Split type frame
By disassembling the chassis into a chassis assembly, a front suspension assembly, and a rear suspension assembly, and adopting a modular design, the problem of high transportation costs in existing technologies is solved, thereby reducing manufacturing and transportation costs.
Patent Information
- Application Number
- CN202423166182.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-20
AI Technical Summary
In existing technologies, the vehicle frame is welded together as a single piece, resulting in high transportation costs.
The chassis is divided into a chassis assembly, a front suspension assembly, and a rear suspension assembly, and adopts a modular design and assembly structure, with each module being manufactured and welded independently.
It reduced manufacturing and transportation costs and improved manufacturing and transportation efficiency.
Smart Images

Figure CN223533544U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of vehicle frame technology, and specifically refers to a split-type vehicle frame. Background Technology
[0002] Chinese utility model patent 2022207845600 discloses a vehicle frame structure, including a vehicle body and seats. The seats are mounted on the vehicle body and are at least two in number. A steering wheel is mounted on the vehicle body. The structure also includes handrails, which are T-shaped and made of metal, and are covered with soft rubber sleeves. The frame in this patent is integrally welded, resulting in a large overall size and high transportation costs. Summary of the Invention
[0003] The purpose of this invention is to provide a split-type vehicle frame that effectively reduces transportation costs.
[0004] The purpose of this utility model is achieved as follows:
[0005] A split frame includes:
[0006] The chassis assembly includes a left longitudinal beam and a right longitudinal beam, and a detachable longitudinal beam connector is provided between the left and right longitudinal beams.
[0007] A front suspension assembly is detachably fixed to the front end of the chassis assembly; the front suspension assembly includes a front rocker arm mounting bracket for mounting a front rocker arm assembly that connects to the front wheel;
[0008] The rear suspension assembly is detachably fixed to the rear end of the chassis assembly; the rear suspension assembly includes a rear support rod, and a rear frame for connecting to the rear wheel is connected below the rear support rod.
[0009] Furthermore, the front rocker arm mounting bracket has mounting slots on both sides, and the two mounting slots are provided with front rocker arm mounting seats that are detachably connected to the left longitudinal beam and the right longitudinal beam, respectively.
[0010] Furthermore, the front rocker arm mounting bracket includes a front shock absorber mounting plate and a rear shock absorber mounting plate, with a front rocker arm mounting plate and a rear rocker arm mounting plate respectively provided on the outside of the front shock absorber mounting plate and the rear shock absorber mounting plate; the front shock absorber mounting plate, the front shock absorber mounting plate, the front rocker arm mounting plate, and the rear rocker arm mounting plate are provided with bracket mounting slots on both sides, and the front rocker arm mounting seat is welded to the bracket mounting slots.
[0011] Furthermore, the front ends of the left and right longitudinal beams are tightened towards their respective inward sides, and mounting spaces for mounting the front wheels are formed on the outside of the left and right longitudinal beams.
[0012] Furthermore, the front suspension assembly also includes a front cross brace bracket, which includes a left crossbar support and a right crossbar support connected to the left longitudinal beam and the right longitudinal beam, respectively. A front crossbar support is connected between the left crossbar support and the right crossbar support, and the two ends of the front crossbar support are detachably connected to a left roof support column and a right roof support column, respectively.
[0013] Furthermore, the front suspension assembly also includes a brake pedal mounting bracket, which has a brake pedal mounting seat that is detachably fixed to the left and right supports of the crossbar.
[0014] Furthermore, a left chassis extension longitudinal beam and a right chassis extension longitudinal beam are respectively provided outside the left longitudinal beam and the right longitudinal beam, and a support connecting rod is detachably provided between the left chassis extension longitudinal beam and the right chassis extension longitudinal beam and the left support column and the right support column of the roof, respectively.
[0015] Furthermore, it also includes a rear seat frame having two rear seat mounting brackets respectively connected to the left and right longitudinal beams.
[0016] Furthermore, the rear support rod is provided with a left connecting C-column and a right connecting C-column on both sides, which are connected to the left support column and the right support column of the roof respectively. A roof connecting seat is provided between the left connecting C-column and the left support column of the roof, and between the right connecting C-column and the right support column of the roof.
[0017] Furthermore, the chassis assembly is detachably provided with several seat frames, including at least a middle seat frame and a driver's seat frame.
[0018] The outstanding and beneficial technical effects of this utility model compared to the prior art are:
[0019] This patent involves disassembling the vehicle frame into a chassis assembly, a front suspension assembly, and a rear suspension assembly. The assembled chassis assembly, front suspension assembly, and rear suspension assembly facilitate transportation and modular manufacturing. Each module can be independently designed and welded to achieve the most streamlined structure, effectively reducing manufacturing and transportation costs. Attached Figure Description
[0020] Figure 1 This is a structural diagram of the vehicle frame.
[0021] Figure 2 This is a schematic diagram showing the connection between the front suspension assembly, the rear suspension assembly, the left roof support column, and the right roof support column.
[0022] Figure 3 This is an assembly diagram of the front rocker arm mounting bracket.
[0023] Figure 4 This is a structural diagram of the front rocker arm mounting bracket.
[0024] Figure 5 This is a structural diagram of the front cross brace bracket and the brake pedal mounting bracket.
[0025] Figure 6 This is a structural diagram of the rear suspension assembly.
[0026] Figure 7 This is a structural diagram of the rear frame in the rear suspension assembly.
[0027] The meaning of the labels in the diagram:
[0028] 1. Chassis assembly; 11. Left longitudinal beam; 12. Right longitudinal beam; 13. Left chassis extension longitudinal beam; 14. Right chassis extension longitudinal beam; 15. Support link; 16. Longitudinal beam connector; 17. Center seat frame; 18. Driver's seat frame;
[0029] 2. Front suspension assembly; 21. Front rocker arm mounting bracket; 211. Front shock absorber mounting plate; 212. Rear shock absorber mounting plate; 213. Front rocker arm mounting plate; 214. Rear rocker arm mounting plate; 215. Rocker arm mounting part; 216. Shock absorber mounting part; 217. Bracket mounting slot; 218. Front rocker arm mounting seat; 219. Front windshield bracket;
[0030] 22. Front cross brace bracket; 221. Left support of crossbar; 222. Right support of crossbar; 223. Front cross brace; 2231. Crossbar support seat; 224. Left support column of ceiling; 225. Right support column of ceiling; 226. Ceiling connector;
[0031] 23. Brake pedal mounting bracket; 231. Brake pedal mounting seat;
[0032] 3. Rear suspension assembly; 31. Rear support rod; 32. Rear frame; 33. Rear seat frame; 331. Rear seat mounting bracket; 34. Left C-pillar connection; 35. Right C-pillar connection;
[0033] 4. Front wheel; 5. Rear wheel; 6. Swing arm; 7. Front shock absorber; 8. Rear shock absorber; Detailed Implementation
[0034] The present invention will be further described below with reference to specific embodiments:
[0035] A split-type vehicle frame includes a chassis assembly 1, a front suspension assembly 2, and a rear suspension assembly 3. The chassis assembly 1 is used to mount a floor plate, on which a driver's seat, a middle seat, and a rear seat can be mounted for users to sit on. The front suspension assembly 2 is used to mount a front swingarm assembly, which connects the front wheel 4 and a steering wheel for driving the front wheel 4. The rear suspension assembly 3 is used to mount the rear wheel 5.
[0036] like Figure 1 , 2 As shown in this patent, the chassis assembly 1 includes a left longitudinal beam 11 and a right longitudinal beam 12, with a longitudinal beam connector 16 between them. The chassis assembly 1 is used to mount a base plate. The left longitudinal beam 11 and the right longitudinal beam 12 have square cross-sections and can be made of aluminum or steel. The longitudinal beam connector 16 has U-shaped connecting seats at both ends, which are fastened to the left and right longitudinal beams 11 and 12 to achieve a detachable connection. After the longitudinal beam connector 16 is installed, the left and right longitudinal beams 11 and 12 are connected as a whole, and a base plate can be mounted on the left and right longitudinal beams 11 and 12 to support the seats or various other components in the vehicle. The chassis assembly 1 can also be used to install some seat frames, on which panels and cushions can be set for people to sit. The seat frames include at least a middle seat frame 17 and a driver's seat frame 18. In this patent, the middle seat frame 17 and the driver's seat frame 18 are seat-shaped brackets obtained by splicing together several rods and are directly fixed to the longitudinal beam connector 16 by fasteners. The above seat frame structure realizes the modular production of the seat part, thereby accelerating the manufacturing efficiency and transportation efficiency.
[0037] The front ends of the left longitudinal beam 11 and the right longitudinal beam 12 are provided with the front suspension assembly 2. The front suspension assembly 2 includes a front rocker arm mounting bracket 21, which is used to mount the front rocker arm assembly. Figure 2 , 3 As shown in this patent, the front ends of the left longitudinal beam 11 and the right longitudinal beam 12 are tightened towards the inside of each other, and a horizontally placed front bumper bracket 219 is detachable at its end. The front bumper bracket 219 is used to install the bumper.
[0038] The front rocker arm mounting bracket 21 includes a front shock absorber mounting front plate 211 and a front shock absorber mounting rear plate 212. A front rocker arm mounting front plate 213 and a front rocker arm mounting rear plate 214 are respectively provided outside the front shock absorber mounting front plate 211 and the front shock absorber mounting rear plate 212. The height of the front rocker arm mounting front plate 213 and the front rocker arm mounting rear plate 214 is slightly lower than that of the front shock absorber mounting front plate 211 and the front shock absorber mounting rear plate 212. Bracket mounting slots 217 are provided on the left and right sides of the front shock absorber mounting front plate 211, the front shock absorber mounting rear plate 212, the front rocker arm mounting front plate 213, and the front rocker arm mounting rear plate 214. The bracket mounting slots 217 are square. Figure 3 , 4As shown, square front rocker arm mounting seats 218 are provided in the bracket mounting slots 217 on both sides of the front shock absorber mounting front plate 211, the front shock absorber mounting rear plate 212, the front rocker arm mounting front plate 213, and the front rocker arm mounting rear plate 214. In this embodiment, the two front rocker arm mounting seats 218 are welded together with the front shock absorber mounting front plate 211, the front shock absorber mounting rear plate 212, the front rocker arm mounting front plate 213, and the front rocker arm mounting rear plate 214, respectively. The cross-section of the front rocker arm mounting seat 218 is U-shaped and is fastened to the corresponding left longitudinal beam 11 and right longitudinal beam 12. Fasteners are provided on the front rocker arm mounting seat 218 to fix it to the left longitudinal beam 11 or the right longitudinal beam 12, thereby fixing the front shock absorber mounting front plate 211, the front shock absorber mounting rear plate 212, the front rocker arm mounting front plate 213, and the front rocker arm mounting rear plate 214 between the left longitudinal beam 11 and the right longitudinal beam 12.
[0039] A rocker arm mounting portion 215 is formed between the front shock absorber mounting plate 211 and the front rocker arm mounting plate 213, and between the front shock absorber mounting rear plate 212 and the front rocker arm mounting rear plate 214. A shock absorber mounting portion 216 is formed between the front shock absorber mounting plate 211 and the front shock absorber mounting rear plate 212. Figure 3 , 4 As shown, the shock absorber mounting portion 216 and the rocker arm mounting portion 215 are actually hollow parts, which can be formed between the adjacent panels. Two rocker arm mounting portions 215 are formed vertically between the front shock absorber mounting front plate 211 and the front rocker arm mounting front plate 213, and between the front shock absorber mounting rear plate 212 and the front rocker arm mounting rear plate 214, respectively. The front rocker arm assembly includes a Y-shaped rocker arm, with two rocker arms 6 connected vertically to each front wheel 4. One end of the rocker arm 6 is located in the front and rear rocker arm mounting portions 215 and is connected by a rotating shaft, while the other end of the rocker arm is connected to the front wheel 4. The front rocker arm assembly also includes a front shock absorber 7, which is connected in the shock absorber mounting portion 216, and the other end is connected to the rocker arm. Similarly, the other front wheel 4 is also connected through the same structure.
[0040] In summary, the front rocker arm mounting bracket 21 in this patent is connected to the front end of the chassis assembly 1 in a modular manner. The front rocker arm mounting bracket 21 can be disassembled separately during transportation, and its modular manufacturing effectively reduces manufacturing and transportation costs. Furthermore, the front ends of the left longitudinal beam 11 and right longitudinal beam 12 are well-convex towards each other, leaving space for the front wheel 4, making the entire front suspension assembly 2 more compact.
[0041] Furthermore, the front suspension assembly 2 also includes a front cross brace bracket 22, which supports the vehicle's roof and front end shell. Specifically, the front cross brace bracket 22 includes a left crossbar support 221 and a right crossbar support 222 connected to the left longitudinal beam 11 and the right longitudinal beam 12, respectively. A front crossbar support 223 connects the left crossbar support 221 and the right crossbar support 222, and the two ends of the front crossbar support 223 are connected to a left roof support column 224 and a right roof support column 225, respectively. Figure 5 As shown, the left support 221 of the crossbar includes two columns fixed to the left longitudinal beam 11, one in front and one behind. These columns are offset outwards, extending to the same level as the wheel. A crossbar support seat 2231 is welded to the top of each column. Similarly, the right support 222 consists of two columns fixed to the right longitudinal beam 12, each also bearing the crossbar support seat 2231. The front crossbar support 223 is fixed to the two crossbar support seats 2231 and connected to them using fasteners. The two ends of the front crossbar support 223 are respectively connected to the left support column 224 and the right support column 225 of the roof, as shown... Figure 2 , 5 As shown, the left support column 224 and the right support column 225 of the roof are fixed to the left and right ends of the front cross brace 223 by an angle iron piece, which extends to the rear side of the vehicle.
[0042] Furthermore, the front suspension assembly 2 also includes a brake pedal mounting bracket 23, which has a brake pedal mounting seat 231 for fixing to the left support 221 and the right support 222 of the crossbar. Figure 5 As shown, the brake pedal mounting bracket 23 is a grid-like frame formed by welding together several rods. On both sides of the brake pedal mounting bracket 23 are brake pedal mounting seats 231 with a "U"-shaped cross-section. The brake pedal mounting seats 231 are fastened to the columns in the left support 221 and right support 222 of the two crossbars, thereby achieving fixation. The brake pedal mounting bracket 23 is used to mount the brake pedal, and its grid-like structure allows the steering wheel to pass through into the driver's cab.
[0043] The left longitudinal beam 11 and the right longitudinal beam 12 are respectively provided with a left chassis extension longitudinal beam 13 and a right chassis extension longitudinal beam 14. Supporting connecting rods 15 are provided between the left chassis extension longitudinal beam 13 and the right chassis extension longitudinal beam 14 and the left support column 224 and the right support column 225 of the roof, respectively. Figure 2As shown, the left chassis extension longitudinal beam 13 and the right chassis extension longitudinal beam 14 are located outside the left longitudinal beam 11 and the right longitudinal beam 12, and are U-shaped to widen the entire chassis assembly 1. In order to increase the stability of the vehicle, this patent provides the support link 15. The two ends of the support link 15 can be fixed between the left chassis extension longitudinal beam 13 and the right chassis extension longitudinal beam 14 and the left roof support column 224 and the right roof support column 225 by fasteners.
[0044] like Figure 6 , 7 As shown, the rear ends of the left longitudinal beam 11 and the right longitudinal beam 12 are offset upwards, forming a space below them for mounting the rear wheel 5. A rear suspension assembly 3 is provided on the rear ends of the left longitudinal beam 11 and the right longitudinal beam 12. The rear suspension assembly 3 includes a rear support rod 31, and a rear frame 32 for connecting to the rear wheel 5 is connected below the rear support rod 31. Two "U"-shaped mounting seats are provided at the left and right ends of the rear support rod 31, which fix the left and right ends of the rear support rod 31 to the left and right longitudinal beams 11 and 12. The rear frame 32 consists of several rods fixed below the rear support rod 31, extending downwards to connect to the wheel. Specifically, a rear shock absorber 8 is connected to the rear ends of the left longitudinal beam 11 and the right longitudinal beam 12. The lower end of the rear shock absorber 8 is connected to the rear frame 32 and the rear rotating rod connecting the rear wheel 5, thus connecting the rear shock absorber 8 and the rear wheel 5 through the rear frame 32.
[0045] Furthermore, it also includes a rear seat frame 33, which has two rear seat mounting brackets 331 respectively connected to the left longitudinal beam 11 and the right longitudinal beam 12. Figure 7 As shown, the rear seat frame 33 is specifically a bracket assembled into a seat shape by connecting rods. A U-shaped rear seat fixing seat 331 is provided at its lower end, through which the rear seat frame 33 is fixed to the left longitudinal beam 11 and the right longitudinal beam 12. The rear seat frame 33 is used to mount the rear seat.
[0046] Furthermore, the rear seat frame 33 has a left connecting C-pillar 34 and a right connecting C-pillar 35 on both sides, which are connected to the left roof support column 224 and the right roof support column 225, respectively. Figure 6 , 7 As shown, connecting joints are welded to the left and right ends of the rear support rod 31. The connecting joints connect the two upward-extending left connecting C-pillar 34 and right connecting C-pillar 35. The left connecting C-pillar 34 and right connecting C-pillar 35, the left roof support column 224 and the right roof support column 225, and the roof connecting seat 226 with a "U" shaped cross section to form a complete roof shape, which is used to install the roof to close the vehicle.
[0047] In summary, this patent utilizes a modular design by disassembling the vehicle frame into a chassis assembly 1, a front suspension assembly 2, and a rear suspension assembly 3. This modular design facilitates transportation and manufacturing, effectively reducing manufacturing and transportation costs.
[0048] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of protection of the present utility model. Therefore, all equivalent changes made to the structure, shape, and principle of the present utility model should be covered within the scope of protection of the present utility model.
[0049] It should be understood that the structures, proportions, sizes, etc., depicted in the accompanying drawings are merely for illustrative purposes to aid those skilled in the art and are not intended to limit the scope of this invention. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, without affecting the effectiveness and purpose of this invention, should still fall within the scope of the disclosed technical content. Furthermore, the terms "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and not intended to limit the scope of this invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of this invention.
[0050] It should also be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on the other component or may be connected to an intermediary component. When a component is referred to as being "connected to" another component, it can be directly connected to the other component or indirectly connected to the other component through an intermediary component.
[0051] Furthermore, the use of terms such as "first" and "second" in this application is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed in this application.
Claims
1. A split-type frame, characterized in that, include: The chassis assembly (1) includes a left longitudinal beam (11) and a right longitudinal beam (12), and a longitudinal beam connector (16) is detachably provided between the left longitudinal beam (11) and the right longitudinal beam (12); The front suspension assembly (2) is detachably fixed to the front end of the chassis assembly (1); the front suspension assembly (2) includes a front rocker arm mounting bracket (21) for mounting a front rocker arm assembly that connects to the front wheel (4); The rear suspension assembly (3) is detachably fixed to the rear end of the chassis assembly (1); the rear suspension assembly (3) includes a rear support rod (31), and a rear frame (32) for connecting to the rear wheel (5) is connected to the rear support rod (31).
2. A split-type frame according to claim 1, characterized in that: The front rocker arm mounting bracket (21) has mounting slots (217) on both sides, and the two mounting slots (217) are provided with front rocker arm mounting seats (218) that are detachably connected to the left longitudinal beam (11) and the right longitudinal beam (12), respectively.
3. A split-type frame according to claim 2, characterized in that: The front rocker arm mounting bracket (21) includes a front shock absorber mounting front plate (211) and a front shock absorber mounting rear plate (212). A front rocker arm mounting front plate (213) and a front rocker arm mounting rear plate (214) are respectively provided outside the front shock absorber mounting front plate (211) and the front shock absorber mounting rear plate (212). The bracket mounting groove (217) is opened on both sides of the front shock absorber mounting front plate (211), the front shock absorber mounting rear plate (212), the front rocker arm mounting front plate (213), and the front rocker arm mounting rear plate (214). The front rocker arm mounting seat (218) is welded to the bracket mounting groove (217).
4. A split-type frame according to claim 2 or 3, characterized in that: The front ends of the left longitudinal beam (11) and the right longitudinal beam (12) are tightened towards each other, and an installation space for mounting the front wheel (4) is formed on the outside of the left longitudinal beam (11) and the right longitudinal beam (12).
5. A split-type frame according to claim 1, characterized in that: The front suspension assembly (2) also includes a front cross brace bracket (22), which includes a left crossbar support (221) and a right crossbar support (222) connected to the left longitudinal beam (11) and the right longitudinal beam (12) respectively. A front crossbar support rod (223) is connected between the left crossbar support rod (221) and the right crossbar support rod (222). The two ends of the front crossbar support rod (223) are detachably connected to the left roof support column (224) and the right roof support column (225) respectively.
6. A split-type frame according to claim 5, characterized in that: The front suspension assembly (2) also includes a brake pedal mounting bracket (23), which has a brake pedal mounting seat (231) that is detachably fixed to the left support (221) and the right support (222) of the crossbar.
7. A split-type frame according to claim 5, characterized in that: The left longitudinal beam (11) and the right longitudinal beam (12) are respectively provided with a left chassis extension longitudinal beam (13) and a right chassis extension longitudinal beam (14). The left chassis extension longitudinal beam (13) and the right chassis extension longitudinal beam (14) are respectively provided with a detachable support link (15) between them and the left support column (224) and the right support column (225) of the roof.
8. A split-type frame according to claim 5, characterized in that: It also includes a rear seat frame (33), which has two rear seat mounting brackets (331) respectively connected to the left longitudinal beam (11) and the right longitudinal beam (12).
9. A split-type frame according to claim 8, characterized in that: The rear support rod (31) has a left connecting C-column (34) and a right connecting C-column (35) on both sides, which are connected to the left support column (224) and the right support column (225) of the ceiling. A ceiling connecting seat (226) is provided between the left connecting C-column (34) and the left support column (224) of the ceiling, and between the right connecting C-column (35) and the right support column (225) of the ceiling.
10. A split-type frame according to claim 1, characterized in that: The chassis assembly (1) is detachably provided with several seat frames, including at least a middle seat frame (17) and a driver's seat frame (18).