Multi-point welding workbench

By designing a multi-point welding workbench, using a bidirectional motor and a drive motor to drive the moving blocks and rotating gears, combined with an adjustment frame and an electric telescopic rod, efficient multi-point welding of the ring body was achieved, solving the problems of low welding efficiency and high labor intensity in existing technologies.

CN223531786UActive Publication Date: 2025-11-11WUXI JINYUAN TECH DEV CO LTD
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Patent Information

Application Number
CN202423039507.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-11
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing technologies for multi-point welding are inefficient, especially for welding of circular rings, which is labor-intensive and requires two people to operate, resulting in a waste of manpower.

Method used

A multi-point welding workbench was designed, which uses a bidirectional motor to drive a movable screw to realize the rotation and reciprocating motion of the movable block. Combined with an arc-shaped clamping plate, the ring is positioned. The drive motor and the active gear drive the rotating gear to perform rotational welding of the ring structure. The position of the welding head is adjusted by the adjustment frame and the electric telescopic rod.

Benefits of technology

It improves the convenience and efficiency of welding, reduces the labor intensity of operators, and realizes the high-efficiency automation of multi-point welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The multi-point welding workbench comprises a machining bottom plate, a base frame, a supporting ring, an adjusting frame and a welding head, the base frame is installed in the center of the machining bottom plate through bolts in an embedded mode, supporting columns are fixedly welded to the centers of the two ends of the top of the base frame, and the supporting ring is fixedly installed between the top ends of the supporting columns through bolts. The supporting ring is located in the center of the top of the machining bottom plate, a supporting block is fixedly welded to one side of the supporting ring, a supporting hole is formed in the center of the supporting ring, and an annular base is fixedly installed on the periphery of the top of the supporting hole in the supporting ring through bolts. A driving motor on a motor plate drives a driving gear below a rotating shaft to rotate, the driving gear is meshed to drive a rotating gear on an annular base to rotate, and the rotating gear rotates to drive an adjusting frame below a rotating disc to rotate; and the periphery of the annular structure is rotationally welded through the welding head connected with the adjusting frame, and the welding effect is high.
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Description

Technical Field

[0001] This utility model relates to the field of welding technology, and in particular to a multi-point welding workbench. Background Technology

[0002] Welding, also known as fusion welding, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature, or high pressure. Welding achieves the purpose of joining through the following three methods: Fusion welding, which heats the workpieces to be joined to partially melt them to form a molten pool, and the molten pool cools and solidifies to form a joint. Filler material can be added if necessary. It is suitable for welding various metals and alloys and does not require pressure. Pressure welding, which requires pressure to be applied to the workpieces during the welding process, is suitable for the processing of various metal materials and some metal materials. Brazing, which uses a metal material with a lower melting point than the base metal as a filler metal, uses liquid filler metal to wet the base metal, fill the joint gap, and diffuse with the base metal to achieve the connection of the workpieces. It is suitable for welding various materials, as well as different metals or dissimilar materials. During the welding process, the workpiece and the filler metal melt to form a molten area, and the molten pool cools and solidifies to form a connection between the materials. Pressure is usually required during this process. There are many energy sources for welding, including gas flame, electric arc, laser, electron beam, friction, and ultrasound.

[0003] Currently, existing product parts require multi-point welding. The original process involves fixing the parts on a welding fixture and then using a suspended spot welding machine to weld multiple points. However, the suspended spot welding machine is cumbersome to operate and requires two people to operate, resulting in low welding efficiency and wasted manpower. Especially in the welding of rings, welding needs to be done around the outer circumference of the ring, which involves a large amount of welding and high labor intensity. In response, this utility model provides a multi-point welding workbench. Utility Model Content

[0004] The purpose of this application is to provide a multi-point welding worktable to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this application provides the following technical solution: a multi-point welding workbench, comprising a processing base plate, a base frame, a support ring, an adjustment frame, and a welding head. The base frame is bolted to the center of the processing base plate. Support columns are welded and fixed to the center of both ends of the top of the base frame. The support ring is bolted between the top ends of the support columns and is located at the center of the top of the processing base plate. A support block is welded and fixed to one side of the support ring. A support hole is formed at the center of the support ring. An annular base is bolted to the outer periphery of the top of the support hole on the support ring. An annular limiting block is used to position the top of the annular base. The device is equipped with a rotating gear, and a rotating disk is fixedly installed at the center of the rotating gear by bolts. Three sets of adjustment frames are evenly installed on one side of the bottom of the rotating disk. A first motor is fixedly installed at the center of one end of the adjustment frame by bolts. The output end of the first motor is connected to an adjustment screw. An adjustment block is threaded through the adjustment screw. The bottom of the adjustment block is connected to the welding head through an electric telescopic rod. Arc-shaped clamping plates are movably installed at the center of both ends of the top of the base frame. A bidirectional motor is fixedly installed at the center of the inside of the base frame by bolts. The output end of the bidirectional motor is connected to a movable screw. The arc-shaped clamping plate is connected to the movable screw through a movable block.

[0006] Preferably, a motor plate is fixedly mounted on one side of the top of the support block by bolts, and a drive motor is fixedly mounted on the top side of the motor plate by bolts. The output end of the drive motor is connected to a rotating shaft, and a drive gear that meshes with the rotating gear is fixedly mounted on the rotating shaft by bolts.

[0007] Preferably, a bearing is fixedly installed on the top side of the support ring by bolts, and the bottom end of the rotating shaft is fixedly installed at the center of the bearing by bolts.

[0008] Preferably, a limiting rod is fixedly installed in the center of both sides of the adjusting screw within the adjusting frame by bolts, and both ends of the adjusting block move through the limiting rod. An adjusting groove is provided at both ends of one bottom side of the adjusting frame, and the bottom end of the adjusting block is connected to the electric telescopic rod through an adjusting rod passing through the adjusting groove.

[0009] Preferably, the base frame has a positioning rod fixedly installed inside the center of both sides of the movable screw by bolts, and both ends of the movable block are movably inserted through the positioning rod, with the top end of the movable rod fixedly installed on the bottom of the arc-shaped clamping plate.

[0010] Preferably, the base frame has movable slots on both sides of its top, and movable rods are fixedly installed at both ends of the top of the movable block by bolts, and the movable rods all pass through the movable slots.

[0011] Preferably, the processing base plate has a circular structure, and rubber support feet are fixedly installed on both sides of the base frame on the bottom of the processing base plate by bolts.

[0012] In summary, the technical effects and advantages of this utility model are as follows:

[0013] In this invention, a bidirectional motor drives a movable block on a movable screw to rotate. During the rotation, the movable block reciprocates through the limiting position of a positioning rod. The movable block moves relative to or in opposite directions within the base frame. The movable block drives an arc-shaped clamping plate to clamp and position the ring relative to the ring through a movable rod and a movable groove, thereby improving the convenience of welding.

[0014] In this invention, the drive motor on the motor board drives the active gear under the rotating shaft to rotate. The active gear meshes with and drives the rotating gear on the annular base to rotate. The rotation of the rotating gear drives the adjustment frame under the rotating disk to rotate. The welding head connected to the adjustment frame is used to perform rotational welding on the outer periphery of the annular structure, resulting in a high welding effect.

[0015] In this invention, the first motor in the adjusting frame drives the movable screw to rotate, and the adjusting block on the movable screw moves back and forth in the limiting rod to adjust the position of the welding head under the electric telescopic rod, so as to meet the welding of rings of different sizes. The structure is simple and stable. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic perspective view of the overall structure of a multi-point welding workbench according to an embodiment of this application;

[0018] Figure 2 This is a schematic perspective view of the support ring structure of a multi-point welding workbench according to an embodiment of this application;

[0019] Figure 3 This is a schematic perspective view of the rotating gear structure of a multi-point welding workbench in an embodiment of this application;

[0020] Figure 4This is a perspective view of the internal structure of the adjustment frame of a multi-point welding workbench according to an embodiment of this application;

[0021] Figure 5 This is a perspective view of the internal structure of the base frame of a multi-point welding workbench according to an embodiment of this application.

[0022] In the diagram: 10. Machining base plate; 11. Support foot; 20. Base frame; 21. Support column; 22. Arc-shaped clamping plate; 23. Bidirectional motor; 24. Movable screw; 25. Movable block; 26. Positioning rod; 27. Movable groove; 28. Movable rod; 30. Support ring; 31. Support block; 32. Support hole; 33. Annular base; 34. Rotary gear; 35. Rotary disk; 36. Motor plate; 37. Drive motor; 38. Rotary shaft; 39. Drive gear; 40. Adjusting frame; 41. First motor; 42. Adjusting screw; 43. Adjusting block; 44. Limiting rod; 45. Adjusting groove; 50. Welding head; 51. Electric telescopic rod; 60. Bearing; 80. Annular limiting block. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example: Reference Figures 1-5A multi-point welding workbench is shown, comprising a processing base plate 10, a base frame 20, a support ring 30, an adjustment frame 40, and a welding head 50. The base frame 20 is bolted to the center of the processing base plate 10. Support columns 21 are welded to the center of both ends of the top of the base frame 20. A support ring 30 is bolted between the top ends of the support columns 21, and the support ring 30 is located at the center of the top of the processing base plate 10. A support block 31 is welded to one side of the support ring 30. A support hole 32 is formed at the center of the support ring 30. An annular base 33 is bolted to the outer periphery of the top of the support hole 32 on the support ring 30. A rotating gear 34 is movably mounted on the top of the annular base 33 via an annular limiting block 80, allowing the rotating gear 34 to rotate stably on the annular base 33. A rotating disk 35 is bolted to the center of the rotating gear 34. Three sets of adjusting frames 40 are evenly installed on one side of the bottom of the base frame 35. The position of the welding head 50 is adjusted by adjusting the adjusting frames 40 so that the welding head 50 can accommodate rings with different inner diameters. A first motor 41 is fixedly installed at the center of one end of the adjusting frame 40 by bolts. The output end of the first motor 41 is connected to the adjusting screw 42. An adjusting block 43 is threaded through the adjusting screw 42. The bottom of the adjusting block 43 is connected to the welding head 50 through an electric telescopic rod 51. Arc-shaped clamping plates 22 are movably set at the center of both ends of the top of the base frame 20. The arc-shaped clamping plates 22 are used to clamp and position the rings to be processed, so as to facilitate welding. A bidirectional motor 23 is fixedly installed at the center of the inside of the base frame 20 by bolts. The output end of the bidirectional motor 23 is connected to the movable screw 24. The arc-shaped clamping plate 22 is connected to the movable screw 24 through the movable block 25, so as to achieve a relative clamping effect on the arc-shaped clamping plate 22.

[0025] See Figure 1 , Figure 4 and Figure 5A motor plate 36 is bolted to one side of the top of the support block 31. A drive motor 37 is bolted to the top of one side of the motor plate 36. The output end of the drive motor 37 is connected to a rotating shaft 38. A drive gear 39 that meshes with the rotating gear 34 is bolted to the rotating shaft 38. A bearing 60 is bolted to one side of the top of the support ring 30. The bottom end of the rotating shaft 38 is bolted to the center of the bearing 60. The drive gear 39 drives the rotating gear 34 to rotate, achieving the effect of ring-shaped rotary welding. Limit rods 44 are bolted to the center of both sides of the adjusting screw 42 inside the adjusting frame 40. The two ends of the adjusting block 43 are movably inserted through the limit rods 44. Adjusting grooves 45 are opened at both ends of one side of the bottom of the adjusting frame 40. The bottom end of the adjusting block 43 is connected to the electric telescopic rod 51 through the adjusting rod in the adjusting groove 45. The height of the welding head 50 is adjusted by the electric telescopic rod 51, which is simple to operate.

[0026] See Figure 2 , Figure 3 and Figure 4 The base frame 20 has positioning rods 26 fixedly installed at the center of both sides of the movable screw 24 by bolts. Both ends of the movable block 25 are movably inserted through the positioning rods 26. The positioning rods 26 limit the movement of the movable block 25. Movable slots 27 are opened on both sides of the top of the base frame 20. Movable rods 28 are fixedly installed at both ends of the top of the movable block 25 by bolts. The movable rods 28 are movably inserted through the movable slots 27. The top of the movable rods 28 is fixedly installed on the bottom of the arc-shaped clamping plate 22. The processing base plate 10 has a circular structure. Rubber support feet 11 are fixedly installed on both sides of the base frame 20 on the bottom of the processing base plate 10 by bolts to achieve the support effect.

[0027] The working principle of this practical application is as follows: Multiple sets of ring structures are placed on the processing base plate 10. The bidirectional motor 23 drives the movable block 25 on the movable screw 24 to rotate. During the rotation, the movable block 25 reciprocates due to the limiting position of the positioning rod 26. The movable block 25 moves relative to or in opposite directions within the base frame 20. The movable block 25 drives the arc-shaped clamping plate 22 to clamp and position the rings relative to each other through the movable rod 28 and the movable groove 27, improving the convenience of welding. The drive motor 37 on the motor plate 36 drives the drive gear 39 under the rotating shaft 38 to rotate. The drive gear 39 meshes and drives... The rotating gear 34 on the annular base 33 rotates, which drives the adjusting frame 40 under the rotating disk 35 to rotate. The welding head 50 connected to the adjusting frame 40 is used to perform rotary welding on the outer periphery of the annular structure. The welding effect is high, and the labor intensity of the operators is reduced. The first motor 41 in the adjusting frame 40 drives the movable screw 24 to rotate. The adjusting block 43 on the movable screw 24 moves back and forth in the limiting rod 44 to adjust the position of the welding head 50 under the electric telescopic rod 51, so as to meet the welding of annular rings of different sizes. The structure is simple and stable.

[0028] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-point welding workbench, comprising a processing base plate (10), a base frame (20), a support ring (30), an adjustment frame (40), and a welding head (50), characterized in that, The base frame (20) is bolted to the center of the processing base plate (10). Support columns (21) are welded to the center of the top two ends of the base frame (20). A support ring (30) is bolted between the top ends of the support columns (21) and is located at the center of the top of the processing base plate (10). A support block (31) is welded to one side of the support ring (30). A support hole (32) is provided at the center of the support ring (30). An annular base (33) is bolted to the outer periphery of the top of the support hole (32) on the support ring (30). A rotating gear (34) is movably arranged on the top of the annular base (33) through an annular limiting block (80). A rotating gear (34) is bolted to the center of the rotating gear (34). The rotating disk (35) has three sets of adjustment frames (40) evenly installed on one side of its bottom. A first motor (41) is fixedly installed at the center of one end of the adjustment frame (40) by bolts. The output end of the first motor (41) is connected to an adjustment screw (42). An adjustment block (43) is threaded through the adjustment screw (42). The bottom of the adjustment block (43) is connected to the welding head (50) through an electric telescopic rod (51). An arc-shaped clamping plate (22) is movably installed at the center of both ends of the top of the base frame (20). A bidirectional motor (23) is fixedly installed at the center of the inside of the base frame (20) by bolts. The output end of the bidirectional motor (23) is connected to a movable screw (24). The arc-shaped clamping plate (22) is connected to the movable screw (24) through a movable block (25).

2. The multi-point welding workbench according to claim 1, characterized in that: A motor plate (36) is fixedly installed on one side of the top of the support block (31) by bolts. A drive motor (37) is fixedly installed on the top side of the motor plate (36) by bolts. The output end of the drive motor (37) is connected to a rotating shaft (38). A drive gear (39) that meshes with the rotating gear (34) is fixedly installed on the rotating shaft (38) by bolts.

3. A multi-point welding workbench according to claim 2, characterized in that: A bearing (60) is fixedly installed on one side of the top of the support ring (30) by bolts, and the bottom end of the rotating shaft (38) is fixedly installed at the center of the bearing (60) by bolts.

4. A multi-point welding workbench according to claim 1, characterized in that: The adjusting frame (40) has a limit rod (44) fixedly installed at the center of both sides of the adjusting screw (42) by bolts, and the two ends of the adjusting block (43) move through the limit rod (44). The bottom side of the adjusting frame (40) has an adjusting groove (45) at both ends, and the bottom end of the adjusting block (43) is connected to the electric telescopic rod (51) through an adjusting rod that passes through the adjusting groove (45).

5. A multi-point welding workbench according to claim 1, characterized in that: The base frame (20) has a positioning rod (26) fixedly installed inside the center of both sides of the movable screw (24) by bolts, and both ends of the movable block (25) are movably inserted through the positioning rod (26).

6. A multi-point welding workbench according to claim 1, characterized in that: The base frame (20) has movable slots (27) on both sides of the top. Movable rods (28) are fixedly installed at both ends of the top of the movable block (25) by bolts. The movable rods (28) all move through the movable slots (27). The top of the movable rods (28) is fixedly installed on the bottom of the arc-shaped clamping plate (22).

7. A multi-point welding workbench according to claim 1, characterized in that: The processing base plate (10) has a circular structure, and rubber support feet (11) are fixedly installed on the bottom of the processing base plate (10) on both sides of the base frame (20) by bolts.