Positioning device for galvanized steel production and processing

By combining an electric push rod-driven polygonal block clamping mechanism with a fan cleaning mechanism, the problem of surface damage and impurity contamination of galvanized steel caused by positioning devices is solved, achieving precise positioning and efficient cleaning of galvanized steel, thus improving processing quality and product quality.

CN223531981UActive Publication Date: 2025-11-11CHONGQING RONGAN STEEL PROCESSING CO LTD
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Patent Information

Application Number
CN202423151535.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-11
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

Existing positioning devices are prone to damaging the surface of galvanized steel when clamping it, affecting corrosion resistance and aesthetics. They also lack cleaning functions, leading to impurities contaminating the processing environment and reducing product quality.

Method used

The device uses an electric push rod to drive the polygonal blocks to clamp the steel, and is equipped with a cleaning mechanism that uses a fan to blow away surface dust and debris. It also uses a gear and rack transmission to achieve precise positioning and cleaning.

Benefits of technology

It achieves precise and stable positioning of steel, avoids surface damage, improves processing quality and product quality, and reduces the defect rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of positioning devices, and discloses a positioning device for galvanized steel production and processing, which comprises a supporting block, the top wall of the supporting block is fixedly connected with an electric push rod, one end of the electric push rod is fixedly connected with a long block, and the top wall of the long block is fixedly connected with a polygonal block. First sliding blocks are fixedly connected to the two sides of the bottom wall of each polygonal block, a connecting plate is fixedly connected to the top wall of the electric push rod, the polygonal blocks are arranged on the two sides of the top wall of the connecting plate, first sliding rails are fixedly connected to the two sides of the top wall of the connecting plate, and clamping assemblies are fixedly connected to the two sides of the top wall of each polygonal block. According to the steel clamping device, the electric push rod is started, the long block and the polygonal block move along with the electric push rod, the sliding block is accurately guided along the sliding rail, when the polygonal block moves, the rack and the gear act to drive the other polygonal block to move reversely, and the clamping column and the anti-skid pad clamp and loosen steel.
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Description

Technical Field

[0001] This utility model relates to the field of positioning device technology, and in particular to a positioning device for the production and processing of galvanized steel. Background Technology

[0002] A positioning device for galvanized steel production and processing plays a crucial role in the galvanized steel production line. It aims to accurately determine the position of the steel to ensure the accuracy of subsequent processing steps. Its main structure typically includes a base, providing a stable support foundation for the entire device; positioning blocks or positioning clamps, which can be adjusted according to the shape and size of the steel to lock and position the steel from two or more sides; and some auxiliary guiding components, such as guide grooves or roller guides, to guide the steel smoothly into the predetermined positioning area.

[0003] In existing positioning devices, the rigid contact method used when clamping steel lacks elastic buffering elements, which can damage the steel surface due to the large clamping force during positioning, thus compromising the integrity of the galvanized layer. This affects the steel's corrosion resistance and aesthetics, increasing the defect rate. Furthermore, most devices lack cleaning functions, and dust, debris, and other impurities on the steel surface cannot be removed during positioning. These impurities may not only become trapped between the positioning device and the steel, affecting positioning accuracy, but also pollute the processing environment and even mix into the galvanizing solution, affecting the galvanizing effect, reducing the overall quality of the galvanized steel, increasing the defect rate, and hindering efficient and high-quality production. Utility Model Content

[0004] To overcome the above deficiencies, this utility model provides a positioning device for the production and processing of galvanized steel, aiming to improve the problem that the surface of steel is easily damaged by large clamping forces in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a positioning device for the production and processing of galvanized steel, comprising a support block, an electric push rod fixedly connected to the top wall of the support block, a long block fixedly connected to one end of the electric push rod, a polygonal block fixedly connected to the top wall of the long block, sliders fixedly connected to both sides of the bottom wall of the polygonal block, a connecting plate fixedly connected to the top wall of the electric push rod, polygonal blocks provided on both sides of the top wall of the connecting plate, slide rails fixedly connected to both sides of the top wall of the connecting plate, engaging components fixedly connected to both sides of the top wall of the polygonal block, a rack fixedly connected to the left side of the bottom wall of the polygonal block, a gear rotatably connected to the middle of the top wall of the connecting plate, and a cleaning mechanism provided on the right side of the engaging components, the cleaning mechanism being used to remove dust, debris and impurities from the surface of the steel.

[0006] As a preferred embodiment of this utility model, the cleaning mechanism includes a workbench, a support rod fixedly connected to one side of the top wall of the workbench, a gear II rotatably connected to the top of the support rod, a rack II provided on one side of the support rod, connecting rods fixedly and slidably connected to both sides of the rack II, a fan fixedly connected to one side of the rack II, a slider II fixedly connected to one side of the fan, a slide rail II provided on one side of the slider II, and connecting blocks fixedly connected to both ends of the slide rail II.

[0007] In a preferred embodiment of this utility model, the slider is slidably connected to the slide rail, and the gear is meshed with the rack.

[0008] As a preferred embodiment of this utility model, the engaging assembly includes engaging posts, which are fixedly connected to both sides of the top wall of the polygonal block, and an anti-slip pad is fixedly connected to the top of the engaging posts.

[0009] As a preferred embodiment of this utility model, slots are provided on both sides of the middle part of the workbench, and the slots are used to provide moving space for the positioning mechanism.

[0010] In a preferred embodiment of this utility model, the connecting block is fixedly connected to the workbench, the second gear is meshed with the second rack, and a handle is fixedly connected to the outer wall of the second gear.

[0011] As a preferred embodiment of this utility model, table legs are fixedly connected to the four corners of the bottom wall of the workbench, and the connecting rod is fixedly connected to the top wall of the workbench.

[0012] This utility model has the following beneficial effects:

[0013] 1. In this utility model, when the electric push rod is activated, the long block and the polygonal block move accordingly. The slider is precisely guided along the slide rail. When the polygonal block moves, the rack and gear work together to drive the other polygonal block to move in the opposite direction. The locking column and the anti-slip pad clamp and release the steel. The anti-slip pad is positioned firmly with high friction, which lays a solid foundation for the subsequent processes and ensures the quality and efficiency of processing.

[0014] 2. In this utility model, when it is necessary to clean the steel, turn the handle to drive the gear two to rotate. Because it meshes with the rack two, the rack two slides along the connecting rod, which in turn drives the fan to move. The slider two maintains a straight trajectory in the slide rail two. When the fan moves up and down, the airflow blows the surface of the steel to remove dust, debris and other impurities, ensuring that subsequent processing is not affected and improving processing quality and product quality. Attached Figure Description

[0015] Figure 1 This is a perspective view of a positioning device for the production and processing of galvanized steel, as proposed in this utility model.

[0016] Figure 2This is a partial structural schematic diagram of a positioning device for the production and processing of galvanized steel, as proposed in this utility model.

[0017] Figure 3 This is a front view of the structure of a positioning device for the production and processing of galvanized steel, as proposed in this utility model.

[0018] Figure 4 This is a split view of the cleaning mechanism of a positioning device for the production and processing of galvanized steel, as proposed in this utility model.

[0019] Legend:

[0020] 1. Support block; 2. Cleaning mechanism; 201. Support rod; 202. Gear II; 203. Handle; 204. Connecting rod; 205. Rack II; 206. Connecting block; 207. Slide rail II; 208. Fan; 209. Slider II; 3. Electric push rod; 4. Long block; 5. Polygonal block; 6. Connecting plate; 7. Slider I; 8. Slide rail I; 9. Rack I; 10. Gear I; 11. Engaging column; 12. Anti-slip pad; 13. Table leg; 14. Workbench; 15. Empty slot. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Reference Figures 1 to 4 This utility model provides an embodiment of a positioning device for the production and processing of galvanized steel, comprising a support block 1, an electric push rod 3 fixedly connected to the top wall of the support block 1, a long block 4 fixedly connected to one end of the electric push rod 3, a polygonal block 5 fixedly connected to the top wall of the long block 4, and sliders 7 fixedly connected to both sides of the bottom wall of the polygonal block 5. The support block 1 provides a stable foundation support for the entire positioning device, ensuring structural stability. The electric push rod 3 serves as a power source, precisely controlling the vertical displacement of the long block 4 to achieve the lifting and lowering action of the polygonal block 5. The polygonal block 5 is a key component that directly contacts the galvanized steel and plays a positioning role. The sliders 7 at its bottom cooperate with the corresponding slide rails, enabling the polygonal block 5 to maintain a stable and precise linear motion trajectory during the lifting and lowering process, thereby ensuring the accuracy and reliability of the steel positioning.

[0023] A connecting plate 6 is fixedly connected to the top wall of the electric push rod 3. Polygonal blocks 5 are provided on both sides of the top wall of the connecting plate 6. Slide rails 8 are fixedly connected to both sides of the top wall of the connecting plate 6. Engaging components are fixedly connected to both sides of the top wall of the polygonal blocks 5. A rack 9 is fixedly connected to the left side of the bottom wall of the polygonal block 5. A gear 10 is rotatably connected to the middle of the top wall of the connecting plate 6. A cleaning mechanism 2 is provided on the right side of the engaging components. The cleaning mechanism 2 is used to remove dust, debris and impurities from the surface of the steel. The connecting plate 6 plays a connecting and bearing role, making the structure more stable and compact. Slide rails 8 and sliders 7 work together to ensure smooth and precise movement of polygonal blocks 5. Rack 9 and gear 10 form a transmission mechanism. The movement of polygonal blocks 5 drives the gear to rotate, thereby realizing the reverse synchronous movement of polygonal blocks 5 on the other side, completing the reliable clamping and positioning of the steel. The cleaning mechanism 2 is specifically designed for impurities on the surface of the steel, effectively cleaning the steel and preventing impurities from affecting the processing quality and equipment life.

[0024] The slider 7 is slidably connected to the slide rail 8, and the gear 10 is meshed with the rack 9. The locking assembly includes a locking post 11, which is fixedly connected to both sides of the top wall of the polygon block 5. The top of the locking post 11 is fixedly connected to an anti-slip pad 12. The sliding connection between the slider 7 and the slide rail 8 provides a stable guide for the lifting and lowering of the polygon block 5, ensuring its movement trajectory is accurate and making the positioning operation more precise. The meshing connection between the gear 10 and the rack 9 cleverly realizes the power transmission and conversion, allowing the two polygon blocks 5 to work together to effectively clamp the steel. The locking post 11 and its top anti-slip pad 12 directly act on the steel, increasing the friction and preventing the steel from shifting or loosening during processing, thus ensuring the stability and accuracy of processing.

[0025] The cleaning mechanism 2 includes a workbench 14. A support rod 201 is fixedly connected to one side of the top wall of the workbench 14. A gear 202 is rotatably connected to the top of the support rod 201. A rack 205 is provided on one side of the support rod 201. Connecting rods 204 are slidably connected to both sides of the rack 205. A fan 208 is fixedly connected to one side of the rack 205. A slider 209 is fixedly connected to one side of the fan 208. A slide rail 207 is provided on one side of the slider 209. Blocks 2 are fixedly connected to both ends of the slide rail 207. 06. The workbench 14 provides a stable operating platform for the cleaning mechanism 2. The support rod 201 supports the gear 202, allowing it to rotate flexibly. The meshing transmission between the gear 202 and the rack 205 can convert the rotation into the linear motion of the rack 205, which in turn drives the fan 208 to move up and down. The cooperation between the slider 209 and the slide rail 207 ensures the linearity and stability of the fan 208's movement. The airflow generated by the up and down movement of the fan 208 can effectively remove dust, debris and other impurities from the steel surface.

[0026] The workbench 14 has slots 15 on both sides of its middle section. The slots 15 provide space for the positioning mechanism to move. The connecting block 206 is fixedly connected to the workbench 14. The gear 202 meshes with the rack 205. The outer wall of the gear 202 is fixedly connected to the handle 203. The four corners of the bottom wall of the workbench 14 are fixedly connected to the table legs 13. The connecting rod 204 is fixedly connected to the top wall of the workbench 14. The slots 15 provide a path for the positioning mechanism to move, so that positioning and cleaning can be carried out in a coordinated manner without interference. The connecting block 206 fixes the slide rail 207 to ensure the stability of the moving structure of the fan 208. The handle 203 facilitates manual operation of the gear 202 to adjust the position of the fan 208. The table legs 13 provide stable support for the workbench 14 so that it can be placed stably. The connecting rod 204 is fixed to the top wall of the workbench 14 to provide guidance and limit for the sliding of the rack 205, ensuring that the cleaning action is accurate and reliable.

[0027] Working principle: When working, the electric push rod 3 is activated, and its extension or retraction drives the long block 4 to move up and down. The polygonal block 5 on the long block 4 moves with it, and the slider 7 slides stably along the slide rail 8 to ensure accurate movement direction. When the polygonal block 5 moves, the rack 9 at the bottom interacts with the gear 10. Due to the meshing connection, the gear 10 rotates, which in turn drives the other polygonal block 5 to make a synchronous movement in the opposite direction. This drives the locking column 11 and the anti-slip pad 12 at its top to move, realizing the clamping and loosening operation of the galvanized steel. The anti-slip pad 12 is in close contact with the steel. With its large friction, it effectively prevents the steel from shifting or loosening during the positioning process, ensuring that the steel can be stably placed in the set position. This provides a precise and stable positioning foundation for the subsequent galvanized steel production and processing process, ensuring the accuracy and efficiency of the processing.

[0028] Furthermore, when it is necessary to clean the surface of the galvanized steel, turn the handle 203. The handle 203 drives the gear 202 to rotate. Since the gear 202 is meshed with the rack 205, the rotation of the gear 202 will cause the rack 205 to slide up and down along the connecting rod 204. The fan 208 connected to the rack 205 will move accordingly. The slider 209 on one side of the fan 208 slides stably in the slide rail 207, ensuring the straightness of the fan 208's movement trajectory. During the up and down movement of the fan 208, the airflow it generates will blow onto the surface of the galvanized steel placed on the positioning device, blowing off the dust, debris and other impurities on the steel surface, thereby achieving the purpose of cleaning the steel surface, ensuring that the steel is not affected by impurities in subsequent processing, and improving processing quality and product quality.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A positioning device for the production and processing of galvanized steel, comprising a support block (1), characterized in that: An electric push rod (3) is fixedly connected to the top wall of the support block (1). A long block (4) is fixedly connected to one end of the electric push rod (3). A polygonal block (5) is fixedly connected to the top wall of the long block (4). A slider (7) is fixedly connected to both sides of the bottom wall of the polygonal block (5). A connecting plate (6) is fixedly connected to the top wall of the electric push rod (3). Polygonal blocks (5) are provided on both sides of the top wall of the connecting plate (6). A slide rail (8) is fixedly connected to both sides of the top wall of the connecting plate (6). A locking assembly is fixedly connected to both sides of the top wall of the polygonal block (5). A rack (9) is fixedly connected to the left side of the bottom wall of the polygonal block (5). A gear (10) is rotatably connected to the middle of the top wall of the connecting plate (6). A cleaning mechanism (2) is provided on the right side of the locking assembly. The cleaning mechanism (2) is used to remove dust, debris and impurities from the surface of the steel.

2. The positioning device for galvanized steel production and processing according to claim 1, characterized in that: The cleaning mechanism (2) includes a workbench (14), a support rod (201) is fixedly connected to one side of the top wall of the workbench (14), a gear (202) is rotatably connected to the top of the support rod (201), a rack (205) is provided on one side of the support rod (201), a connecting rod (204) is fixedly slidably connected to both sides of the rack (205), a fan (208) is fixedly connected to one side of the rack (205), a slider (209) is fixedly connected to one side of the fan (208), a slide rail (207) is provided on one side of the slider (209), and connecting blocks (206) are fixedly connected to both ends of the slide rail (207).

3. The positioning device for galvanized steel production and processing according to claim 1, characterized in that: The slider (7) is slidably connected to the slide rail (8), and the gear (10) is meshed with the rack (9).

4. A positioning device for the production and processing of galvanized steel according to claim 1, characterized in that: The engaging assembly includes engaging posts (11), which are fixedly connected to both sides of the top wall of the polygonal block (5), and an anti-slip pad (12) is fixedly connected to the top of the engaging posts (11).

5. A positioning device for the production and processing of galvanized steel according to claim 2, characterized in that: The workbench (14) has slots (15) on both sides of the middle section, which are used to provide moving space for the positioning mechanism.

6. A positioning device for the production and processing of galvanized steel according to claim 2, characterized in that: The connecting block (206) is fixedly connected to the workbench (14), the gear two (202) is meshed with the rack two (205), and a handle (203) is fixedly connected to the outer wall of the gear two (202).

7. A positioning device for the production and processing of galvanized steel according to claim 2, characterized in that: Table legs (13) are fixedly connected to the four corners of the bottom wall of the workbench (14), and the connecting rod (204) is fixedly connected to the top wall of the workbench (14).