Full-stroke servo mechanism

By using the linkage and swing arm structure of the full-stroke servo follow-up mechanism, the problem of small clamping range in the existing technology is solved, realizing full-stroke adaptive clamping of the clamping roller, and improving the processing efficiency and accuracy of laser cutting equipment.

CN223531674UActive Publication Date: 2025-11-11JINAN ACME CNC EQUIPMENT CO LTD
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Patent Information

Application Number
CN202521836585.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-28
Publication Date
2025-11-11
Estimated Expiration
2035-08-28

AI Technical Summary

Technical Problem

The existing laser cutting equipment has a small clamping range for its follow-up support device, which requires frequent disassembly and reassembly of the clamps when processing workpieces of different sizes, affecting processing efficiency and accuracy.

Method used

Design a full-stroke servo follow-up mechanism to achieve full-stroke clamping of the clamping roller through a linkage and rocker arm structure, avoiding disassembly and position adjustment, and use a cylinder and synchronous belt drive system to adjust the clamping range.

Benefits of technology

It enables the clamping rollers to clamp the workpiece throughout its entire stroke, improving processing efficiency and accuracy, avoiding clamping position deviation, and adapting to the processing needs of workpieces of different sizes.

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Abstract

The utility model relates to the technical field of stroke servo follow-up, and discloses a full-stroke servo follow-up mechanism which comprises a main machine frame and further comprises a motor base, a clamping base, an air cylinder, a guide shaft, a swing rod and a clamping idler wheel which are arranged on the rear portion of the main machine frame. Two connecting rods are rotationally mounted on the front side and the rear side of the thrust seat correspondingly, and the connecting rods are rotationally connected with the swing rods; according to the full-stroke servo follow-up mechanism, under the condition that other structures of a follow-up supporting device are not changed, full-stroke clamping of a clamping roller on a workpiece is achieved, the clamping roller has a large clamping range, the clamping roller does not need to be disassembled, the position of the clamping roller does not need to be adjusted, and the machining efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of stroke servo follow-up technology, specifically a full-stroke servo follow-up mechanism. Background Technology

[0002] In existing laser cutting equipment, a follow-up support device is set up during loading to keep the workpiece in a centered position. The workpiece is moved to the center by the grippers on both sides.

[0003] Existing follower support devices have a small clamping range for workpieces. To accommodate workpieces of different sizes, the clamping jaws are fitted with mounting holes of varying spacing on their mounting bases. By mounting the jaws in different holes, the problem of clamping workpieces of different sizes can be solved. However, this method is very inconvenient to use. When machining workpieces of different sizes, the jaws need to be disassembled and reinstalled in the appropriate holes, resulting in low machining efficiency. Furthermore, repeated installation and reinstallation can easily cause jaw position shifts, affecting machining accuracy.

[0004] To address these issues, this invention provides a full-stroke servo follow-up mechanism. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a full-stroke servo follow-up mechanism, which solves the aforementioned problems.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a full-stroke servo follow-up mechanism, including a main frame, and further including a motor base, a clamping base, a cylinder, a guide shaft, a swing rod and a clamping roller disposed on the main frame. A thrust seat is fixedly connected to the upper part of the cylinder telescopic rod, and connecting rods are rotatably installed on the front and rear sides of the thrust seat, respectively. The side end of the connecting rod is rotatably connected to the swing rod.

[0007] Preferably, a drive motor is mounted on the motor base, and two first support seats are provided at the front of the main frame. A lead screw is rotatably mounted between the two first support seats, and a second synchronous pulley is fixedly connected to the lead screw. A first synchronous pulley is provided at the output end of the drive motor, and a synchronous transmission belt is connected to the outer side of the first and second synchronous pulleys.

[0008] Preferably, a centering plate is installed on the clamping seat, the centering plate is located at the lower part of the first guide rail, two pins are installed on the centering plate, the rocker arm is rotatably connected to the pins, the two rocker arms are symmetrically distributed, a guide hole is opened on the rocker arm, the guide hole is elongated, and the guide shaft is slidably connected in the guide hole.

[0009] Preferably, a guide block is fixedly connected to one side of the thrust seat, a guide groove is provided on the centering plate, the guide block is slidably connected in the guide groove, and the two connecting rods are symmetrically distributed.

[0010] Preferably, a lifting plate is provided on the front side of the main frame, a lead screw nut is fixedly connected to the rear side of the lifting plate, the lead screw nut is mounted on the lead screw, a second guide rail is installed on the front side of the main frame, a second slider is fixedly connected to the rear side of the lifting plate, the lifting plate is slidably mounted on the second guide rail via the second slider, a second support is fixedly connected to the front side of the lifting plate, two telescopic shafts are fixedly connected to the second support, a roller frame is installed on the telescopic shaft, a second roller is rotatably connected to the roller frame, and a spring is sleeved on the telescopic shaft.

[0011] Preferably, a cylinder bracket is fixedly installed on the front side of the lifting plate, the cylinder bracket is located at the lower part of the second support, the cylinder is fixedly installed on the cylinder bracket, the clamping seat is fixedly connected to the front part of the second support, a first guide rail is installed on the clamping seat, two first sliders are slidably installed on the first guide rail, the two first sliders are symmetrically distributed, a clamping roller is fixedly installed on the upper part of the first slider, and the guide shaft is installed at the front part of the first slider. Beneficial effects

[0012] This utility model provides a full-stroke servo follow-up mechanism, which has the following advantages compared with the prior art:

[0013] A full-stroke servo follow-up mechanism enables the clamping roller to clamp the workpiece throughout its entire stroke without altering other structures of the follow-up support device. This provides the clamping roller with a large clamping range and eliminates the need for disassembly and repositioning of the clamping roller, thereby improving processing efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a structural schematic diagram of the overall mechanism of this utility model from another angle;

[0016] Figure 3 This is a schematic diagram of the structure of the second guide rail of this utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the second slider of this utility model;

[0018] Figure 5 This is a schematic diagram of the structure of the clamping base of this utility model;

[0019] Figure 6This is a bottom view of the overall structure of this utility model;

[0020] Figure 7 This is a schematic diagram of the connection between the swing arm and the connecting rod of this utility model;

[0021] Figure 8 This is a top view of the overall structure of this utility model;

[0022] Figure 9 This is a schematic diagram of the centering plate of this utility model;

[0023] Figure 10 This is a schematic diagram of the structure of the cylinder bracket of this utility model;

[0024] Figure 11 This is a schematic diagram of the structure of the pin shaft of this utility model;

[0025] Figure 12 yes Figure 1 A magnified view of part A in the middle.

[0026] In the diagram: 1. Main frame; 2. First support seat; 3. Lead screw; 4. Cylinder; 5. First guide rail; 6. First slider; 7. Pin; 8. Swing rod; 9. Connecting rod; 10. Cylinder bracket; 11. Clamping roller; 12. Centering plate; 13. Thrust seat; 14. Guide hole; 15. Drive motor; 16. Motor seat; 17. Lifting plate; 18. Guide block; 19. Lead screw nut seat; 20. Clamping seat; 21. Synchronous transmission belt; 22. First synchronous pulley; 23. Second synchronous pulley; 24. Spring; 25. Second support seat; 26. Roller frame; 27. Second roller; 28. Telescopic shaft; 29. ​​Second guide rail; 30. Second slider; 31. Guide shaft. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0028] Please see Figure 1-12 A full-stroke servo follow-up mechanism includes a main frame 1, and also includes a motor base 16, a clamping base 20, a cylinder 4, a guide shaft 31, a swing rod 8 and a clamping roller 11 disposed on the main frame 1. A thrust base 13 is fixedly connected to the upper part of the telescopic rod of the cylinder 4. A connecting rod 9 is rotatably installed on the front and rear sides of the thrust base 13, and the side end of the connecting rod 9 is rotatably connected to the swing rod 8.

[0029] A drive motor 15 is mounted on the motor base 16. Two first support seats 2 are provided at the front of the main frame 1. A lead screw 3 is rotatably mounted between the two first support seats 2. A second synchronous pulley 23 is fixedly connected to the lead screw 3. A first synchronous pulley 22 is provided at the output end of the drive motor 15. A synchronous transmission belt 21 is connected to the outer side of the first synchronous pulley 22 and the second synchronous pulley 23.

[0030] A centering plate 12 is installed on the clamping seat 20. The centering plate 12 is located at the lower part of the first guide rail 5. Two pins 7 are installed on the centering plate 12. The rocker arm 8 is rotatably connected to the pins 7. The two rocker arms 8 are symmetrically distributed. A guide hole 14 is opened on the rocker arm 8. The guide hole 14 is elongated. The guide shaft 31 is slidably connected in the guide hole 14.

[0031] A guide block 18 is fixedly connected to one side of the thrust seat 13. A guide groove is provided on the centering plate 12. The guide block 18 is slidably connected in the guide groove. The two connecting rods 9 are symmetrically distributed.

[0032] A lifting plate 17 is provided on the front side of the main frame 1. A screw nut 19 is fixedly connected to the rear side of the lifting plate 17. The screw nut 19 is installed on the lead screw 3. A second guide rail 29 is installed on the front side of the main frame 1. A second slider 30 is fixedly connected to the rear side of the lifting plate 17. The lifting plate 17 is slidably installed on the second guide rail 29 through the second slider 30. A second support seat 25 is fixedly connected to the front side of the lifting plate 17. Two telescopic shafts 28 are fixedly connected to the second support seat 25. A roller frame 26 is installed on the telescopic shaft 28. A second roller 27 is rotatably connected to the roller frame 26. A spring 24 is sleeved on the telescopic shaft 28.

[0033] A cylinder bracket 10 is fixedly installed on the front side of the lifting plate 17. The cylinder bracket 10 is located at the lower part of the second support base 25. The cylinder 4 is fixedly installed on the cylinder bracket 10. The clamping seat 20 is fixedly connected to the front part of the second support base 25. A first guide rail 5 is installed on the clamping seat 20. Two first sliders 6 are slidably installed on the first guide rail 5. The two first sliders 6 are symmetrically distributed. A clamping roller 11 is fixedly installed on the upper part of the first slider 6. A guide shaft 31 is installed on the front part of the first slider 6.

[0034] Working process: When it is necessary to support the workpiece of the laser tube cutting machine:

[0035] The drive motor 15 drives the first synchronous pulley 22. The rotation of the first synchronous pulley 22 drives the synchronous transmission belt 21 to drive the second synchronous pulley 23 to rotate, causing the lead screw 3 to rotate. The lead screw 3 drives the lifting plate 17 to rise along the second guide rail 29, and supports the workpiece through the second roller 27.

[0036] The piston rods of the two cylinders 4 extend outwards to raise the thrust seat 13 from the lowest point to the highest point. The thrust seat 13 drives the two connecting rods 9 to change their angle. During the lifting and lowering process, the thrust seat 13 moves along the guide groove. Through the guide block 18 and the guide groove, the piston rods of the two cylinders 4 are prevented from tilting during the lifting process due to asynchronous speeds.

[0037] When the two connecting rods 9 change their angle, they drive the two rocker arms 8 to rotate along the pin 7. When the rocker arms 8 rotate, they drive the guide shaft 31 to slide in the guide hole 14 and move horizontally, thereby driving the two first sliders 6 to move along the first guide rail 5 and changing the distance between the two clamping rollers 11.

[0038] When the piston rod of cylinder 4 is fully extended: the two rocker arms 8 and the two connecting rods 9 are distributed in a W shape, the distance between the two grippers is at its maximum, and the grippers reach their maximum clamping size;

[0039] When the piston rod of cylinder 4 is fully retracted: the two rocker arms 8 and the two connecting rods 9 are arranged in an isosceles triangle, the distance between the two grippers is the smallest, and the grippers reach the minimum clamping size.

[0040] With two sets of connecting rods 9, this product can achieve a larger clamping range and does not require adjustment of the position of the two clamping rollers 11, eliminating the need for disassembly and installation, and improving processing efficiency and accuracy.

[0041] Before the lifting plate 17 is raised, the piston rods of the two cylinders 4 are in the retracted state, at which time the distance between the two clamping rollers 11 is minimal. When the lifting plate 17 is raised, the piston rods of the two cylinders 4 are fully extended, maximizing the distance between the two clamping rollers 11. After the second horizontal roller 27 lifts the workpiece, the piston rods of the two cylinders 4 begin to retract, causing the two clamping rollers 11 to push the workpiece from both sides to the center position of the second horizontal roller 27. After clamping the workpiece, the piston rods of the cylinders 4 stop retracting. When the clamping rollers 11 clamp the workpiece, since the cylinders 4 cannot continue to drive after contacting the workpiece, the clamping rollers 11 can adapt to workpieces of different sizes.

[0042] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A full-stroke servo follower mechanism, comprising a main frame (1), characterized in that, It also includes a motor base (16), a clamping base (20), a cylinder (4), a guide shaft (31), a swing rod (8), and a clamping roller (11) set on the main frame (1). The upper part of the telescopic rod of the cylinder (4) is fixedly connected to a thrust seat (13). The front and rear sides of the thrust seat (13) are respectively rotatably mounted with connecting rods (9). The side end of the connecting rod (9) is rotatably connected to the swing rod (8).

2. The full-stroke servo follow-up mechanism according to claim 1, characterized in that: A drive motor (15) is mounted on the motor base (16). Two first support seats (2) are provided at the front of the main frame (1). A lead screw (3) is rotatably mounted between the two first support seats (2). A second synchronous pulley (23) is fixedly connected to the lead screw (3). A first synchronous pulley (22) is provided at the output end of the drive motor (15). A synchronous transmission belt (21) is connected to the outer side of the first synchronous pulley (22) and the second synchronous pulley (23).

3. The full-stroke servo follow-up mechanism according to claim 2, characterized in that: A centering plate (12) is installed on the clamping seat (20). The centering plate (12) is located at the lower part of the first guide rail (5). Two pins (7) are installed on the centering plate (12). The swing rod (8) is rotatably connected to the pins (7). The two swing rods (8) are symmetrically distributed. A guide hole (14) is opened on the swing rod (8). The guide hole (14) is elongated. The guide shaft (31) is slidably connected in the guide hole (14).

4. The full-stroke servo follow-up mechanism according to claim 3, characterized in that: A guide block (18) is fixedly connected to one side of the thrust seat (13), a guide groove is provided on the centering plate (12), the guide block (18) is slidably connected in the guide groove, and the two connecting rods (9) are symmetrically distributed.

5. The full-stroke servo follow-up mechanism according to claim 4, characterized in that: A lifting plate (17) is provided on the front side of the main frame (1). A screw nut seat (19) is fixedly connected to the rear side of the lifting plate (17). The screw nut seat (19) is installed on the screw (3). A second guide rail (29) is installed on the front side of the main frame (1). A second slider (30) is fixedly connected to the rear side of the lifting plate (17). The lifting plate (17) is slidably installed on the second guide rail (29) through the second slider (30). A second support seat (25) is fixedly connected to the front side of the lifting plate (17). Two telescopic shafts (28) are fixedly connected to the second support seat (25). A roller frame (26) is installed on the telescopic shaft (28). A second roller (27) is rotatably connected to the roller frame (26). A spring (24) is sleeved on the telescopic shaft (28).

6. The full-stroke servo follow-up mechanism according to claim 5, characterized in that: A cylinder bracket (10) is fixedly installed on the front side of the lifting plate (17). The cylinder bracket (10) is located at the lower part of the second support seat (25). The cylinder (4) is fixedly installed on the cylinder bracket (10). The clamping seat (20) is fixedly connected to the front part of the second support seat (25). A first guide rail (5) is installed on the clamping seat (20). Two first sliders (6) are slidably installed on the first guide rail (5). The two first sliders (6) are symmetrically distributed. A clamping roller (11) is fixedly installed on the upper part of the first slider (6). The guide shaft (31) is installed on the front part of the first slider (6).