Roll changing device of plate roller press

By employing mounting and pushing components in the sheet metal roller press, the problems of limited space and low safety during roller changing operations have been solved, achieving both convenience and safety in roller replacement.

CN223531807UActive Publication Date: 2025-11-11FOSHAN GAOMING JIEFENGYU METAL PROD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422931994.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-11-11
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing sheet metal roller presses have limited space for changing rollers, are inconvenient to operate, have low efficiency, and pose safety risks.

Method used

The system employs mounting and pushing components, with the mounting components sliding and being inserted via rails and pushing cylinders. Combined with a locking and bearing design, the weight of the rollers is reduced and is supported by the mounting frame, providing greater replacement space and safety.

Benefits of technology

It achieves convenient and safe roller replacement, reduces the risk of slippage, and improves operational efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223531807U_ABST
    Figure CN223531807U_ABST
Patent Text Reader

Abstract

The utility model discloses a roll changing device of a plate roll press, and relates to the field of plate processing. Comprising an installation assembly and a pushing assembly, the installation assembly is used for installing a lower pressing roller, a rail is arranged on one side of the roller press and extends outwards, the installation assembly is arranged on the rail and slides in the direction close to or away from the roller press along the rail, and the pushing assembly is connected with the installation assembly. And the pushing assembly pushes the mounting assembly to be far away from or inserted into the roller press. The roller replacing device has the advantage that roller replacing operation is more convenient.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of sheet metal processing, and in particular to a roll changing device for a sheet metal roll press. Background Technology

[0002] Knurled metal sheets are a common type of sheet material. During processing, a bare sheet is typically placed in a roller press for knurling to form the finished product. However, due to the inconsistent specifications of the knurling on the sheet surface, the rotating rollers used for knurling need frequent replacement. Current replacement methods involve direct disassembly at the knurling machine location. This results in limited space for roller changes, inconvenient operation, long replacement times, and low efficiency. Furthermore, for ease of replacement, the knurling rollers are often positioned above the sheet material. During replacement, this may require the assistance of overhead cranes, which bear the weight of the entire knurling roller. There is a risk of the roller falling off during replacement, thus posing a certain degree of danger. Utility Model Content

[0003] In order to overcome the shortcomings of the prior art, this utility model provides a roller changing device for a sheet metal roller press.

[0004] This utility model is achieved using the following technical solution: a roller changing device for a sheet metal roller press, comprising a mounting component and a pushing component on one side of the roller press. The mounting component is used to mount the lower pressure roller. A track is provided on one side of the roller press, extending outward. The mounting component is mounted on the track and slides along the track toward or away from the roller press. The pushing component is connected to the mounting component and pushes the mounting component away from or into the roller press.

[0005] The rolling mill includes a conveying section and a rolling section. An installation area is provided between the conveying section and the rolling section for the installation component to be inserted. The track extends into the installation area. The pushing component pushes the installation component into the installation area and places it below the rolling section. A gap is formed between the installation component and the rolling section for the plate to pass through.

[0006] The rolling section includes a mounting base, on which an upper pressure roller is rotatably connected. When the mounting assembly is moved to the mounting area, the upper pressure roller is opposite to the lower pressure roller, and the sheet material passes through the gap between the upper pressure roller and the lower pressure roller.

[0007] The mounting assembly includes a mounting frame with track wheels at the bottom. The mounting frame has a groove for placing the lower pressure roller, and the groove has a latch for closing the groove. The end of the lower pressure roller is placed in the groove and locked in the groove by the latch.

[0008] The latch includes a locking plate, one end of which is hinged to the edge of the groove, and the other end of which is provided with an outwardly extending ear plate. A first fixing hole is provided on the ear plate, and a second fixing hole is provided on the mounting bracket at the position corresponding to the first fixing hole.

[0009] The lower pressure roller includes a pressure roller body and a bearing. The end of the pressure roller body is provided with a rotating shaft. The rotating shaft is coaxial with the pressure roller body. The bearing is sleeved on the rotating shaft and is interference-fitted with the rotating shaft. When the lower pressure roller is placed in the groove, the outer ring of the bearing abuts against the inner wall of the groove. The locking buckle is pressed onto the outer ring of the bearing.

[0010] The pushing assembly includes a pushing cylinder, the drive shaft of which is fixed to the mounting assembly for pushing the mounting assembly to move back and forth along the track.

[0011] Compared to existing technologies, this invention offers several advantages, especially when changing rollers. The installation assembly can be moved using a push-moving cylinder and pulled out of the roller press for easy replacement. The larger space available during replacement makes operation more convenient. After removing the locking clips, the roller can be lifted using a crane. Throughout the disassembly process, the weight of the roller is supported by the mounting frame, reducing the possibility of slippage and enhancing safety. The replaced roller is also lifted by a crane. Due to the larger surrounding space, it can be directly hoisted onto the mounting frame, making replacement even more convenient. After replacement, the push-moving cylinder can be activated to move the mounting frame back under the upper pressure roller, further simplifying the roller replacement process. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the roller changing device in this utility model;

[0013] Figure 2 This is a structural diagram of the push assembly and the mounting assembly in the roller changing device under the working conditions.

[0014] In the diagram: 1. Mounting assembly; 11. Mounting bracket; 12. Track wheel; 13. Groove; 14. Lock; 141. Locking plate; 142. Ear plate; 2. Pushing assembly; 21. Pushing cylinder; 3. Track; 4. Roller press; 41. Conveying section; 42. Rolling section; 421. Mounting base; 422. Upper pressure roller; 423. Lower pressure roller; 4231. Body; 4232. Bearing; 5. Sheet metal. Detailed Implementation

[0015] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0016] Reference Figure 1-2 A roller changing device for a sheet metal roller press 4 includes a mounting assembly 1 and a pushing assembly 2 on one side of the roller press 4. The mounting assembly 1 is used to mount the lower pressure roller 423. A track 3 is provided on one side of the roller press, extending outward. The mounting assembly 1 is mounted on the track 3 and slides along the track 3 towards or away from the roller press 4. The pushing assembly 2 is connected to the mounting assembly 1 and pushes the mounting assembly 1 away from or into the roller press 4. When a roller change is needed, the pushing assembly 2 can move the mounting assembly 1 to be pulled out of the roller press 4, thus facilitating the replacement. The device offers ample space for replacement and makes operation more convenient.

[0017] In this embodiment, the rolling mill includes a conveying section 41 and a rolling section. An installation area for inserting the mounting assembly 1 is provided between the conveying section 41 and the rolling section. A track 3 extends into the installation area. A pushing assembly 2 pushes the mounting assembly 1 into the installation area and places it below the rolling section. A gap is formed between the mounting assembly 1 and the rolling section for the sheet material 5 to pass through. The rolling section 42 consists of at least an upper pressure roller 422 and a lower pressure roller 423. The rolling section includes a mounting base 421, on which the upper pressure roller 422 is rotatably connected. When the mounting assembly 1 is pushed into the installation area, the upper pressure roller 422 faces the lower pressure roller 423, and the sheet material 5 passes through the gap between the upper pressure roller 422 and the lower pressure roller 423. The mounting base 421 is shaped like a "7" to allow space for the installation area, enabling the mounting assembly 1 to be inserted into the area opposite the upper pressure roller 422. The conveying section 41 can be a conventional conveying roller, which will not be described in detail in this embodiment.

[0018] Mounting assembly 1 includes a mounting frame 11, with track wheels 12 at the bottom. A groove 13 for placing a lower pressure roller 423 is formed on the mounting frame 11, and a latch 14 for closing the groove 13 is provided. The end of the lower pressure roller 423 is placed within the groove 13 and locked in place by the latch 14. In this embodiment, the latch 14 includes a locking plate 141, one end of which is hinged to the edge of the groove 13, and the other end of which has an outwardly extending ear plate 142. A first fixing hole is formed on the ear plate 142, and a second fixing hole is formed on the mounting frame 11 corresponding to the first fixing hole.

[0019] In this embodiment, the lower pressure roller 423 includes a pressure roller body 4231 and a bearing 4232. A rotating shaft is provided at the end of the pressure roller body 4231, coaxial with the pressure roller body 4231. The bearing 4232 is sleeved on the rotating shaft and has an interference fit with it. When the lower pressure roller 423 is placed in the groove 13, the outer ring of the bearing 4232 abuts against the inner wall of the groove 13, and the locking buckle 14 is pressed onto the outer ring of the bearing 4232. The pushing assembly 2 includes a pushing cylinder 21, whose drive shaft is fixed to the mounting assembly 1 for pushing the mounting assembly 1 to move back and forth along the track 3.

[0020] Compared to existing technologies, this invention offers several advantages, especially when roller replacement. The installation assembly 1 can be moved by the push cylinder 21 and pulled out of the roller press 4 for easy replacement. The larger space available during replacement makes operation more convenient. After removing the locking buckle 14, the roller can be lifted using a crane. Throughout the disassembly process, the weight of the roller is borne by the mounting frame 11, reducing the possibility of slippage and enhancing safety. The replaced roller is also lifted by a crane. Due to the larger surrounding space, it can be directly hoisted onto the mounting frame 11, making replacement even more convenient. After replacement, the push cylinder 21 can be activated to move the mounting frame 11 back below the upper pressure roller 422, further simplifying the roller replacement operation.

[0021] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A roll changing device for a sheet metal roll press, located on one side of the roll press, comprising an installation assembly and a pushing assembly, wherein the installation assembly is used to install the lower pressure roll, characterized in that: A track is provided on one side of the roller press, the track extends outward, the mounting assembly is disposed on the track and slides along the track toward or away from the roller press, the pushing assembly is connected to the mounting assembly, the pushing assembly pushes the mounting assembly away from or into the roller press.

2. The roll changing device for a sheet metal roll press according to claim 1, characterized in that: The roller press includes a conveying section and a rolling section. An installation area is provided between the conveying section and the rolling section for the installation assembly to be inserted. The track extends into the installation area. The pushing assembly pushes the installation assembly into the installation area and places it below the rolling section. A gap is formed between the installation assembly and the rolling section for the sheet material to pass through.

3. The roll changing device for a sheet metal roll press according to claim 2, characterized in that: The rolling section includes a mounting base, on which an upper pressure roller is rotatably connected. When the mounting assembly is moved to the mounting area, the upper pressure roller is opposite to the lower pressure roller, and the sheet material passes through the gap between the upper pressure roller and the lower pressure roller.

4. The roll changing device for a sheet metal roll press according to claim 3, characterized in that: The mounting assembly includes a mounting frame with track wheels at the bottom. The mounting frame has a groove for placing the lower pressure roller, and the groove has a latch for closing the groove. The end of the lower pressure roller is placed in the groove and locked in the groove by the latch.

5. The roll changing device for a sheet metal roll press according to claim 4, characterized in that: The latch includes a locking plate, one end of which is hinged to the edge of the groove, and the other end of which is provided with an outwardly extending ear plate. A first fixing hole is provided on the ear plate, and a second fixing hole is provided on the mounting bracket at the position corresponding to the first fixing hole.

6. The roll changing device for a sheet metal roll press according to claim 4, characterized in that: The lower pressure roller includes a pressure roller body and a bearing. The end of the pressure roller body is provided with a rotating shaft. The rotating shaft is coaxial with the pressure roller body. The bearing is sleeved on the rotating shaft and is interference-fitted with the rotating shaft. When the lower pressure roller is placed in the groove, the outer ring of the bearing abuts against the inner wall of the groove. The locking buckle is pressed onto the outer ring of the bearing.

7. The roll changing device for a sheet metal roll press according to claim 1, characterized in that: The pushing assembly includes a pushing cylinder, the drive shaft of which is fixed to the mounting assembly for pushing the mounting assembly to move back and forth along the track.