Rapid curling machine for gabion net machining
By designing a high-speed edge-rolling machine, which utilizes components such as a storage box, feeding rollers, and clamping cylinders to achieve automated feeding and stable clamping, the problems of low edge-rolling efficiency and human error in gabion mesh are solved, and an efficient and safe edge-rolling process is realized.
Patent Information
- Application Number
- CN202422940730.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-30
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-30
AI Technical Summary
The existing gabion mesh processing has low edge rolling efficiency and poses a risk of human error.
A high-speed edge-rolling machine was designed, comprising a storage box, feeding rollers, clamping cylinders, and a motor-driven edge-rolling assembly, to achieve automated wire feeding and stable clamping and rotation edge-rolling of gabion mesh.
It improves edge curling efficiency, avoids the risk of accidental damage from manual operation, and achieves an automated and stable edge curling process.
Smart Images

Figure CN223531330U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gabion mesh processing technology, specifically a high-speed edge-rolling machine for gabion mesh processing. Background Technology
[0002] Gabion mesh is made of high corrosion-resistant, high-strength, and ductile low-carbon steel wire or PVC-coated steel wire using mechanical weaving. The box-shaped structure made of this mesh is called a gabion box. Gabion mesh is a wire or polymer mesh structure used to fix the filling stones in place. It uses weather-resistant and hard stones as filling material and will not break quickly due to abrasion in stone boxes or gabion slabs.
[0003] When gabion mesh is produced and processed, it needs to be edged with an edge-rolling machine. However, during the edge-rolling process, workers need to manually place the wire used for edge-rolling inside the edge-rolling machine before placing the gabion mesh on the machine for edge-rolling. Manually placing the wire is not only inefficient, but also prone to causing accidental hand injuries.
[0004] There is an urgent need for a high-speed edge-rolling machine for gabion mesh processing to address the technical deficiencies mentioned above. Utility Model Content
[0005] The purpose of this invention is to provide a fast edge-rolling machine for gabion mesh processing, so as to solve the problems of inconvenient feeding and low edge-rolling efficiency mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-speed edge-rolling machine for gabion mesh processing, comprising an edge-rolling machine base, a fixed slide rail mounted on the left side of the top of the edge-rolling machine base, an adjusting screw movably connected inside the fixed slide rail, a screw sleeve mounted outside the adjusting screw, a connecting plate fixedly connected to the top of the screw sleeve, a second motor mounted on the top of the connecting plate, a placement plate fixedly connected to the output end of the second motor, a first motor mounted on the left side of the fixed slide rail, and a second motor mounted on the right side of the top of the edge-rolling machine base. The device is equipped with two sets of fixed plates, with a curling assembly movably installed between the fixed plates. A third motor is installed at the front end of each fixed plate, and a clamping shaft is provided on the left side of the curling assembly. A clamping cylinder is fixedly connected to the front and rear ends of the top of the curling machine base. A storage box is installed on the left side of the fixed plate, and a guide pipe is fixedly connected to the bottom of the storage box. Mounting frames are installed on both sides of the bottom of the storage box, and feeding rollers are movably connected to the mounting frames. Pre-reserved grooves are provided at the top and bottom of the feeding rollers, and limit blocks are fixedly connected to both sides of the top of the placement plate.
[0007] Preferably, the feeding roller is positioned below the guide tube, and a top cover is installed on the top of the storage box.
[0008] Preferably, a fixing seat is fixedly connected to the right side of the storage box, and the fixing seat is mounted on the fixing plate.
[0009] Preferably, a limiting slide is installed at the bottom of the fixed slide rail, and the bottom of the lead screw sleeve is slidably connected to the outside of the limiting slide.
[0010] Preferably, ball bearings are installed on both sides of the bottom end of the placement plate, and the bottom end of the ball bearings contacts the top end of the edge rolling machine base.
[0011] Preferably, the output end of the first motor is fixedly connected to the left side of the adjusting screw, and the output end of the third motor is fixedly connected to the front end of the edge-rolling assembly.
[0012] Preferably, a guide slope is installed on the right side of the top of the crimping machine base, and the guide slope is located below the clamping shaft.
[0013] Preferably, there are two sets of clamping cylinders, and the output end of the clamping cylinder is fixedly connected to both ends of the clamping shaft.
[0014] Compared with the prior art, the beneficial effects of this utility model are: the fast edge-rolling machine for gabion mesh processing not only realizes the function of facilitating feeding and enhancing edge-rolling efficiency, and the function of facilitating rotational adjustment of feeding, but also realizes the function of facilitating limiting and stable propulsion.
[0015] (1) By setting up a storage box, mounting frame, feeding roller, reserved groove, guide pipe and top cover, the iron wire used for edge rolling is placed inside the storage box. When rolling, the iron wire inside the storage box is discharged downward along the guide pipe. The discharged iron wire will enter the reserved groove on the feeding roller. When rolling, the feeding roller can be rotated 180 degrees to realize the feeding of iron wire. The iron wire can enter the edge rolling assembly along the guide slope. This structure realizes the function of automatic placement of iron wire, avoids accidental injury and reduced processing efficiency caused by manual placement. This structure improves the efficiency of edge rolling.
[0016] (2) By setting a first motor, a fixed slide rail, a second motor, a placement plate and an adjusting screw, after the gabion mesh is placed stably, the first motor drives the adjusting screw to rotate. The screw sleeve outside the adjusting screw drives the placement plate to move to one side so that the gabion mesh is stuck inside the edge rolling assembly to achieve edge rolling. After edge rolling, the placement plate moves to the left so that the gabion mesh leaves the edge rolling assembly. Then the second motor drives the placement plate to rotate so that the other side can be edge rolled. This structure realizes the function of easy and flexible edge rolling, reducing the steps of unloading and transfer direction.
[0017] (3) By setting up a clamping cylinder, a clamping shaft and a limiting plate, the gabion mesh can be placed on the placement plate. The limiting block on the placement plate can be embedded in the mesh of the gabion mesh to limit its position. One end of the gabion mesh is embedded in the edge rolling assembly. Before edge rolling, the clamping cylinder pushes the clamping shaft downwards. The clamping shaft can clamp and limit the gabion mesh. This structure realizes the functions of easy positioning and stable edge rolling. Attached Figure Description
[0018] Figure 1 This is a frontal cross-sectional view of the present invention.
[0019] Figure 2 This is a front view cross-sectional structural diagram of the storage box of this utility model;
[0020] Figure 3 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle;
[0021] Figure 4 This is a front view cross-sectional structural diagram of the placement plate of this utility model.
[0022] In the diagram: 1. Edge rolling machine base; 2. First motor; 3. Fixed slide rail; 4. Second motor; 5. Lead screw sleeve; 6. Placement plate; 7. Adjusting lead screw; 8. Guide slope; 9. Clamping cylinder; 10. Clamping shaft; 11. Storage box; 12. Fixed plate; 13. Third motor; 14. Edge rolling assembly; 15. Mounting frame; 16. Feeding roller; 17. Reserved groove; 18. Guide pipe; 19. Top cover; 20. Fixed seat; 21. Limiting slide; 22. Ball bearing; 23. Limiting block; 24. Connecting plate. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example 1: Please refer to Figure 1-4A high-speed edge-rolling machine for gabion mesh processing includes an edge-rolling machine base 1. A fixed slide rail 3 is installed on the left side of the top of the edge-rolling machine base 1. An adjusting screw 7 is movably connected inside the fixed slide rail 3. A screw sleeve 5 is installed outside the adjusting screw 7. A connecting plate 24 is fixedly connected to the top of the screw sleeve 5. A second motor 4 is installed on the top of the connecting plate 24. A placement plate 6 is fixedly connected to the output end of the second motor 4. A first motor 2 is installed on the left side of the fixed slide rail 3. Two sets of fixed plates 12 are installed on the right side of the top of the edge-rolling machine base 1, and the fixed plates 12 are movable between each other. The edge-rolling assembly 14 is installed, the front end of the fixing plate 12 is equipped with a third motor 13, the left side of the edge-rolling assembly 14 is provided with a clamping shaft 10, the front and rear ends of the top of the edge-rolling machine base 1 are fixedly connected with clamping cylinders 9, the left side of the fixing plate 12 is equipped with a storage box 11, the bottom end of the storage box 11 is fixedly connected with a guide pipe 18, the bottom two sides of the storage box 11 are equipped with mounting brackets 15, the mounting brackets 15 are movably connected with a feeding roller 16, the top and bottom ends of the feeding roller 16 are provided with reserved grooves 17, and the top two sides of the placement plate 6 are fixedly connected with limit blocks 23.
[0025] The feeding roller 16 is located below the guide tube 18, the top cover 19 is installed on the top of the storage box 11, and the right side of the storage box 11 is fixedly connected to the fixing seat 20, which is installed on the fixing plate 12.
[0026] Specifically, such as Figure 1 and Figure 2 As shown, during the edge rolling process, the iron wire inside the storage box 11 is discharged downward along the guide tube 18. The discharged iron wire will enter the reserved groove 17 on the feeding roller 16. During the edge rolling process, the feeding roller 16 can be rotated 180 degrees to realize the feeding of iron wire. The iron wire can enter the edge rolling assembly 14 along the guide slope 8.
[0027] Example 2: A limiting slide 21 is installed at the bottom of the fixed slide rail 3. The bottom of the lead screw sleeve 5 is slidably connected to the outside of the limiting slide 21. Ball bearings 22 are installed on both sides of the bottom of the placement plate 6, and the bottom of the ball bearings 22 is in contact with the top of the edge rolling machine base 1. The output end of the first motor 2 is fixedly connected to the left side of the adjusting lead screw 7, and the output end of the third motor 13 is fixedly connected to the front end of the edge rolling assembly 14.
[0028] Specifically, such as Figure 1 and Figure 3 As shown, after the gabion mesh is stably placed, the first motor 2 drives the adjusting screw 7 to rotate. The screw sliding sleeve 5 outside the adjusting screw 7 drives the placement plate 6 to move to one side, so that the gabion mesh is stuck inside the edge rolling assembly 14 to achieve edge rolling. After edge rolling, the placement plate 6 moves to the left so that the gabion mesh leaves the edge rolling assembly 14. Then the second motor 4 drives the placement plate 6 to rotate, so that the other side can be edge rolled.
[0029] Example 3: A guide slope 8 is installed on the right side of the top of the edge rolling machine base 1. The guide slope 8 is located below the clamping shaft 10. Two sets of clamping cylinders 9 are provided. The output end of the clamping cylinder 9 is fixedly connected to both ends of the clamping shaft 10.
[0030] Specifically, such as Figure 1 and Figure 4 As shown, the limiting block 23 on the placement plate 6 can be embedded inside the mesh of the gabion net to limit its movement. One end of the rolled edge of the gabion net is embedded inside the rolled edge assembly 14. Before the rolled edge, the clamping cylinder 9 pushes the clamping shaft 10 downward, and the clamping shaft 10 can clamp and limit the gabion net.
[0031] Working principle: During processing, the gabion mesh needs to be placed on the placement plate 6. The limiting block 23 on the placement plate 6 can limit the gabion mesh. One end of the gabion mesh with rolled edges is embedded inside the rolling edge assembly 14. Before rolling, the clamping cylinder 9 pushes the clamping shaft 10 downwards, which can clamp and limit the gabion mesh. During rolling, the wire inside the storage box 11 is discharged downwards along the guide pipe 18. The discharged wire enters the reserved groove 17 on the feeding roller 16. During the rolling process, the feeding roller 16 rotates 1... The wire can be fed at an angle of 80 degrees. The wire enters the edge-rolling assembly 14 along the guide slope 8. The first motor 2 drives the adjusting screw 7 to rotate. The screw sliding sleeve 5 outside the adjusting screw 7 drives the placement plate 6 to move to one side, so that the gabion mesh is stuck inside the edge-rolling assembly 14 and the edge is rolled. After the edge is rolled, the placement plate 6 moves to the left so that the gabion mesh leaves the edge-rolling assembly 14. Then the second motor 4 drives the placement plate 6 to rotate, so that the other side can be rolled. This structure realizes the function of easy and flexible edge rolling, reducing the steps of unloading and transfer direction.
[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A high-speed edge-rolling machine for gabion mesh processing, comprising an edge-rolling machine base (1), characterized in that: A fixed slide rail (3) is installed on the left side of the top of the edge rolling machine base (1). An adjusting screw (7) is movably connected inside the fixed slide rail (3). A screw sleeve (5) is installed outside the adjusting screw (7). A connecting plate (24) is fixedly connected to the top of the screw sleeve (5). A second motor (4) is installed on the top of the connecting plate (24). A placement plate (6) is fixedly connected to the output end of the second motor (4). A first motor (2) is installed on the left side of the fixed slide rail (3). Two sets of fixed plates (12) are installed on the right side of the top of the edge rolling machine base (1). An edge rolling assembly (14) is movably installed between the fixed plates (12). A third motor (13) is installed at the front end of the fixed plate (12). A clamping shaft (10) is provided on the left side of the edge rolling assembly (14). A clamping cylinder (9) is fixedly connected to the front and rear ends of the top of the edge rolling machine base (1). A storage box (11) is installed on the left side of the fixed plate (12). A guide pipe (18) is fixedly connected to the bottom end of the storage box (11). Mounting brackets (15) are installed on both sides of the bottom end of the storage box (11). A feeding roller (16) is movably connected to the mounting bracket (15). A reserved groove (17) is provided at the top and bottom ends of the feeding roller (16). Limiting blocks (23) are fixedly connected to both sides of the top end of the placement plate (6).
2. The high-speed edge-rolling machine for gabion mesh processing according to claim 1, characterized in that: The feeding roller (16) is located below the guide tube (18), and the top cover (19) is installed on the top of the storage box (11).
3. A high-speed edge-rolling machine for gabion mesh processing according to claim 1, characterized in that: The storage box (11) is fixedly connected to a fixing seat (20) on the right side, and the fixing seat (20) is mounted on the fixing plate (12).
4. A high-speed edge-rolling machine for gabion mesh processing according to claim 1, characterized in that: The bottom end of the fixed slide rail (3) is equipped with a limiting slide (21), and the bottom end of the screw sleeve (5) is slidably connected to the outside of the limiting slide (21).
5. A high-speed edge-rolling machine for gabion mesh processing according to claim 1, characterized in that: Ball bearings (22) are installed on both sides of the bottom end of the placement plate (6), and the bottom end of the ball bearings (22) contacts the top end of the edge rolling machine base (1).
6. A high-speed edge-rolling machine for gabion mesh processing according to claim 1, characterized in that: The output end of the first motor (2) is fixedly connected to the left side of the adjusting screw (7), and the output end of the third motor (13) is fixedly connected to the front end of the edge-rolling assembly (14).
7. A high-speed edge-rolling machine for gabion mesh processing according to claim 1, characterized in that: A guide slope (8) is installed on the right side of the top of the edge rolling machine base (1), and the guide slope (8) is located below the clamping shaft (10).
8. A high-speed edge-rolling machine for gabion mesh processing according to claim 1, characterized in that: The clamping cylinder (9) is provided in two sets, and the output end of the clamping cylinder (9) is fixedly connected to both ends of the clamping shaft (10).