Flow line production monitoring device

Abstract

The utility model relates to the technical field of production monitoring, and discloses an assembly line production monitoring device which comprises an assembly line, one end of the assembly line is provided with a through hole, the interior of the through hole is connected with a detection mechanism, and the detection mechanism is used for detecting products on the assembly line. The through hole of the assembly line is used for installing the detection mechanism, the detection mechanism is installed on the assembly line through the through hole, the detection mechanism detects products on the assembly line, and through the detection mechanism, in the process that the rubber and plastic products are conveyed from the heating area to the cooling area, the situation that the cooling area is empty or idle due to adhesion of baked products or interruption of the previous procedure is avoided; and the phenomenon of insufficient supply or stockpiling of the assembly line is avoided.

Description

Technical Field

[0001] This utility model relates to the field of production monitoring technology, and in particular to a production line monitoring device. Background Technology

[0002] Currently, most factories use assembly lines in their production processes. When rubber and plastic products move from the heating zone to the cooling zone, gaps or idleness in the cooling zone can easily occur due to factors such as products sticking together or interruptions in the preceding process. This is not easily noticed by workers and can lead to insufficient supply or material accumulation in certain sections of the production line. When gaps or idleness occur in the cooling zone, they are mostly detected manually. Manual inspection is labor-intensive and slow, resulting in slow production speed and low production efficiency.

[0003] Therefore, the above problems can be solved by using a production line monitoring device. Summary of the Invention

[0004] The purpose of this invention is to provide a production line monitoring device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a production line is included, one end of which has a through hole, and a detection mechanism is connected inside the through hole, the detection mechanism being used to detect the products of the production line.

[0006] Preferably, the detection mechanism includes an mounting component, which is E-shaped. The middle protrusion of the mounting component is located inside the through hole. A fixing bolt is provided on the end face of the protrusion at the top of the mounting component. The fixing bolt is connected to the production line to fix the mounting component to one side of the production line.

[0007] Preferably, the bottom sidewall of the mounting component is provided with a protrusion, the top of the protrusion is provided with a rotating seat, the top of the rotating seat is provided with a first rotating connector, the outer circular surface of the first rotating connector is provided with a support plate, the top of the rotating seat is provided with a second rotating connector, and the first rotating connector is located at the bottom of the second rotating connector.

[0008] Preferably, the support plate has a sliding groove inside, a sliding plate is slidably disposed inside the sliding groove, a detection head is disposed on the top side of the sliding plate away from the support plate, and a connecting column is disposed on the top side of the sliding plate near the support plate.

[0009] Preferably, the outer circular surface of the second rotating connector is provided with a first connecting rod, the end of the first connecting rod away from the second rotating connector is provided with a support column, the top end of the support column is provided with a third rotating connector, the outer circular surface of the third rotating connector is provided with a second connecting rod, and the end of the second connecting rod away from the support column is rotatably connected to the connecting column.

[0010] Preferably, a control cabinet is installed on one side of the production line, and an alarm is installed on one side of the control cabinet.

[0011] Preferably, the alarm, control cabinet, and detection head are electrically connected.

[0012] The technical effects and advantages of this utility model are as follows:

[0013] 1. This utility model conveyor system transports products. The through holes in the conveyor system are used for the installation of the inspection mechanism. The inspection mechanism is installed on the conveyor system through the through holes and inspects the products on the conveyor system. During the process of rubber and plastic products moving from the heating zone to the cooling zone, the inspection mechanism avoids gaps or idleness in the cooling zone due to reasons such as products sticking together or interruption of the preceding process, which would cause insufficient supply or material accumulation on the conveyor system.

[0014] 2. The detection head of this utility model is used to detect products. When the detection head detects that there is a gap or idleness in the cooling area, the detection head will feed back the detected information to the control cabinet. The control cabinet will then sound an alarm to remind the staff to take measures. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the assembly line and testing mechanism of this utility model.

[0017] Figure 3 This is an enlarged structural schematic diagram of point A of this utility model.

[0018] Figure 4 This is a schematic diagram showing the top of the testing mechanism of this utility model located on the production line.

[0019] Figure 5 This is a top view of the testing mechanism of this utility model.

[0020] Figure 6 This is a top-down structural diagram of the testing mechanism of this utility model.

[0021] In the diagram: 1. Control cabinet; 2. Alarm; 3. Production line; 4. Through hole; 5. Detection mechanism; 501. Mounting component; 502. Rotating seat; 503. Fixing bolt; 504. First rotating connector; 505. Second rotating connector; 506. Support plate; 507. Sliding plate; 508. Detection head; 509. Connecting column; 5010. Sliding groove; 5011. Third rotating connector; 5012. Support column; 5013. Second connecting rod; 5014. First connecting rod. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0023] In factories where assembly lines are commonly used in production, when rubber and plastic products move from the heating zone to the cooling zone, gaps or idleness can easily occur in the cooling zone due to factors such as products sticking together or interruptions in the preceding process. This is not easily noticed by workers and can lead to insufficient supply or material accumulation in certain sections of the production line. When gaps or idleness occur in the cooling zone, they are mostly detected manually. Manual inspection is labor-intensive and slow, resulting in slow production speed and low production efficiency.

[0024] This utility model provides, for example Figures 1 to 6 The diagram shows a production line monitoring device, which includes a production line 3. One end of the production line 3 has a through hole 4, and a detection mechanism 5 is connected inside the through hole 4. The detection mechanism 5 is used to detect the products of the production line 3.

[0025] During use, the production line 3 conveys the products. The through hole 4 of the production line 3 is used for the installation of the inspection mechanism 5. The inspection mechanism 5 is installed on the production line 3 through the through hole 4. The inspection mechanism 5 inspects the products on the production line 3. During the process of the rubber and plastic products moving from the heating zone to the cooling zone, the inspection mechanism 5 prevents the cooling zone from becoming empty or idle due to reasons such as the products sticking together or the interruption of the previous process, which would cause insufficient supply or material accumulation on the production line 3.

[0026] The detection mechanism 5 includes a mounting component 501, which is E-shaped. The middle protrusion of the mounting component 501 is located inside the through hole 4. A fixing bolt 503 is provided on the protruding end face of the top of the mounting component 501. The fixing bolt 503 is connected to the production line 3 to fix the mounting component 501 to one side of the production line 3.

[0027] In use, the mounting part 501 is E-shaped. The protruding part in the middle of the mounting part 501 is engaged inside the through hole 4. Then, the fixing bolt 503 on the upper protruding part of the mounting part 501 is fixed to the top of the through hole 4. The fixing bolt 503 is used for the installation of the mounting part 501.

[0028] The bottom sidewall of the mounting component 501 is provided with a protrusion, and the top of the protrusion is provided with a rotating seat 502. The top of the rotating seat 502 is provided with a first rotating connector 504. The outer circular surface of the first rotating connector 504 is provided with a support plate 506. The top of the rotating seat 502 is provided with a second rotating connector 505, and the first rotating connector 504 is located at the bottom of the second rotating connector 505.

[0029] In use, the protrusion at the bottom of the mounting part 501 is used to install the rotating seat 502. The rotating seat 502 is provided with two bearings. The first rotating connector 504 and the second rotating connector 505 are installed on the outside of the two bearings, so that the first rotating connector 504 and the second rotating connector 505 can rotate the top of the rotating seat 502, and the first rotating connector 504 and the second rotating connector 505 do not interfere with each other.

[0030] The support plate 506 rotates around the first rotating connector 504 and swings, which facilitates the support plate 506 to drive the sliding plate 507 to adjust the angle.

[0031] The support plate 506 has a sliding groove 5010 inside, and a sliding plate 507 is slidably disposed inside the sliding groove 5010. A detection head 508 is disposed on the top side of the sliding plate 507 away from the support plate 506, and a connecting post 509 is disposed on the top side of the sliding plate 507 near the support plate 506.

[0032] In use, the support plate 506 has a sliding groove 5010 to facilitate the sliding plate 507 to slide inside the support plate 506. The sliding plate 507 drives the detection head 508 to slide inside the sliding groove 5010, which is used to extend the support plate 506 and is suitable for different distances of the production line 3.

[0033] The connecting post 509 of the sliding plate 507 is used to connect the second connecting rod 5013, and the distance of the sliding plate 507 sliding in the sliding groove 5010 is adjusted by the second connecting rod 5013.

[0034] The outer surface of the second rotating connector 505 is provided with a first connecting rod 5014. The end of the first connecting rod 5014 away from the second rotating connector 505 is provided with a support column 5012. The top end of the support column 5012 is provided with a third rotating connector 5011. The outer surface of the third rotating connector 5011 is provided with a second connecting rod 5013. The end of the second connecting rod 5013 away from the support column 5012 is rotatably connected to the connecting column 509.

[0035] In use, the second rotating connector 505 drives the first connecting rod 5014 to swing. During the swinging motion of the first connecting rod 5014, the third rotating connector 5011 of the first connecting rod 5014 drives the second connecting rod 5013 to move. The second connecting rod 5013 is connected to the connecting column 509, which drives the sliding plate 507 to move.

[0036] A control cabinet 1 is installed on one side of the production line 3, and an alarm 2 is installed on one side of the control cabinet 1.

[0037] The alarm 2, control cabinet 1, and detection head 508 are electrically connected.

[0038] When in use, the detection head 508 is used to detect products. When the detection head 508 detects that there is a gap or no activity in the cooling area, the detection head 508 will send the detected information back to the control cabinet 1. The control cabinet 1 will then trigger an alarm through the alarm device 2 to remind the staff to take measures.

[0039] Working principle

[0040] The production line 3 conveys the products. The through hole 4 of the production line 3 is used for the installation of the inspection mechanism 5. The inspection mechanism 5 is installed on the production line 3 through the through hole 4. The inspection mechanism 5 inspects the products on the production line 3. During the process of the rubber and plastic products moving from the heating zone to the cooling zone, the inspection mechanism 5 prevents the cooling zone from becoming empty or idle due to reasons such as the products sticking together or the interruption of the previous process, which would cause insufficient supply or material accumulation on the production line 3.

[0041] Mounting component 501 is E-shaped. The protruding part in the middle of mounting component 501 is engaged inside the through hole 4. Then, the fixing bolt 503 on the upper protruding part of mounting component 501 is fixed to the top of the through hole 4. The fixing bolt 503 is used for mounting component 501.

[0042] The protrusion at the bottom of the mounting part 501 is used to install the rotating seat 502. The rotating seat 502 is provided with two bearings. The first rotating connector 504 and the second rotating connector 505 are installed on the outside of the two bearings, so that the first rotating connector 504 and the second rotating connector 505 can rotate the top of the rotating seat 502, and the first rotating connector 504 and the second rotating connector 505 do not interfere with each other.

[0043] When the angle needs to be adjusted, the support plate 506 rotates around the first rotating connector 504 and swings, which facilitates the support plate 506 to drive the sliding plate 507 to adjust the angle.

[0044] When the length needs to be adjusted, the second rotating connector 505 drives the first connecting rod 5014 to swing. During the swing of the first connecting rod 5014, the third rotating connector 5011 of the first connecting rod 5014 drives the second connecting rod 5013 to move. The second connecting rod 5013 is connected to the connecting column 509, which drives the sliding plate 507 to move, thus completing the adjustment of the detection mechanism 5.

[0045] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A production line monitoring device, characterized in that: The assembly line (3) includes a through hole (4) at one end of the assembly line (3), and a detection mechanism (5) is connected inside the through hole (4). The detection mechanism (5) is used to detect the products of the assembly line (3). The detection mechanism (5) includes a mounting component (501), which is E-shaped. The middle protrusion of the mounting component (501) is located inside the through hole (4). A fixing bolt (503) is provided on the protruding end face of the top of the mounting component (501). The fixing bolt (503) is connected to the production line (3) to fix the mounting component (501) on one side of the production line (3).

2. The production line monitoring device according to claim 1, characterized in that: The mounting component (501) has a protrusion on its bottom sidewall, a rotating seat (502) on the top of the protrusion, a first rotating connector (504) on the top of the rotating seat (502), a support plate (506) on the outer surface of the first rotating connector (504), and a second rotating connector (505) on the top of the rotating seat (502). The first rotating connector (504) is located at the bottom of the second rotating connector (505).

3. The production line monitoring device according to claim 2, characterized in that: The support plate (506) has a sliding groove (5010) inside, and a sliding plate (507) is slidably disposed inside the sliding groove (5010). A detection head (508) is disposed on the top side of the sliding plate (507) away from the support plate (506), and a connecting post (509) is disposed on the top side of the sliding plate (507) near the support plate (506).

4. The production line monitoring device according to claim 3, characterized in that: The outer surface of the second rotating connector (505) is provided with a first connecting rod (5014). The end of the first connecting rod (5014) away from the second rotating connector (505) is provided with a support column (5012). The top end of the support column (5012) is provided with a third rotating connector (5011). The outer surface of the third rotating connector (5011) is provided with a second connecting rod (5013). The end of the second connecting rod (5013) away from the support column (5012) is rotatably connected to the connecting column (509).

5. A production line monitoring device according to claim 4, characterized in that: A control cabinet (1) is installed on one side of the production line (3), and an alarm (2) is installed on one side of the control cabinet (1).

6. The production line monitoring device according to claim 5, characterized in that: The alarm (2), control cabinet (1) and detection head (508) are electrically connected.

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