Movable type carbon dioxide protection welding machine for steel beam welding

By designing a recycling mechanism in the mobile MIG/MAG welding machine, the automatic recycling of the welding wire or ground wire is achieved, solving the problem of manually gathering the welding wire in the existing technology, reducing the labor intensity of operators and improving welding efficiency.

CN223531709UActive Publication Date: 2025-11-11JIANGSU JINBANG STEEL STRUCTURE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423046415.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-11
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The existing mobile MIG/MAG welding machines used for steel beam welding require manual retraction of the extended welding wire after use, which increases the labor intensity of the operators.

Method used

A recycling mechanism was designed, including a collection unit and a release unit. The main and auxiliary rotating wheels are driven by a motor to automatically collect the welding wire or ground wire, and the motor drives the drum to wind the welding wire or ground wire to achieve automatic recycling.

Benefits of technology

It reduces the labor intensity of operators, and the welding line or ground wire can be automatically recycled, improving welding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a movable type carbon dioxide protection welding machine used for steel beam welding, and relates to the technical field of carbon dioxide protection welding machines, the movable type carbon dioxide protection welding machine comprises a carbon dioxide protection welding machine body, the left side and the right side of the carbon dioxide protection welding machine body are respectively provided with a recycling mechanism used for automatically recycling a welding wire and a ground wire, and each recycling mechanism comprises a folding unit; the collecting and releasing unit is arranged above the collecting unit and comprises a mounting base, a motor is fixedly mounted on the outer side of the mounting base, the output end of the motor penetrates through the mounting base and is fixedly provided with a main rotating wheel, and by arranging the collecting and releasing unit, a welding wire or a ground wire penetrates through a lower guide ring, the space between an auxiliary rotating wheel and the main rotating wheel and an upper guide ring; the lead screw is rotated to drive the cross-shaped sliding block to move towards the main rotating wheel, the auxiliary rotating wheel synchronously moves to clamp the welding wire or the ground wire through the main rotating wheel, and then the motor operates to drive the main rotating wheel to rotate, so that the welding wire or the ground wire is collected into the take-up barrel, automatic take-up of the welding wire or the ground wire is achieved, and the labor intensity of operators is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of MIG welding machine technology, specifically a mobile MIG welding machine for steel beam welding. Background Technology

[0002] MIG / MAG welding machine is an abbreviation for carbon dioxide shielded welding machine. Small-power MIG / MAG welding machines typically use 220V AC power, while high-power ones use 380V AC power. The output voltage is generally 12 to 36V. It is mainly used for low-carbon steel and low-alloy high-strength steel, with high welding productivity, and can perform welding of thin and medium-thick plates.

[0003] According to the patent titled "A Mobile MIG Welding Machine for Elevator Maintenance" (Patent Publication No.: CN215393080U, Patent Publication Date: 2022-01-04), the machine includes a main body. An operating platform is located on the top right side and bottom right side of the main body. An interface is located on the bottom right side of the main body. A heat dissipation fin is located at the center of the right end of the main body. The design incorporates a horizontal buckle, a fixing block, an insert plate, and a positioning threaded handle. This arrangement, along with the sliding connection between the horizontal buckle and the insert plate, the sliding connection between the fixing block and the detachable base plate, and the spiral connection between the positioning threaded handle and the fixing block, allows the operator to directly rotate the positioning threaded handle to release the fixing block and pull the main body backward, thus extending it out of the detachable base plate. This improves the flexibility and practicality of the pulley structure.

[0004] Based on the aforementioned existing technology, the current mobile MIG welding machines used for steel beam welding still have the following problems: when using the existing MIG welding machines, the welding wire extends as the welding torch moves, and after use, it is often necessary for personnel to manually gather the extended welding wire, which increases the labor intensity of the operators. Therefore, this utility model provides a mobile MIG welding machine for steel beam welding. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a mobile MIG / MAG welding machine for steel beam welding, which solves the following problems of existing mobile MIG / MAG welding machines for steel beam welding: when using existing MIG / MAG welding machines, the weld wire extends with the movement of the welding torch, and after use, it is often necessary for personnel to manually gather the extended weld wire, which increases the labor intensity of operators.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a mobile MIG / MAG welding machine for steel beam welding, comprising a welding machine body, wherein both the left and right sides of the welding machine body are equipped with a recovery mechanism for automatically recovering the welding wire and ground wire, the recovery mechanism comprising:

[0007] The folding unit is located on the left and right sides of the main body of the MIG / MAG welding machine and is used to place the welding wire or ground wire.

[0008] The retraction unit is located above the gathering unit and includes a mounting base. A motor is fixedly mounted on the outer side of the mounting base, and a main rotating wheel is fixedly mounted through the output end of the motor through the mounting base. A cross groove is opened inside the mounting base, and a cross slider is slidably mounted inside the cross groove. An auxiliary rotating wheel is rotatably mounted on the inner side of the cross slider. The welding wire or ground wire is automatically retracted by driving the main rotating wheel to rotate through the motor.

[0009] Preferably, a lead screw is rotatably mounted inside the cross groove, and a cross slider is threadedly mounted on the surface of the lead screw. The distance between the main wheel and the auxiliary wheel is adjusted by driving the cross slider to move through the lead screw.

[0010] Preferably, a fixing bracket is fixedly installed on the outer side of the mounting base, an upper guide ring is fixedly installed on the top of the mounting base, and a lower guide ring is fixedly installed on the bottom of the mounting base to guide the welding line or ground line.

[0011] Preferably, the gathering unit includes a base fixedly installed on the side of the MIG / MAG welding machine body, a take-up drum fixedly installed on the top of the base, a reel fixedly installed inside the take-up drum, a top cover fixedly installed on the top of the reel, and a mounting base fixedly installed above the top cover by a fixing bracket, and the space between the reel and the take-up drum is used for winding welding wire or ground wire.

[0012] Preferably, a motor is fixedly installed at the bottom of the top cover, and a rotating rod is fixedly installed through the top cover via the output shaft of the motor. A ring is fixedly installed at the end of the rotating rod.

[0013] Preferably, heat dissipation grooves are provided on both the front and rear sides of the drum to dissipate the heat generated by the motor inside the drum.

[0014] This utility model provides a mobile MIG / MAG welding machine for steel beam welding. Compared with the prior art, it has the following advantages:

[0015] (1) The mobile MIG welding machine for steel beam welding is equipped with a take-up and release unit. The welding wire or ground wire passes through the lower guide ring, between the auxiliary wheel and the main wheel, and the upper guide ring. The rotating screw drives the cross slider to move towards the main wheel. The auxiliary wheel moves synchronously and clamps the welding wire or ground wire through the main wheel. Then the motor runs and drives the main wheel to rotate, so that the welding wire or ground wire is put into the take-up hopper, thereby realizing the automatic recycling of the welding wire or ground wire and reducing the labor intensity of the operator.

[0016] (2) The mobile MIG welding machine for steel beam welding is equipped with a take-up unit. The welding wire or ground wire passes through the take-up hopper and enters the space between the take-up hopper and the drum, and passes through the inside of the ring. When the welding wire or ground wire is taken into the space between the take-up hopper and the drum through the take-up and release unit, the motor runs and drives the rotating rod and the ring to rotate. At the same time, it drives the welding wire or ground wire to be wound around the space between the take-up hopper and the drum, so as to realize that the welding wire or ground wire is orderly taken into the space between the take-up hopper and the drum. Attached Figure Description

[0017] Figure 1 This is a right-side perspective view of the structure of this utility model;

[0018] Figure 2 This is a three-dimensional structural diagram of the recycling mechanism of this utility model;

[0019] Figure 3 This is a three-dimensional cross-sectional view of the folding unit of this utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the retracting unit of this utility model.

[0021] In the diagram: 1-Main body of MIG / MAG welding machine, 2-Recovery mechanism, 21-Gathering unit, 211-Base, 212-Cable take-up drum, 213-Roller, 214-Top cover, 215-Motor, 216-Rotor, 217-Ring, 218-Heat dissipation groove, 22-Retracting unit, 221-Fixing frame, 222-Mounting base, 223-Motor, 224-Main wheel, 225-Cross slide, 226-Cross slider, 227-Auxiliary wheel, 228-Lead screw, 229-Upper guide ring, 2210-Lower guide ring. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-4 This utility model provides a technical solution:

[0024] A mobile MIG / MAG welding machine for steel beam welding includes a welding machine body 1. Retrieval mechanisms 2 are installed on both the left and right sides of the welding machine body 1 for automatic retrieval of the welding wire and ground wire. The retrieval mechanism 2 includes:

[0025] The gathering unit 21 is located on the left and right sides of the MIG welding machine body 1 and is used to place the welding wire or ground wire.

[0026] The take-up and take-down unit 22 is located above the take-up unit 21 and includes a mounting base 222. A motor 223 is fixedly mounted on the outside of the mounting base 222, and a main rotating wheel 224 is fixedly mounted through the output end of the motor 223 through the mounting base 222. A cross slide groove 225 is opened inside the mounting base 222, and a cross slider 226 is slidably mounted inside the cross slide groove 225. An auxiliary rotating wheel 227 is rotatably mounted on the inside of the cross slider 226. The main rotating wheel 224 is driven to rotate by the motor 223 to realize the automatic retraction of the welding wire or ground wire.

[0027] The motor 223, model KV3SF-8521F-WR, is electrically connected to an external power supply and is operated by a human-controlled control panel. The welding wire or ground wire passes through the lower guide ring 2210, between the auxiliary wheel 227 and the main wheel 224, and the upper guide ring 229. Rotating the lead screw 228 drives the cross slider 226 to move towards the main wheel 224. The auxiliary wheel 227 moves synchronously and clamps the welding wire or ground wire through the main wheel 224. Then, the motor 223 runs and drives the main wheel 224 to rotate, so that the welding wire or ground wire is collected into the take-up hopper 212, thereby realizing the automatic recycling of the welding wire or ground wire and reducing the labor intensity of the operator.

[0028] In this embodiment, a lead screw 228 is rotatably mounted inside the cross slide groove 225, and a cross slider 226 is threadedly mounted on the surface of the lead screw 228. The distance between the main rotating wheel 224 and the auxiliary rotating wheel 227 is adjusted by driving the cross slider 226 to move through the lead screw 228.

[0029] The distance between the main rotating wheel 224 and the auxiliary rotating wheel 227 is adjusted by rotating the lead screw 228 to drive the cross slider 226 to move, thereby adjusting the clamping force of the main rotating wheel 224 and the auxiliary rotating wheel 227 on the welding wire or ground wire and avoiding slippage when retrieving the welding wire or ground wire.

[0030] In this embodiment, a fixing bracket 221 is fixedly installed on the outer side of the mounting base 222, an upper guide ring 229 is fixedly installed on the top of the mounting base 222, and a lower guide ring 2210 is fixedly installed on the bottom of the mounting base 222 to guide the welding line or ground line.

[0031] The welding wire or ground wire passes through the interior of the lower guide ring 2210, between the auxiliary wheel 227 and the main wheel 224, and inside the upper guide ring 229, thereby guiding the welding wire or ground wire.

[0032] In this embodiment, the gathering unit 21 includes a base 211 fixedly installed on the side of the MIG welding machine body 1. A take-up drum 212 is fixedly installed on the top of the base 211. A winding drum 213 is fixedly installed inside the take-up drum 212. A top cover 214 is fixedly installed on the top of the winding drum 213. A mounting base 222 is fixedly installed above the top cover 214 through a fixing bracket 221. The space between the winding drum 213 and the take-up drum 212 is used for winding welding wire or ground wire. A motor 215 is fixedly installed at the bottom of the top cover 214. A rotating rod 216 is fixedly installed through the top cover 214. A ring 217 is fixedly installed at the end of the rotating rod 216.

[0033] Motor 215 is a three-phase asynchronous motor with a self-locking function. It is electrically connected to an external power supply and its opening and closing operation is achieved through a human-operated control panel. The welding wire or ground wire passes through the take-up cassette 212 and enters the space between the take-up cassette 212 and the drum 213, and passes through the inside of the ring 217. When the welding wire or ground wire is taken into the space between the take-up cassette 212 and the drum 213 through the take-up and untake-down unit 22, the motor 215 drives the rotating rod 216 and the ring 217 to rotate, and at the same time drives the welding wire or ground wire to wind around in the space between the take-up cassette 212 and the drum 213, thereby realizing the orderly take-up of the welding wire or ground wire into the space between the take-up cassette 212 and the drum 213.

[0034] In this embodiment, heat dissipation grooves 218 are provided on both the front and rear sides of the drum 213 to dissipate the heat generated by the operation of the motor 215 inside the drum 213.

[0035] The heat dissipation grooves 218 opened on both the front and rear sides of the drum 213 are used to dissipate the heat generated by the operation of the motor 215 inside the drum 213.

[0036] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0037] During operation, the welding wire or ground wire first passes through the take-up hopper 212 into the space between the take-up hopper 212 and the drum 213, and passes through the inside of the ring 217. At the same time, it passes through the inside of the lower guide ring 2210, between the auxiliary wheel 227 and the main wheel 224, and inside the upper guide ring 229. At this time, the screw 228 is rotated to drive the cross slider 226 to move towards the main wheel 224. The auxiliary wheel 227 moves synchronously and clamps the welding wire or ground wire through the main wheel 224. Then, the motor 223 runs and drives the main wheel 224 to rotate, so that the welding wire or ground wire is drawn into the inside of the take-up hopper 212. At the same time, the motor 215 runs and drives the rotating rod 216 and the ring 217 to rotate, so that the welding wire or ground wire is wound around the space between the take-up hopper 212 and the drum 213, so that the welding wire or ground wire is orderly drawn into the space between the take-up hopper 212 and the drum 213, completing the automatic retrieval of the welding wire or ground wire.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mobile MIG / MAG welding machine for steel beam welding, comprising a MIG / MAG welding machine body (1), characterized in that: The two-phase welding machine body (1) is equipped with a recycling mechanism (2) on both the left and right sides for automatic recycling of the welding wire and the ground wire. The recycling mechanism (2) includes: The gathering unit (21) is located on the left and right sides of the main body (1) of the MIG welding machine and is used to place the welding wire or ground wire; The take-up and take-down unit (22) is located above the take-up unit (21) and includes a mounting base (222). A motor (223) is fixedly mounted on the outside of the mounting base (222), and the output end of the motor (223) passes through the mounting base (222) and is fixedly mounted on a main rotating wheel (224). A cross groove (225) is provided inside the mounting base (222), and a cross slider (226) is slidably mounted inside the cross groove (225). An auxiliary rotating wheel (227) is rotatably mounted on the inside of the cross slider (226). The main rotating wheel (224) is driven to rotate by the motor (223) to realize the automatic retraction of the welding wire or ground wire.

2. The mobile MIG / MAG welding machine for steel beam welding according to claim 1, characterized in that: The cross slide (225) is rotatably mounted with a lead screw (228), and the cross slider (226) is threadedly mounted on the surface of the lead screw (228). The distance between the main wheel (224) and the auxiliary wheel (227) is adjusted by driving the cross slider (226) to move through the lead screw (228).

3. A mobile MIG / MAG welding machine for steel beam welding according to claim 1, characterized in that: A fixing bracket (221) is fixedly installed on the outside of the mounting base (222), an upper guide ring (229) is fixedly installed on the top of the mounting base (222), and a lower guide ring (2210) is fixedly installed on the bottom of the mounting base (222) to guide the welding line or ground line.

4. A mobile MIG / MAG welding machine for steel beam welding according to claim 3, characterized in that: The gathering unit (21) includes a base (211) fixedly installed on the side of the MIG welding machine body (1). A take-up drum (212) is fixedly installed on the top of the base (211). A reel (213) is fixedly installed inside the take-up drum (212). A top cover (214) is fixedly installed on the top of the reel (213). A mounting base (222) is fixedly installed above the top cover (214) by a fixing bracket (221). The space between the reel (213) and the take-up drum (212) is used for winding welding wire or ground wire.

5. A mobile MIG / MAG welding machine for steel beam welding according to claim 4, characterized in that: A motor (215) is fixedly installed at the bottom of the top cover (214). The output shaft of the motor (215) passes through the top cover (214) and a rotating rod (216) is fixedly installed thereon. A ring (217) is fixedly installed at the end of the rotating rod (216).

6. A mobile MIG / MAG welding machine for steel beam welding according to claim 5, characterized in that: The drum (213) is provided with heat dissipation grooves (218) on both the front and rear sides to dissipate the heat generated by the motor (215) inside the drum (213).

Citation Information

Patent Citations

  • Movable type carbon dioxide protection welding machine based on elevator maintenance

    CN215393080U