Textile plant dye raw material extraction equipment

By introducing a cleaning brush and cleaning plate structure into the plant dye raw material extraction equipment, the problem of residue on the surface of the extrusion rollers was solved, a self-cleaning function was achieved, and the efficiency of equipment use and the work efficiency of staff were improved.

CN223533054UActive Publication Date: 2025-11-11JIANGSU JINLANG TEXTILE CO LTD
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Patent Information

Application Number
CN202422630423.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-11-11
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

During the extrusion process, residues easily adhere to the surface of the extrusion rollers in existing plant dye raw material extraction equipment, resulting in low equipment efficiency and the need for shutdown for cleaning, which causes inconvenience to the staff.

Method used

A plant dye raw material extraction device with a cleaning brush and a cleaning plate was designed. The extrusion roller is rotated by a motor-driven gear system. Combined with the cleaning brush and cleaning plate structure, a self-cleaning function is achieved to remove residues from the surface of the extrusion roller and improve the efficiency of the equipment.

Benefits of technology

This technology enables the automatic removal of residue from the surface of the extrusion rollers during equipment operation, avoiding downtime for cleaning and improving both equipment utilization and worker efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses textile plant dye raw material extraction equipment which comprises a working box, the top of the right side of the working box is fixedly connected with a box body, the right side of the box body is fixedly provided with a motor, the left side of the motor is fixedly connected with a rotating rod, and one side of the rotating rod penetrates into an inner cavity of the box body and is sleeved with a first gear; and one side of the rotating rod is fixedly connected with a first extrusion roller, and one side of the first gear is engaged with a second gear. Through the motor, the rotating rod is conveniently driven to rotate, the first gear and the first extrusion roller are driven to rotate through the rotating rod, the second gear is driven to rotate through the first gear, the rotating rod is driven to rotate through the second gear, and the second extrusion roller is driven to rotate through the rotating rod. And through mutual inward rotation of the second extrusion roller and the first extrusion roller, plants can be effectively extruded, juice in the plants can be conveniently separated, and later processing work is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of textile technology, and more specifically, to a device for extracting plant dye raw materials for textiles. Background Technology

[0002] The original meaning of textiles comes from the general term for spinning and weaving. However, with the continuous development and improvement of the textile knowledge system and discipline system, plant dyes have become a trend in the textile industry because they are non-toxic and harmless and will not cause any harm to human health. The dyed fabrics have natural colors and shapes that do not fade over time. They also have insect-repellent and antibacterial properties. Therefore, plant dyes have become a trend in the textile industry. Extraction equipment is needed when extracting plant dye raw materials.

[0003] Existing extraction equipment typically uses a squeezing method to separate the juice from the plant, and then uses a filter plate to separate the liquid and solid components, thus completing the juice extraction for subsequent processing. However, in actual use, the following problems exist: during the squeezing process, the surface of the squeezing roller easily absorbs residues and other impurities. Cleaning these requires stopping the machine, which reduces the efficiency of the equipment and causes inconvenience to the workers. To address these issues, we propose a plant dye raw material extraction device for textiles. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a plant dye raw material extraction device for textiles that achieves a self-cleaning function.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a plant dye raw material extraction device for textiles, comprising a working box, a housing fixedly connected to the top right side of the working box, a motor fixedly installed on the right side of the housing, a rotating rod fixedly connected to the left side of the motor, a first gear sleeved on one side of the rotating rod extending into the inner cavity of the housing, a first extrusion roller fixedly connected to one side of the rotating rod, a second gear meshing on one side of the first gear, a rotating rod sleeved in the inner cavity of the second gear, a second extrusion roller fixedly connected to one side of the rotating rod extending into the inner cavity of the working box, a housing fixedly connected to the top of both sides of the inner cavity of the working box, a cleaning brush fixedly connected to the surface of the housing, and a filter plate fixedly connected to the center of the right side of the inner cavity of the working box.

[0008] As a preferred embodiment, an inclined plate is fixedly connected to the right side of the bottom of the working box cavity, a liquid outlet is opened at the center of the bottom of the working box cavity, and a material outlet is opened at the bottom of the left side of the working box cavity.

[0009] The above technical solution, using an inclined plate, improves the smoothness of liquid discharge.

[0010] As a preferred embodiment, a spring is fixedly connected to one side of the inner cavity of the housing, a sliding plate is fixedly connected to one side of the spring, a connecting rod is fixedly connected to both ends of one side of the sliding plate, a cleaning plate is fixedly connected to one side of the connecting rod extending through to the outside of the housing, and a pull rod is fixedly connected to both ends of the top of the cleaning plate.

[0011] The above technical solution allows the cleaning plate to be moved by the pull rod, which in turn moves the connecting rod. The movement of the connecting rod then moves the sliding plate, which in turn stretches the spring, making it easier to remove residue adsorbed on the surface of the cleaning brush, thereby improving the efficiency of the cleaning brush.

[0012] As a preferred embodiment, the surface of the cleaning plate is provided with a through hole, and the surface of the cleaning brush is attached to the inner wall of the through hole.

[0013] The above technical solution allows for the effective removal of residues adsorbed on the surface of the cleaning brush by utilizing the outer wall of the through-hole.

[0014] As a preferred embodiment, the inner cavity of the housing is provided with sliding grooves on both sides, and the two sides of the sliding plate are slidably connected to the inner cavity of the sliding grooves.

[0015] The above technical solution improves the stability of the sliding plate by using the groove.

[0016] As a preferred embodiment, the bottom of the work box is fixedly connected to four surrounding posts, and the bottom of each post is fixedly connected to an anti-slip pad.

[0017] The above technical solution, with its fixed column, facilitates the support of the equipment.

[0018] As a preferred embodiment, bearings are fixedly connected to both ends of the left side of the inner cavity of the working box, and the left sides of the first extrusion roller and the second extrusion roller are rotatably connected to the inner cavity of the bearings.

[0019] The above technical solution, through the use of bearings, improves the rotational stability of the first and second extrusion rollers.

[0020] (III) Beneficial Effects

[0021] Compared with the prior art, the present invention provides a device for extracting plant dye raw materials for textiles, which has the following beneficial effects.

[0022] 1. This utility model uses a motor to easily drive a rotating rod, which in turn drives a first gear and a first pressing roller. The first gear drives a second gear, which in turn drives a rotating rod, which in turn drives a second pressing roller. The inward rotation of the second and first pressing rollers effectively compresses the plant, facilitating the separation of sap and subsequent processing. A filter plate allows for the filtration of the squeezed sap, achieving solid-liquid separation. The housing and cleaning brush facilitate the removal of plant residues adsorbed on the surfaces of the first and second pressing rollers, saving workers the time of stopping the machine for cleaning and thus improving the efficiency of the equipment and solving the workers' problems.

[0023] 2. This utility model uses a pull rod to facilitate the movement of the cleaning plate, which in turn moves the connecting rod. The movement of the connecting rod then moves the sliding plate, which in turn stretches the spring, making it easier to remove residue adsorbed on the surface of the cleaning brush. This improves the efficiency of the cleaning brush. The through hole allows for effective cleaning of residue adsorbed on the surface of the cleaning brush using the outer wall of the through hole. The sliding groove improves the stability of the sliding plate. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of this utility model;

[0025] Figure 2 This is a front view of the working box structure of this utility model;

[0026] Figure 3 This is a cross-sectional view of the box structure of this utility model;

[0027] Figure 4 This is a cross-sectional view of the shell structure of this utility model.

[0028] In the diagram: 1. Working box; 2. First extrusion roller; 3. Box body; 4. Second extrusion roller; 5. Motor; 6. Fixed column; 7. Cleaning brush; 8. Pull rod; 9. Cleaning plate; 10. Housing; 11. Filter plate; 12. Liquid outlet; 13. Inclined plate; 14. Rotating rod; 15. First gear; 16. Second gear; 17. Rotating rod; 18. Spring; 19. Sliding plate; 20. Connecting rod. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0030] Example 1;

[0031] Please see Figure 1-3 This utility model discloses a plant dye raw material extraction device for textiles, comprising a working box 1, a box body 3 fixedly connected to the top right side of the working box 1, a motor 5 fixedly installed on the right side of the box body 3, a rotating rod 14 fixedly connected to the left side of the motor 5, a first gear 15 sleeved on one side of the rotating rod 14 extending into the inner cavity of the box body 3, a first extrusion roller 2 fixedly connected to one side of the rotating rod 14, a second gear 16 meshing on one side of the first gear 15, a rotating rod 17 sleeved in the inner cavity of the second gear 16, a second extrusion roller 4 fixedly connected to one side of the rotating rod 17 extending into the inner cavity of the working box 1, a housing 10 fixedly connected to the top of both sides of the inner cavity of the working box 1, a cleaning brush 7 fixedly connected to the surface of the housing 10, and a filter plate 11 fixedly connected to the center of the right side of the inner cavity of the working box 1.

[0032] Through the above technical solution, the motor 5 drives the rotating rod 14 to rotate, which in turn drives the first gear 15 and the first pressing roller 2 to rotate. The first gear 15 drives the second gear 16 to rotate, which in turn drives the rotating rod 17 to rotate. The rotating rod 17 then drives the second pressing roller 4 to rotate. The inward rotation of the second pressing roller 4 and the first pressing roller 2 effectively compresses the plant, facilitating the separation of sap from the plant and making subsequent processing easier. The filter plate 11 facilitates the filtration of the squeezed sap, achieving solid-liquid separation. The housing 10 and the cleaning brush 7 facilitate the cleaning of plant residues adsorbed on the surfaces of the first pressing roller 2 and the second pressing roller 4, saving workers the time of stopping the machine for cleaning, thereby improving the efficiency of the equipment and solving the workers' problems.

[0033] Example 2;

[0034] like Figure 1 and Figure 4 As shown, a spring 18 is fixedly connected to one side of the inner cavity of the housing 10, a sliding plate 19 is fixedly connected to one side of the spring 18, a connecting rod 20 is fixedly connected to both ends of one side of the sliding plate 19, a cleaning plate 9 is fixedly connected to one side of the connecting rod 20 extending through to the outside of the housing 10, and a pull rod 8 is fixedly connected to both ends of the top of the cleaning plate 9.

[0035] Through the above technical solution, the pull rod 8 facilitates the movement of the cleaning plate 9, which in turn causes the connecting rod 20 to move. The movement of the connecting rod 20 then pulls the sliding plate 19 to move, which in turn causes the spring 18 to stretch, making it easier to remove the residue adsorbed on the surface of the cleaning brush 7, thereby improving the efficiency of the cleaning brush 7.

[0036] Example 3;

[0037] like Figure 1-4 As shown, a sloping plate 13 is fixedly connected to the right side of the bottom of the inner cavity of the working box 1. A liquid outlet 12 is opened at the center of the bottom of the inner cavity of the working box 1. A material outlet is opened at the bottom of the left side of the inner cavity of the working box 1. A through hole is opened on the surface of the cleaning plate 9, and the surface of the cleaning brush 7 is attached to the inner wall of the through hole. Slide grooves are opened on both sides of the inner cavity of the housing 10. Both sides of the sliding plate 19 are slidably connected to the inner cavity of the slide groove. Fixed columns 6 are fixedly connected to the bottom of the working box 1. Anti-slip pads are fixedly connected to the bottom of the fixed columns 6. Bearings are fixedly connected to both ends of the left side of the inner cavity of the working box 1. The left sides of the first extrusion roller 2 and the second extrusion roller 4 are rotatably connected to the inner cavity of the bearing.

[0038] Through the above technical solution, the residue adsorbed on the surface of the cleaning brush 7 can be effectively cleaned by using the outer wall of the through hole, and the sliding groove improves the sliding stability of the sliding plate 19.

[0039] The working principle of this utility model is as follows: First, the user places the collection container at the bottom of the working box 1, directly below the liquid outlet 12. Then, the user starts the motor 5 via an external controller. The motor 5 drives the rotating rod 14 to rotate, which in turn drives the first gear 15 and the first pressing roller 2 to rotate. The first gear 15 then drives the second gear 16 to rotate, which in turn drives the rotating rod 17 to rotate. The rotating rod 17 then drives the second pressing roller 4 to rotate. The second pressing roller 4 and the first pressing roller 2 rotate inwards relative to each other. Then, the user drops the plant into the inner cavity of the working box 1, where it lands inside the first pressing roller 2 and the second pressing roller 4. Because there is a certain gap between the inner sides of the first pressing roller 2 and the second pressing roller 4, the plant is compressed. During the rotation of the first and second extrusion rollers 4, the outer side contacts the cleaning brush 7. The cleaning brush 7 facilitates the cleaning of plant residues adsorbed on the surfaces of the first and second extrusion rollers 2 and 4, saving the time of the staff to stop the machine for cleaning, thereby improving the efficiency of the equipment. Through the gap between the inner sides of the first and second extrusion rollers 2 and 4, the extruded residues can be dropped off as the first and second extrusion rollers 2 and 4 rotate. At the same time, the extruded juice and solids fall onto the surface of the filter plate 11. The filter plate 11 facilitates the filtration of the extruded juice, which can play a role in solid-liquid separation. At the same time, the solids are discharged from the discharge port using the inclined surface of the filter plate 11, while the liquid flows to the bottom of the inner cavity of the working box 1 and is discharged into the collection container through the liquid outlet 12.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A device for extracting plant dye raw materials for textiles, comprising a working box (1), characterized in that: A box body (3) is fixedly connected to the top right side of the working box (1). A motor (5) is fixedly installed on the right side of the box body (3). A rotating rod (14) is fixedly connected to the left side of the motor (5). A first gear (15) is sleeved in the inner cavity of the box body (3) through one side of the rotating rod (14). A first extrusion roller (2) is fixedly connected to one side of the rotating rod (14). A second gear (16) meshes with one side of the first gear (15). A rotating rod (17) is sleeved in the inner cavity of the second gear (16). A second extrusion roller (4) is fixedly connected to one side of the rotating rod (17) through the inner cavity of the working box (1). A housing (10) is fixedly connected to the top of both sides of the inner cavity of the working box (1). A cleaning brush (7) is fixedly connected to the surface of the housing (10). A filter plate (11) is fixedly connected to the center of the right side of the inner cavity of the working box (1).

2. The textile plant dye raw material extraction equipment according to claim 1, characterized in that: An inclined plate (13) is fixedly connected to the right side of the bottom of the inner cavity of the working box (1). A liquid outlet (12) is opened at the center of the bottom of the inner cavity of the working box (1). A material outlet is opened at the bottom of the left side of the inner cavity of the working box (1).

3. The textile plant dye raw material extraction equipment according to claim 1, characterized in that: A spring (18) is fixedly connected to one side of the inner cavity of the housing (10), a sliding plate (19) is fixedly connected to one side of the spring (18), a connecting rod (20) is fixedly connected to both ends of one side of the sliding plate (19), a cleaning plate (9) is fixedly connected to one side of the connecting rod (20) extending through to the outside of the housing (10), and a pull rod (8) is fixedly connected to both ends of the top of the cleaning plate (9).

4. The textile plant dye raw material extraction equipment according to claim 3, characterized in that: The surface of the cleaning plate (9) has a through hole, and the surface of the cleaning brush (7) is attached to the inner wall of the through hole.

5. The textile plant dye raw material extraction equipment according to claim 3, characterized in that: The inner cavity of the housing (10) is provided with sliding grooves on both sides, and the two sides of the sliding plate (19) are slidably connected to the inner cavity of the sliding grooves.

6. The textile plant dye raw material extraction equipment according to claim 1, characterized in that: The bottom of the work box (1) is fixedly connected to four sides of a fixed column (6), and the bottom of the fixed column (6) is fixedly connected to an anti-slip pad.

7. The textile plant dye raw material extraction equipment according to claim 1, characterized in that: Bearings are fixedly connected to both ends of the left side of the inner cavity of the working box (1), and the left sides of the first extrusion roller (2) and the second extrusion roller (4) are rotatably connected to the inner cavity of the bearings.