Powder packaging and sorting device

Abstract

The utility model relates to the technical field of packaging machines, in particular to a powder packaging and sorting device which is internally provided with a feeding component, a packaging component, a sorting component and a control box, the feeding component is located on one side of the control box, the packaging component is located at the top end of the control box, and the sorting component is located on the other side of the control box. The sorting component comprises a conveying assembly, a weighing assembly and a sorting assembly. The discharging end of the feeding component is connected with the feeding end of the packaging component, the discharging end of the packaging component is connected with one end of the conveying component, the other end of the conveying component is connected with the sorting component, the weighing component is installed on the conveying component, the control box is in communication connection with the weighing component, and the control box is electrically connected with the sorting component. Materials enter the packaging component from the feeding component to be packaged into a plurality of bags of finished products, then the finished products reach the sorting component through the conveying component, meanwhile, the control box judges whether the finished products are qualified or not according to weight data of the finished products obtained by the weighing component, and qualified products and unqualified products are separated through the sorting component.

Description

Technical Field

[0001] This utility model relates to the field of packaging machine technology, and in particular to a powder packaging and sorting device. Background Technology

[0002] Milk peptides are hydrolyzed products of milk protein, produced through specific enzymatic or hydrolytic processes that break down milk protein into smaller peptide fragments. Due to their smaller molecular weight, milk peptides are more easily digested and absorbed by the human body compared to intact milk protein. They provide the body with abundant amino acids and meet its protein requirements. However, with advancements in biotechnology, precise enzymatic hydrolysis using specific enzyme preparations can improve the yield and purity of milk peptides. As a bioactive substance, the stability of milk peptides is susceptible to environmental factors; in high humidity environments, they may absorb moisture and clump, affecting their quality and activity. Therefore, to facilitate the transportation and use of milk peptides, powder packaging machines are used to encapsulate them into small packets.

[0003] Powder packaging machines are a general term for packaging equipment used to package powder products. Powder products come in many varieties and can be found in various industries such as chemicals, food, and agricultural products. They include products such as milk powder, starch, pesticides, veterinary drugs, premixes, additives, seasonings, feed, and enzyme preparations. Powder packaging machines are suitable for small-bag packaging in pharmaceuticals, food, chemicals, and pesticides. They are suitable for manufacturers that produce powdered medicines, sugar, coffee, fruit juice, tea, monosodium glutamate, salt, seeds, desiccants, and other powdered products. However, most existing powder packaging machines have low levels of automation, inaccurate feeding, and low working efficiency.

[0004] To address the aforementioned technical problems, the technical solution disclosed in the Chinese Utility Model Patent Application No. CN201520335887.X is a powder packaging machine. It mainly comprises a feeding hopper, a feeding mechanism, a metering device, a transmission mechanism, a frame housing, a worktable, and a pneumatic device. The feeding mechanism is located below the feeding hopper and is situated in the upper right corner of the frame housing. A metering device is mounted on the feeding mechanism. A transmission mechanism is located on the left side of the frame housing, to the left of the metering device. A worktable is located below the feeding mechanism on the right side of the frame housing. The pneumatic device is located in the lower left corner of the frame housing. This utility model can quickly and automatically package the products produced by the powder packaging machine, saving manpower; it can achieve fully automated metering, filling, and horizontal sealing, resulting in high efficiency; and it employs photoelectric sensors and a PLC control system, ensuring a stable and accurate production process.

[0005] However, the above-mentioned existing technology has the following technical problems: after the powder packaging machine puts the material into bags, the weight of each bag is different, and each bag of product needs to be weighed manually. Then, the unqualified products are picked out, which is time-consuming, labor-intensive and has low work efficiency. Utility Model Content

[0006] In view of this, it is necessary to provide a powder packaging sorting device that can separate unqualified products from qualified products without manual operation, thereby improving work efficiency.

[0007] This utility model provides a powder packaging and sorting device, including a feeding component, a packaging component, a sorting component, and a control box. The feeding component is located on one side of the control box, the packaging component is located at the top of the control box, and the sorting component is located on the other side of the control box. The sorting component includes a transport component, a weighing component, and a sorting component. The discharge end of the feeding component is connected to the feeding end of the packaging component, the discharge end of the packaging component is connected to one end of the transport component, the other end of the transport component is connected to the sorting component, the weighing component is mounted on the transport component, the control box is communicatively connected to the weighing component, and the control box is electrically connected to the sorting component. The feeding component is used to input material into the packaging component, the packaging component is used to package the material into a finished product, the transport component is used to transport the finished product from the packaging component to the sorting component, the weighing component is used to acquire the weight data of each finished product on the transport component and upload it to the control box, and the control box is used to control the sorting component to sort the finished products according to the uploaded data.

[0008] Preferably, the transport component includes a shipping plate and a conveyor belt. One end of the shipping plate is connected to the discharge end of the packaging component. The inlet end of the conveyor belt is located below the other end of the shipping plate, and the discharge end is located above the inlet end of the sorting component. The shipping plate is used to feed the finished product into the conveyor belt, and the conveyor belt is used to feed the finished product into the sorting component.

[0009] Preferably, the conveyor belt is uniformly provided with a plurality of scrapers to scrape and transport the finished products conveyed from the shipping plate to the conveyor belt to the sorting component.

[0010] Preferably, the weighing component is fixedly installed at the feed end of the conveyor belt and located below the discharge plate. The weighing component is communicatively connected to the control box and is used to collect the weight data of the finished products conveyed from the discharge plate to the weighing component and upload the data to the control box.

[0011] Preferably, the sorting assembly includes a first sorting box, a second sorting box, a sorting frame, a sorting motor, and a sorting plate. One side of the first sorting box is fixedly connected to one side of the second sorting box. The sorting frame is fixedly disposed above the connection between the first and second sorting boxes. The sorting frame has a sorting groove. The fixed end of the sorting motor is installed on the outer edge of the sorting frame, and the driving end extends into the sorting groove. The sorting motor is electrically connected to the control box. The sorting plate is disposed in the sorting groove. The sorting motor is drivenly connected to the sorting plate to drive the sorting plate to rotate and tilt to both sides in the sorting groove, conveying the finished product to the first or second sorting box.

[0012] Preferably, the feeding component includes a feeding rack, a feeding funnel, a feeding pipe, a first adjusting component, and a second adjusting component. The feeding rack is fixedly installed on one side of the control box. The feeding funnel is installed in the feeding rack. The bottom end of the feeding funnel is connected to one end of the feeding pipe, and the other end of the feeding pipe is connected to the packaging component. The first adjusting component is installed at the top of the feeding rack, and the second adjusting component is installed at the top of the funnel. The feeding funnel is used to input materials, and the first adjusting component and the second adjusting component are used to fix the material container.

[0013] Preferably, the outer edge of the feed funnel is also equipped with a vibrating element to make the material in the feed funnel more uniform through vibration.

[0014] Preferably, the first adjustment assembly consists of four identical first adjustment components evenly installed on the top surface of the feed rack. Each first adjustment component includes a first adjustment rod and a first adjustment plate. The first adjustment rod is threaded to be installed on the feed rack via a threaded connection. The adjustment plate is fixed to the end of the adjustment rod facing the inside of the feed rack so that the position of the first adjustment plate can be adjusted by rotating the first adjustment rod.

[0015] Preferably, the second adjustment assembly consists of four identical second adjustment components evenly installed at the top of the feed hopper. Each second adjustment component includes a second adjustment rod and a second adjustment plate. One end of the second adjustment rod passes through the feed rack and the top of the feed hopper in sequence and is fixedly connected to the second adjustment plate. The second adjustment rod is threaded so that it can be installed on the feed rack and the feed hopper by means of threaded connection, thereby adjusting the position of the second adjustment plate by rotating the second adjustment rod.

[0016] Preferably, the packaging component includes a discharging component, a bagging component, a sealing component, and a bagging component. The discharging component is installed on the top surface of the control box. The bagging component, sealing component, and bagging component are installed sequentially from high to low on the side of the control box without the feeding rack. The inlet end of the discharging component is connected to the end of the feeding pipe that is not connected to the feeding funnel, and the outlet end is located directly above the bagging component. The bagging component is used to fill the material into the packaging film, the sealing component is used to seal the packaging film, and the bagging component is used to divide the sealed packaging film into several bags of finished products.

[0017] The aforementioned powder packaging and sorting device includes a feeding component, a packaging component, a sorting component, and a control box. The feeding component is located on one side of the control box, the packaging component is located at the top of the control box, and the sorting component is located on the other side of the control box. The sorting component includes a transport component, a weighing component, and a sorting component. The discharge end of the feeding component is connected to the feeding end of the packaging component, the discharge end of the packaging component is connected to one end of the transport component, the other end of the transport component is connected to the sorting component, the weighing component is installed on the transport component, the control box is communicatively connected to the weighing component, and the control box is electrically connected to the sorting component. In this way, the material is transported to the packaging component through the feeding component, the packaging component packages the material into several bags of finished products, the transport component transports the finished products to the sorting component, the weighing component detects the weight of each finished product on the transport component and uploads the weight data to the control box, the control box determines whether the product is qualified based on the uploaded weight data, and then controls the sorting component to separate qualified products from unqualified products based on the determination result. Attached Figure Description

[0018] Figure 1 This is a top-down view of the powder packaging and sorting device of this application.

[0019] Figure 2 This is a top-down view of the sorting component of this application.

[0020] Figure 3 This is a top-down view of the sorting component of this application.

[0021] Figure 4 This is a top-down view of the feed component of this application.

[0022] Figure 5 This is a top-down view of the packaging component of this application.

[0023] In the diagram: Powder packaging and sorting device 10, feeding component 20, feeding rack 21, feeding funnel 22, feeding pipe 23, vibrating component 24, first adjustment component 25, first adjustment component 251, first adjustment rod 2511, first adjustment plate 2512, second adjustment component 26, second adjustment component 261, second adjustment rod 2611, second adjustment plate 2612, packaging component 30, discharging component 31, bagging component 32, sealing component 33, bagging component 34, sorting component 40, transport component 41, discharging plate 411, conveyor belt 412, scraper 413, transport frame 414, sorting component 42, first sorting box 421, second sorting box 422, sorting rack 423, sorting motor 424, sorting plate 425, sorting trough 426, weighing component 43, control box 50. Detailed Implementation

[0024] The technical solutions and effects of the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings.

[0025] Please refer to Figure 1 This utility model provides a powder packaging and sorting device 10, including a feeding component 20, a packaging component 30, a sorting component 40, and a control box 50. The feeding component 20 is located on one side of the control box 50, the packaging component 30 is located at the top of the control box 50, and the sorting component 40 is located on the other side of the control box 50. The sorting component 40 includes a transport component 41, a weighing component 43, and a sorting component 42. The discharge end of the feeding component 20 is connected to the feed end of the packaging component 30, the discharge end of the packaging component 30 is connected to one end of the transport component 41, and the other end of the transport component 41 is connected to the sorting component 42. The weighing component 43 is installed on the transport component 41. The control box... The control box 50 and the weighing component 43 are communicatively connected, and the sorting component 42 is electrically connected. The feeding component 20 is used to input materials into the packaging component 30, the packaging component 30 is used to package the materials into finished products, the transport component 41 is used to transport the finished products from the packaging component 30 to the sorting component 42, the weighing component 43 is used to obtain the weight data of each finished product on the transport component 41 and upload it to the control box 50, and the control box 50 is used to control the sorting component 42 to sort the finished products according to the uploaded data. In this way, the control box 50 judges whether the product is qualified according to the weight data uploaded by the weighing component 43, and then controls the sorting component 42 to separate qualified products from unqualified products according to the judgment result.

[0026] Please refer to Figure 2Furthermore, the transport component 41 includes a discharge plate 411 and a conveyor belt 412. One end of the discharge plate 411 is connected to the discharge end of the packaging component 30. The inlet end of the conveyor belt 412 is located below the other end of the discharge plate 411, and the discharge end is located above the inlet end of the sorting component 42. The discharge plate 411 is used to feed the finished product into the conveyor belt 412, and the conveyor belt 412 is used to feed the finished product into the sorting component 42.

[0027] Furthermore, a plurality of scrapers 413 are evenly provided on the conveyor belt 412 to scrape and transport the finished products conveyed from the shipping plate 411 to the conveyor belt 412 to the sorting component 42.

[0028] Furthermore, the weighing component 43 is fixedly installed at the feed end of the conveyor belt 412 and located below the discharge plate 411. The weighing component 43 is communicatively connected to the control box 50 and is used to collect the weight data of the finished products conveyed from the discharge plate 411 to the weighing component 43, and upload this data to the control box 50.

[0029] Please refer to Figures 2 to 3 Furthermore, the sorting assembly 42 includes a first sorting box 421, a second sorting box 422, a sorting frame 423, a sorting motor 424, and a sorting plate 425. One side of the first sorting box 421 is fixedly connected to one side of the second sorting box 422. The sorting frame 423 is fixedly disposed above the connection between the first sorting box 421 and the second sorting box 422. A sorting groove 426 is formed on the sorting frame 423. The fixed end of the sorting motor 424 is installed on the outer edge of the sorting frame 423, and the driving end extends into the sorting groove 426. The sorting motor 424 is electrically connected to the control box 50. The sorting plate 425 is disposed in the sorting groove 426. The sorting motor 424 is connected to the sorting plate 425 to drive the sorting plate 425 to rotate and tilt to both sides in the sorting trough 426, so as to transport the finished product to the first sorting box 421 or the second sorting box 422. Thus, when the control box 50 determines that the finished product is qualified, it drives the sorting motor 424 to rotate the sorting plate 425, so that the sorting plate 425 tilts towards the first sorting box 421, thereby sending the qualified product into the first sorting box 421. When the control box 50 determines that the finished product is unqualified, it drives the sorting motor 424 to rotate the sorting plate 425, so that the sorting plate 425 tilts towards the second sorting box 422, thereby sending the unqualified product into the second sorting box 422.

[0030] Please refer to Figure 4Furthermore, the feeding component 20 includes a feeding rack 21, a feeding funnel 22, a feeding pipe 23, a first adjusting component 25, and a second adjusting component 26. The feeding rack 21 is fixedly installed on one side of the control box 50. The feeding funnel 22 is installed in the feeding rack 21. The bottom end of the feeding funnel 22 is connected to one end of the feeding pipe 23, and the other end of the feeding pipe 23 is connected to the packaging component 30. The first adjusting component 25 is installed at the top of the feeding rack 21, and the second adjusting component 26 is installed at the top of the funnel. The feeding funnel 22 is used to input materials, and the first adjusting component 25 and the second adjusting component 26 are used to fix the material container.

[0031] Furthermore, the outer edge of the feed hopper 22 is also equipped with a vibrating element 24 to make the material in the feed hopper 22 more uniform through vibration, thereby making the feeding speed more stable, and can also disperse the accumulated material through vibration to prevent the feed hopper 22 from clogging.

[0032] Furthermore, the first adjustment assembly 25 consists of four identical first adjustment components 251 evenly installed on the top surface of the feed rack 21. Each first adjustment component 251 includes a first adjustment rod 2511 and a first adjustment plate 2512. The first adjustment rod 2511 is threaded to be installed on the feed rack 21 by means of threaded connection. The adjustment plate is fixed to the end of the adjustment rod facing the inside of the feed rack 21 so that the position of the first adjustment plate 2512 can be adjusted by rotating the first adjustment rod 2511.

[0033] Furthermore, the second adjustment assembly 26 consists of four identical second adjustment members 261 evenly installed at the top of the feed hopper 22. Each second adjustment member 261 includes a second adjustment rod 2611 and a second adjustment plate 2612. One end of the second adjustment rod 2611 passes through the feed rack 21 and the top of the feed hopper 22 in sequence, and is fixedly connected to the second adjustment plate 2612. The second adjustment rod 2611 is threaded so that it can be installed on the feed rack 21 and the feed hopper 22 by means of threaded connection, thereby adjusting the position of the second adjustment plate 2612 by rotating the second adjustment rod 2611.

[0034] In this embodiment, the outlet of the material container is first placed into the feed funnel 22. Then, each of the second adjusting rods 2611 is rotated so that each of the second adjusting plates 2612 clamps the lower end of the material container. After that, each of the first adjusting rods 2511 is rotated so that each of the first adjusting plates 2512 clamps the top end of the material container, thereby fixing the material container on the feed funnel 22 and preventing the material container from loosening during the feeding process, which would cause the feeding to be interrupted.

[0035] Please refer to Figure 5Furthermore, the packaging component 30 includes a discharging component 31, a bagging component 32, a sealing component 33, and a bagging component 34. The discharging component 31 is installed on the top surface of the control box 50. The bagging component 32, the sealing component 33, and the bagging component 34 are installed sequentially from high to low on the side of the control box 50 where the feeding rack 21 is not installed. The inlet end of the discharging component 31 is connected to the end of the feeding pipe 23 that is not connected to the feeding funnel 22, and the discharging end is located directly above the bagging component 32. The bagging component 32 is used to fill the material into the packaging film, the sealing component 33 is used to seal the packaging film, and the bagging component 34 is used to divide the sealed packaging film into several bags of finished products.

[0036] Example 1: Usage of the powder packaging and sorting device 10

[0037] (1) Set the weight range of qualified products in control box 50 according to the packaging materials;

[0038] (2) Install the material container onto the feed hopper 22, and fix the material container onto the feed rack 21 by the first adjustment component 25 and the second adjustment component 26;

[0039] (3) Start the powder packaging and sorting device 10;

[0040] (4) The material enters the discharge assembly 31 along the feed hopper 22 and feed pipe 23, and falls from the discharge end of the discharge assembly 31;

[0041] (5) The bagging component fills the material into the packaging film; the sealing component 33 seals the packaging film into several small bags; the bag separating component 34 separates each small bag into finished products;

[0042] (6) Each finished product falls along the shipping plate 411 onto each transport frame 414 of the conveyor belt 412. At the same time, the weighing component 43 collects the weight data of the finished products in each transport frame 414 and uploads it to the control box 50.

[0043] (7) The control box 50 determines whether each finished product is qualified according to the pre-set qualified product weight range. If the weight is within the qualified product range, it is a qualified product; if the weight is outside the qualified product range, it is an unqualified product.

[0044] (8) When qualified products are transported to the sorting plate 425, the control box 50 controls the sorting motor 424 to rotate, so that the sorting plate 425 tilts towards the first sorting box 421, so that qualified products fall into the first sorting box 421; when unqualified products are transported to the sorting plate 425, the control box 50 controls the sorting motor 424 to rotate, so that the sorting plate 425 tilts towards the second sorting box 422, so that unqualified products fall into the second sorting box 422.

[0045] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A powder packaging and sorting device, characterized in that, The system includes a feeding component, a packaging component, a sorting component, and a control box. The feeding component is located on one side of the control box, the packaging component is located at the top of the control box, and the sorting component is located on the other side of the control box. The sorting component includes a transport component, a weighing component, and a sorting component. The discharge end of the feeding component is connected to the feeding end of the packaging component, the discharge end of the packaging component is connected to one end of the transport component, the other end of the transport component is connected to the sorting component, the weighing component is mounted on the transport component, the control box is communicatively connected to the weighing component, and the control box is electrically connected to the sorting component. The feeding component is used to input materials into the packaging component, the packaging component is used to package the materials into finished products, the transport component is used to transport the finished products from the packaging component to the sorting component, the weighing component is used to acquire the weight data of each finished product on the transport component and upload it to the control box, and the control box is used to control the sorting component to sort the finished products based on the uploaded data.

2. The powder packaging and sorting device as described in claim 1, characterized in that, The transport component includes a shipping plate and a conveyor belt. One end of the shipping plate is connected to the discharge end of the packaging component. The inlet end of the conveyor belt is located below the other end of the shipping plate, and the discharge end is located above the inlet end of the sorting component. The shipping plate is used to feed the finished product into the conveyor belt, and the conveyor belt is used to feed the finished product into the sorting component.

3. The powder packaging and sorting device as described in claim 2, characterized in that, The conveyor belt is evenly equipped with several scrapers to scrape and transport the finished products from the shipment plate to the sorting unit.

4. The powder packaging and sorting device as described in claim 3, characterized in that, The weighing component is fixedly installed at the feed end of the conveyor belt and located below the discharge plate. The weighing component is communicatively connected to the control box and is used to collect the weight data of the finished products conveyed from the discharge plate to the weighing component and upload the data to the control box.

5. The powder packaging and sorting device as described in claim 1, characterized in that, The sorting assembly includes a first sorting box, a second sorting box, a sorting frame, a sorting motor, and a sorting plate. One side of the first sorting box is fixedly connected to one side of the second sorting box. The sorting frame is fixedly installed above the connection between the first and second sorting boxes. The sorting frame has a sorting groove. The fixed end of the sorting motor is installed on the outer edge of the sorting frame, and the driving end extends into the sorting groove. The sorting motor is electrically connected to the control box. The sorting plate is disposed in the sorting groove. The sorting motor is driven by the sorting plate to drive the sorting plate to rotate and tilt to both sides in the sorting groove, conveying the finished product to the first or second sorting box.

6. The powder packaging and sorting device as described in claim 1, characterized in that, The feeding component includes a feeding rack, a feeding funnel, a feeding pipe, a first adjustment component, and a second adjustment component. The feeding rack is fixedly installed on one side of the control box. The feeding funnel is installed in the feeding rack. The bottom end of the feeding funnel is connected to one end of the feeding pipe, and the other end of the feeding pipe is connected to the packaging component. The first adjustment component is installed at the top of the feeding rack, and the second adjustment component is installed at the top of the funnel. The feeding funnel is used to input materials, and the first and second adjustment components are used to fix the material container.

7. The powder packaging and sorting device as described in claim 6, characterized in that, The outer edge of the feed funnel is also equipped with a vibrating element to make the material in the feed funnel more uniform through vibration.

8. The powder packaging and sorting device as described in claim 6, characterized in that, The first adjustment assembly consists of four identical first adjustment components evenly installed on the top surface of the feed rack. Each first adjustment component includes a first adjustment rod and a first adjustment plate. The first adjustment rod is threaded to be installed on the feed rack via a threaded connection. The adjustment plate is fixed to the end of the adjustment rod facing the inside of the feed rack so that the position of the first adjustment plate can be adjusted by rotating the first adjustment rod.

9. The powder packaging and sorting device as described in claim 6, characterized in that, The second adjustment assembly consists of four identical second adjustment components evenly installed at the top of the feed hopper. Each second adjustment component includes a second adjustment rod and a second adjustment plate. One end of the second adjustment rod passes through the feed rack and the top of the feed hopper in sequence and is fixedly connected to the second adjustment plate. The second adjustment rod is threaded so that it can be installed on the feed rack and the feed hopper by means of threaded connection, thereby adjusting the position of the second adjustment plate by rotating the second adjustment rod.

10. The powder packaging and sorting device as described in claim 6, characterized in that, The packaging components include a discharging assembly, a bagging assembly, a sealing assembly, and a bagging assembly. The discharging assembly is installed on the top surface of the control box. The bagging assembly, sealing assembly, and bagging assembly are installed sequentially from high to low on the side of the control box without the feeding rack. The inlet end of the discharging assembly is connected to the end of the feeding pipe that is not connected to the feeding funnel, and the outlet end is located directly above the bagging assembly. The bagging assembly is used to fill the material into the packaging film, the sealing assembly is used to seal the packaging film, and the bagging assembly is used to divide the sealed packaging film into several bags of finished products.

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