Stainless steel pipe laser cutting device capable of achieving fixed-section cutting

Abstract

The utility model relates to the technical field of stainless steel tube laser cutting, and discloses a stainless steel tube laser cutting device capable of performing fixed-section cutting, which comprises a stainless steel tube laser cutting equipment body, a mounting clamping groove is formed in the front end wall of the stainless steel tube laser cutting equipment body, and a recycling mechanism is arranged in the mounting clamping groove. And the recycling mechanism comprises a storage box body, movable grooves are formed in the inner walls of the left end and the right end, close to each other, of the mounting clamping groove correspondingly, an adjusting mechanism used for driving the storage box body is arranged in the movable groove in the left end, and the adjusting mechanism comprises a driving motor, a guide screw rod and corresponding adjusting supporting blocks. According to the cutting device, waste chips generated during cutting can fall into the storage box body through the chip removal net plate, then the arranged driving motor is started for output to drive the guide screw rod, the adjusting supporting block and the storage box body to move, and the waste chips in the storage box body can be conveniently collected and cleaned.

Description

Technical Field

[0001] This utility model relates to the field of stainless steel tube laser cutting technology, and in particular to a stainless steel tube laser cutting device capable of segmented cutting. Background Technology

[0002] Laser cutting equipment for stainless steel pipes is a high-precision device used for cutting stainless steel pipes. It is widely used in manufacturing, especially in the automotive, machinery, construction, and home appliance industries. Compared with traditional cutting methods, laser cutting technology for stainless steel pipes has advantages such as higher cutting accuracy, faster processing speed, and better cut surface quality.

[0003] Basic working principle of stainless steel tube laser cutting device

[0004] Laser cutting technology uses a high-power laser beam to heat a stainless steel tube to its melting or vaporization point, then uses a gas stream to blow away the molten metal, ultimately cutting the stainless steel tube. The laser cutting process for stainless steel tubes mainly includes the following steps:

[0005] Laser beam focusing: The laser generated by the laser generator is transmitted to the cutting head through an optical fiber, and the laser cutting head focuses the laser onto the surface of the stainless steel tube. The cutting precision is controlled by adjusting the laser's focal length and spot size.

[0006] Gas-assisted cutting: To enhance cutting performance, oxygen, nitrogen, or air are typically used as assist gases. Oxygen can accelerate the cutting process, while nitrogen is often used for cutting materials without an oxide layer.

[0007] Cutting head movement: Under the control of the CNC system, the laser cutting head moves along the surface of the stainless steel tube, and the laser beam gradually cuts the metal along the predetermined path until the cutting is completed.

[0008] Cutting complete: After being irradiated by laser and having the molten metal blown away by airflow, the stainless steel tube is precisely cut into the desired shape.

[0009] Main components of stainless steel pipe laser cutting equipment

[0010] Laser generator:

[0011] The laser generator is the core component that produces the laser beam. Common laser generators include CO2 lasers and fiber lasers. Fiber lasers offer higher efficiency and finer cutting capabilities when cutting stainless steel tubes.

[0012] Fiber optic transmission system:

[0013] The fiber optic system transmits the laser from the laser source to the laser cutting head. The fiber optic transmission system ensures stable laser energy transmission and reduces heat loss.

[0014] Laser cutting head:

[0015] The laser cutting head focuses a laser beam onto the surface of a stainless steel tube. Modern laser cutting heads are equipped with an autofocus system that adjusts the focal length according to the material thickness to achieve optimal cutting results.

[0016] Numerical Control System (CNC):

[0017] The CNC system is the "brain" of a laser cutting machine, responsible for controlling the precise movement of the cutting head. By inputting the designed cutting path, the CNC system can precisely control the movement trajectory of the laser head in three-dimensional space, ensuring high-precision cutting.

[0018] Auxiliary gas system:

[0019] Laser cutting requires the use of auxiliary gases (such as oxygen, nitrogen, and air) to assist in the cutting process. These gases remove molten metal, prevent material oxidation, and keep the cut surface clean.

[0020] Cooling system:

[0021] During laser cutting, the laser and cutting head may generate a lot of heat, requiring a cooling system to maintain the equipment at a normal temperature and prevent overheating damage.

[0022] Chip removal system:

[0023] The molten metal slag and gas generated during laser cutting need to be removed promptly by a chip removal system to avoid affecting the cutting quality or damaging the equipment.

[0024] Features and advantages of laser cutting of stainless steel pipes

[0025] High-precision cutting:

[0026] Laser cutting technology can achieve very precise cuts with an error as small as ±0.1mm, making it suitable for cutting complex shapes and precision parts.

[0027] Non-contact cutting:

[0028] Laser cutting does not involve direct contact between the tool and the workpiece, thus avoiding tool wear and reducing mechanical deformation and vibration during the cutting process.

[0029] Fast cutting speed:

[0030] Laser cutting is fast, especially for thin-walled stainless steel pipes, which can significantly improve production efficiency.

[0031] Smooth cut surface:

[0032] During laser cutting, the cut surface is relatively smooth and the oxide layer is thin, reducing the need for subsequent processing and cleaning.

[0033] Highly adaptable:

[0034] Laser cutting can cut tubes of various thicknesses and shapes, and is widely adaptable. It is not only suitable for stainless steel, but can also process a variety of metal materials such as aluminum, copper, and titanium.

[0035] High efficiency and energy saving:

[0036] Because of the high focused energy density of the laser beam, the energy utilization rate during the cutting process is high, and materials are saved, reducing energy consumption.

[0037] Application areas of laser cutting of stainless steel pipes

[0038] Construction and decoration:

[0039] Laser cutting can precisely cut stainless steel pipes and is widely used in the production of structural components such as building decoration, railings, and door and window frames.

[0040] auto industry:

[0041] In the automobile manufacturing process, laser cutting is used to cut stainless steel tubular components such as chassis, exhaust pipes, and brackets.

[0042] Mechanical manufacturing:

[0043] Laser-cut stainless steel tubes can be used to manufacture precision mechanical parts, such as drive shafts and frames.

[0044] Medical devices:

[0045] Laser cutting technology is also used in the medical device industry to manufacture precision components such as surgical instruments and catheters.

[0046] Furniture and home appliances:

[0047] Stainless steel pipes are commonly used in structural components of modern furniture and home appliances, and laser cutting can ensure cutting precision and aesthetics.

[0048] Challenges of Laser Cutting Stainless Steel Pipes

[0049] Despite the many advantages of laser cutting technology, there are also some challenges in its use:

[0050] High cost:

[0051] Laser cutting equipment is expensive, especially high-power fiber lasers, which are suitable for large-scale production, but require a large initial investment.

[0052] Cutting thickness limit:

[0053] Laser cutting has limited cutting thickness for stainless steel pipes. Although it is excellent for thin-walled pipes, it may require a higher power laser or multiple cuts for thicker pipes.

[0054] Thermal effects of materials:

[0055] The high temperature during laser cutting may have a thermal effect on certain parts of the stainless steel tube, causing local deformation or oxidation. Therefore, it is necessary to select the cutting parameters appropriately.

[0056] In the existing technology, although the stainless steel tube laser cutting device can cut normally and in sections, the waste generated during cutting needs to be cleaned up manually by the staff, which is time-consuming and labor-intensive, and cannot be easily recycled, thus reducing the practicality of the device.

[0057] Therefore, we propose a laser cutting device for stainless steel pipes that can be cut in segments. Utility Model Content

[0058] The present invention aims to solve the technical problems existing in the prior art and provide a laser cutting device for stainless steel pipes that can be cut in sections.

[0059] To achieve the above objectives, this utility model adopts the following technical solution: a laser cutting device for stainless steel tubes capable of segmented cutting, comprising a stainless steel tube laser cutting equipment body, an installation slot on the front wall of the stainless steel tube laser cutting equipment body, a recycling mechanism within the installation slot, the recycling mechanism including a storage box, movable slots on the inner walls of the left and right ends of the installation slot respectively, an adjustment mechanism for driving the storage box within the left movable slot, the adjustment mechanism including a drive motor, a guide screw, and a corresponding adjustment block, a cleaning mechanism within the storage box, the cleaning mechanism including a cleaning scraper and a positioning support rod, drive mounting slots on the inner walls of the left and right ends of the storage box respectively, a drive mechanism for moving the cleaning scraper and the positioning support rod within the drive mounting slot, the drive mechanism including a servo motor, a drive screw, and a corresponding drive support block, a cleaning mounting slot on the top wall of the stainless steel tube laser cutting equipment body, and a chip removal mesh plate on the inner wall of the cleaning mounting slot.

[0060] As a preferred embodiment of this utility model, the storage box is movably installed in the mounting slot, the drive motor is fixedly installed on the inner wall of the rear end of the left movable slot, the rear end of the guide screw is fixedly sleeved on the front output end of the drive motor, and the front end of the guide screw is movably sleeved on the inner wall of the front end of the left movable slot.

[0061] As a preferred technical solution of this utility model, the adjusting support block is fixedly installed on the left outer wall of the storage box, and the adjusting support block is provided with an adjusting screw groove adapted to the guide screw. The adjusting screw groove is movably fitted onto the guide screw. A movable block is fixedly installed on the right outer wall of the storage box, and the movable block is movably installed in the right movable groove.

[0062] As a preferred embodiment of this utility model, the servo motor is fixedly installed on the inner wall of the rear end of the right-end drive mounting slot.

[0063] As a preferred embodiment of this utility model, the rear end of the drive screw is fixedly sleeved on the front output end of the servo motor, and the front end of the drive screw is movably sleeved on the front inner wall of the right-end drive mounting groove.

[0064] As a preferred technical solution of this utility model, the drive block is provided with a screw groove hole adapted to the drive screw, the screw groove hole is movably fitted into the drive screw, and the right end of the positioning support rod is fixedly installed on the left outer wall of the drive block.

[0065] As a preferred embodiment of this utility model, the cleaning scraper is fixedly installed on the bottom wall of the positioning support rod.

[0066] As a preferred embodiment of this utility model, a sliding block is fixedly installed on the left outer wall of the positioning support rod, and the sliding block is movably installed in the left end drive mounting groove.

[0067] As a preferred technical solution of this utility model, the chip removal mesh plate is fixedly installed on the inner wall of the cleaning installation groove, and a sliding rail groove is provided on the bottom inner wall of the installation slot.

[0068] As a preferred embodiment of this utility model, a sliding support block is fixedly installed on the bottom wall of the storage box, and the sliding support block is movably installed in the sliding rail groove. A connecting hinge is fixedly installed on the front wall of the storage box, and a limiting door plate is fixedly installed on the connecting hinge.

[0069] Beneficial effects

[0070] This utility model provides a laser cutting device for stainless steel tubes capable of segmented cutting. It possesses the following features:

[0071] Beneficial effects:

[0072] 1. This laser cutting device for stainless steel pipes capable of segmented cutting, when needed, allows the waste chips generated during cutting to fall into the storage box through the chip removal mesh. Then, the drive motor is activated to drive the guide screw and adjusting block to move with the storage box, facilitating the collection and cleaning of the waste chips inside the storage box.

[0073] 2. This laser cutting device for stainless steel pipes capable of segmented cutting, when needed, activates the servo motor to drive the drive screw to rotate, synchronously moving the drive block, positioning support rod, and cleaning scraper, facilitating the collection and recycling of waste chips. Attached Figure Description

[0074] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this utility model can be implemented, and therefore have no substantial technical significance.

[0075] Figure 1 This is a schematic diagram of the overall structure of the utility model.

[0076] Figure 2 For utility model Figure 1 Structural diagram at point A in the middle;

[0077] Figure 3 For utility model Figure 1 Structural diagram at point B;

[0078] Figure 4 For utility model Figure 1 Structural diagram at point C.

[0079] Legend:

[0080] 101. Stainless steel pipe laser cutting equipment body; 11. Mounting slot; 12. Storage box; 13. Cleaning mounting slot; 14. Chip removal mesh plate; 15. Adjusting support block; 16. Adjusting screw groove; 17. Sliding rail groove; 18. Sliding support block; 19. Cleaning scraper; 20. Drive mounting slot; 21. Servo motor; 22. Drive screw; 23. Drive support block; 24. Screw hole; 25. Positioning support rod; 26. Connecting hinge; 27. Limiting door panel. Detailed Implementation

[0081] A laser cutting device for stainless steel pipes capable of segmented cutting, such as... Figure 1-4As shown, the device includes a stainless steel tube laser cutting equipment body 101. A mounting slot 11 is provided on the front wall of the stainless steel tube laser cutting equipment body 101. A recycling mechanism is provided within the mounting slot 11, and the recycling mechanism includes a storage box 12. Movable grooves are respectively provided on the inner walls of the left and right ends of the mounting slot 11. An adjustment mechanism for driving the storage box 12 is provided in the left movable groove. The adjustment mechanism includes a drive motor, a guide screw, and a corresponding adjustment block 15. A cleaning mechanism is provided inside the storage box 12, and the cleaning mechanism includes a cleaning scraper 19 and a positioning support rod 25. Movable grooves are respectively provided on the inner walls of the left and right ends of the storage box 12. A drive mounting slot 20 is provided, which contains a drive mechanism for moving the cleaning scraper 19 and the positioning support rod 25. The drive mechanism includes a servo motor 21, a drive screw 22, and a corresponding drive block 23. A cleaning mounting slot 13 is provided on the top wall of the stainless steel tube laser cutting equipment body 101. A chip removal mesh plate 14 is provided on the inner wall of the cleaning mounting slot 13. The storage box 12 is movably installed in the mounting slot 11. The drive motor is fixedly installed on the inner wall of the rear end of the left movable slot. The rear end of the guide screw is fixedly sleeved on the front output end of the drive motor, and the front end of the guide screw is movably sleeved on the inner wall of the front end of the left movable slot. Adjustment block 1 5 is fixedly installed on the left outer wall of the storage box 12. The adjusting support block 15 has an adjusting screw groove 16 adapted to the guide screw. The adjusting screw groove 16 is movably fitted onto the guide screw. A movable block is fixedly installed on the right outer wall of the storage box 12. The movable block is movably installed in the right movable slot. The servo motor 21 is fixedly installed on the rear inner wall of the right drive mounting slot 20. The rear end of the drive screw 22 is fixedly fitted onto the front output end of the servo motor 21. The front end of the drive screw 22 is movably fitted onto the front inner wall of the right drive mounting slot 20. The drive support block 23 has a screw groove hole 24 adapted to the drive screw 22. The screw groove hole 24 is movably fitted onto the drive screw. On the screw 22, the right end of the positioning support rod 25 is fixedly installed on the left outer wall of the drive block 23. The cleaning scraper 19 is fixedly installed on the bottom wall of the positioning support rod 25. A sliding block is fixedly installed on the left outer wall of the positioning support rod 25. The sliding block is movably installed in the left drive mounting groove 20. The chip removal mesh plate 14 is fixedly installed on the inner wall of the cleaning mounting groove 13. A sliding rail groove 17 is opened on the bottom inner wall of the mounting slot 11. A sliding support block 18 is fixedly installed on the bottom wall of the storage box 12. The sliding support block 18 is movably installed in the sliding rail groove 17. A connecting hinge 26 is fixedly installed on the front wall of the storage box 12. A limit door plate 27 is fixedly installed on the connecting hinge 26.

[0082] The working principle of this utility model is as follows: When needed, the waste chips generated during cutting through the chip removal mesh plate 14 will fall into the storage box 12 through the chip removal mesh plate 14. Then, the drive motor is started to output and drive the guide screw and the adjusting support block 15 to move with the storage box 12, so as to facilitate the collection and cleaning of the waste chips in the storage box 12.

[0083] When needed, the servo motor 21 is activated to drive the drive screw 22 to rotate, which in turn drives the drive block 23 and the positioning rod 25 to move with the cleaning scraper 19, making it easier to push the waste and facilitate collection and recycling.

[0084] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A laser cutting device for stainless steel pipes capable of segmented cutting, comprising a stainless steel pipe laser cutting equipment body (101), characterized in that: The front wall of the stainless steel tube laser cutting equipment body (101) is provided with a mounting slot (11). A recycling mechanism is provided in the mounting slot (11). The recycling mechanism includes a storage box (12). Movable slots are provided on the inner walls of the left and right ends of the mounting slot (11). An adjustment mechanism for driving the storage box (12) is provided in the left movable slot. The adjustment mechanism includes a drive motor, a guide screw, and a corresponding adjustment block (15). A cleaning mechanism is provided in the storage box (12). The cleaning mechanism includes a cleaning scraper (15). 9) and positioning support rod (25), the inner walls of the left and right ends of the storage box (12) are respectively provided with drive mounting grooves (20), the drive mounting grooves (20) are provided with drive mechanisms for moving the cleaning scraper (19) and positioning support rod (25), the drive mechanism includes a servo motor (21) and drive screw (22) and corresponding drive support block (23), the top wall of the stainless steel tube laser cutting equipment body (101) is provided with a cleaning mounting groove (13), and the inner wall of the cleaning mounting groove (13) is provided with a chip removal mesh plate (14).

2. The laser cutting device for segmented cutting of stainless steel tubes according to claim 1, characterized in that: The storage box (12) is movably installed in the mounting slot (11), the drive motor is fixedly installed on the inner wall of the rear end of the left movable slot, the rear end of the guide screw is fixedly sleeved on the front end output end of the drive motor, and the front end of the guide screw is movably sleeved on the inner wall of the front end of the left movable slot.

3. The laser cutting device for segmented cutting of stainless steel pipes according to claim 1, characterized in that: The adjusting support block (15) is fixedly installed on the left outer wall of the storage box (12). The adjusting support block (15) is provided with an adjusting screw groove (16) that is compatible with the guide screw. The adjusting screw groove (16) is movably fitted onto the guide screw. A movable block is fixedly installed on the right outer wall of the storage box (12). The movable block is movably installed in the right movable groove.

4. The laser cutting device for segmented cutting of stainless steel tubes according to claim 1, characterized in that: The servo motor (21) is fixedly installed on the inner wall of the rear end of the right-end drive mounting groove (20). The rear end of the drive screw (22) is fixedly fitted onto the front end output end of the servo motor (21), and the front end of the drive screw (22) is movably fitted onto the inner wall of the front end of the right-end drive mounting groove (20).

5. The laser cutting device for segmented cutting of stainless steel tubes according to claim 1, characterized in that: The drive block (23) has a screw groove (24) that is compatible with the drive screw (22). The screw groove (24) is movably fitted onto the drive screw (22). The right end of the positioning rod (25) is fixedly installed on the left outer wall of the drive block (23). The cleaning scraper (19) is fixedly installed on the bottom wall of the positioning rod (25).

6. The laser cutting device for segmented cutting of stainless steel tubes according to claim 1, characterized in that: A sliding block is fixedly installed on the left outer wall of the positioning support rod (25), and the sliding block is movably installed in the left end drive mounting groove (20).

7. The laser cutting device for segmented cutting of stainless steel tubes according to claim 1, characterized in that: The chip removal mesh plate (14) is fixedly installed on the inner wall of the cleaning installation groove (13). A sliding rail groove (17) is provided on the bottom inner wall of the mounting slot (11). A sliding support block (18) is fixedly installed on the bottom wall of the storage box (12). The sliding support block (18) is movably installed in the sliding rail groove (17). A connecting hinge (26) is fixedly installed on the front wall of the storage box (12). A limit door plate (27) is fixedly installed on the connecting hinge (26).

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