive mechanism 39, and a rotating drive mechanism 40. This integrated process of straightening, feeding, coiling, cutting, gluing, and discharging wires provides a simpler structure, superior coiling effect, and eliminates the need for manual operation, resulting in higher automation, improved wire processing efficiency, and reduced processing costs. The first straightening guide wheel 28 rotates on the first straightening support 31, and the second straightening guide wheel 27 rotates on the second straightening support 32. During the rotation process, the wire passes through the first straightening guide wheel 28, the second straightening guide wheel 27, the first meter counting mechanism 26, the guide wheel conveyor frame 24, the second meter counting mechanism 23, and the wire feeder 33 to reach the position of the cutting frame 35, where it is cut inside the cutting mechanism 34. The first slide 11 is fixed to the lifting rail 12 with bolts. The drive servo 14 drives the lifting block 13 to move up and down on the lifting rail 12. The wire clamp 22 descends to a position on one plane of the wire and clamps the head of the wire, moving the wire to the coiling limiter 38, which fixes the wire. The first straightening support 31 is rotated by the drive... The driving mechanism 40 drives the rotation, and the unfolding driving mechanism 39 drives the coiling frame 36 to unfold outward. When the coiling mechanism 21 rotates, it drives the wire positioned on the coiling limiter 38 to rotate and coil synchronously. After coiling to the specified length, the wire clamp 22 moves backward to clamp the tail of the wire and cuts the wire through the cutting mechanism 34. The coiling mechanism 21 continues to rotate until both ends of the wire are flush. After the wire is cut and coiled at the coiling mechanism 21, the second slide 16 is moved above the wire and the wire gripper 17 clamps the wire and conveys it forward to the tape application station 20. The tape application device 19 performs the tape application operation, and finally the wire is discharged through the unloading box 29.
[0028] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. An automatic wire cutting and coiling machine, comprising a coiling machine body (1), characterized in that: A machine casing (6) is positioned on the outer side of the main body (1) of the ring forming machine. A viewing window (8) is positioned on the machine casing (6). A ring forming processing station (5) is positioned inside the main body (1). A rail seat (9) is positioned at the rear end of the ring forming processing station (5). A rail (10) is positioned on the rail seat (9). A first slide (11) and a second slide (16) are movably arranged on the rail (10). A wire clamping frame (15) is provided on the first slide (11). The second slide (16) is... The machine body (1) is equipped with a slide rail (18), and a wire gripping frame (17) is movably installed on the slide rail (18). The ring forming processing station (5) is equipped with a conveyor support (25), a ring forming mechanism (21), a tape application station (20), a material unloading box (29), and a tape application device (19) from left to right. The top of the ring forming machine body (1) is equipped with a controller bracket (2) and an alarm (3). The front end of the controller bracket (2) is equipped with a control panel (4). The front end of the ring forming machine body (1) is equipped with an electrical switch (7).
2. The automatic wire cutting and coiling machine according to claim 1, characterized in that: The conveying support (25) is equipped with a first straightening support (31), a second straightening support (32), a first meter counting mechanism (26), a guide wheel conveying frame (24), a second meter counting mechanism (23), a wire feeder (33), and a cutting frame (35). The first straightening support (31) is provided with a first straightening guide wheel (28), the second straightening support (32) is provided with a second straightening guide wheel (27), and the cutting frame (35) is provided with a cutting mechanism (34) on its inner side.
3. The automatic wire cutting and coiling machine according to claim 1, characterized in that: A lifting rail (12) and a lifting block (13) are installed between the first slide (11) and the wire clamp (15). A drive servo (14) is installed on the top of the lifting rail (12). A wire clamp (22) is installed on the bottom of the wire clamp (15). A wire clamp (36) and a limiting mechanism (37) are provided at the middle of the upper end of the circling mechanism (21). A circling limiter (38) is installed on the side of the circling mechanism (21). An unfolding drive mechanism (39) and a rotating drive mechanism (40) are installed at the bottom of the circling mechanism (21). A feeding conveyor belt (30) is provided at the bottom of the feeding box (29).
4. The automatic wire cutting and coiling machine according to claim 2, characterized in that: The first straightening guide wheel (28) rotates on the first straightening support (31), and the second straightening guide wheel (27) rotates on the second straightening support (32). The wire passes through the first straightening guide wheel (28), the second straightening guide wheel (27), the first meter counting mechanism (26), the guide wheel conveyor (24), the second meter counting mechanism (23), and the wire feeder (33) to reach the position of the cutting frame (35) and is cut inside the cutting mechanism (34). The first straightening support (31) is driven to rotate by the rotation drive mechanism (40).
5. The automatic wire cutting and coiling machine according to claim 3, characterized in that: The first slide (11) is fixed to the lifting rail (12) by bolts. The drive servo (14) drives the lifting block (13) to move up and down on the lifting rail (12). The wire clamp (22) descends to a plane position of the wire and clamps the head of the wire, driving the wire to move to the coiling limiter (38). The wire is fixed by the coiling limiter (38). The unfolding drive mechanism (39) drives the coiling frame (36) to unfold outward. When the coiling mechanism (21) rotates, it drives the wire positioned on the coiling limiter (38) to rotate and coil synchronously. After reaching the specified length, the wire clamp (22) moves back to clamp the tail of the wire and cuts the wire by the cutting mechanism (34). The coiling mechanism (21) continues to rotate until the two ends of the wire are flush.
6. The automatic wire cutting and coiling machine according to claim 1, characterized in that: After the wire is cut and coiled at the coiling mechanism (21), the second slide (16) is moved above the wire, and the wire is clamped by the wire gripper (17) and conveyed forward to the tape application station (20). The tape application device (19) performs the tape application operation, and finally discharges the wire through the unloading box (29).