Flat rolling type automatic rolling machine

By designing the L-shaped winding machine body and pressing device, combined with ceramic tube sleeves and tubular heaters, the tension uniformity and flatness of the material are achieved during the automated winding process. This solves the problems of low efficiency, high material loss and poor flexibility of traditional winding machines, and improves winding efficiency and finished product quality.

CN223534506UActive Publication Date: 2025-11-11FEICHENG RUIXIN PACKAGING MATERIAL CO LTD
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Patent Information

Application Number
CN202422993363.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-11-11
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

Traditional winding machines rely on manual operation, and the winding speed and tension control are not precise, resulting in low efficiency, high material loss, and high labor intensity. Flexible materials are prone to loosening, wrinkling, or uneven tension during the winding process, and they are difficult to be compatible with materials of different widths or thicknesses, resulting in poor flexibility.

Method used

It adopts an L-shaped winding machine body, equipped with a pressing device and a winding shaft, combined with a ceramic tube sleeve and a tubular heater, and uses an object sensor to control the cutting blade to achieve automated winding and uniform tension.

Benefits of technology

It achieves uniform tension and flatness of materials during automated winding, reduces material loss, improves winding efficiency and finished product quality, and adapts to different material specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a flat rolling type automatic coiling machine, which relates to the technical field of automatic coiling machines, and comprises an L-shaped coiling machine main body, a pressing device is arranged on a platform on the front side of the coiling machine main body, a frame is arranged on one side of the coiling machine main body far away from the pressing device, a motor is arranged on the right outer wall of the frame, and the right outer wall of the motor is provided with a rolling wheel. The motor extends towards the interior of the frame and is in output connection with one end of a winding drum roller, the other end of the winding drum roller is connected to the left inner wall of the frame, an object sensor is installed below the right side of the winding drum roller, a winding shaft is installed on the left side of the winding drum roller, and the two ends of the winding shaft are connected to the two sides of the interior of the frame respectively. The ceramic pipe sleeve of the pressing device prevents the wound material from loosening and uneven tension, the tubular heater in the ceramic pipe sleeve can be formed by ironing the wrinkled flexible material, meanwhile, the height of the pressing device can be adjusted, and when the material needing to be wound is thick, the pressing device can be lifted.
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Description

Technical Field

[0001] This utility model relates to the field of automatic winding machine technology, and in particular to a flat-winding automatic winding machine. Background Technology

[0002] Flat-winding automatic roll winding machines are widely used in industries such as packaging, printing, textiles, and film manufacturing. They are mainly used to wind flexible materials (such as paper, plastic film, metal foil, and fiber fabrics) into cylindrical shapes for easy storage, transportation, or subsequent processing.

[0003] Traditional winding machines rely on manual operation, resulting in inaccurate control of winding speed and tension, low efficiency, high material loss, and high labor intensity. In addition, flexible materials are prone to loosening, wrinkling, or uneven tension during the winding process, affecting the quality of the finished product. Furthermore, some equipment is difficult to accommodate materials of different widths or thicknesses, resulting in poor flexibility. Therefore, we propose a flat-winding automatic winding machine. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies. Traditional winding machines rely on manual operation, and the winding speed and tension control are inaccurate, resulting in low efficiency, high material loss, and high labor intensity. At the same time, flexible materials are prone to loosening, wrinkling, or uneven tension during the winding process, affecting the quality of the finished product. In addition, some equipment is difficult to be compatible with materials of different widths or thicknesses, resulting in poor flexibility.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An automatic flat-winding machine includes a machine body in the shape of an "L". A pressing device is provided on a platform on the front of the machine body. A frame is provided on the side of the machine body away from the pressing device. A motor is installed on the right outer wall of the frame. The motor extends into the frame and outputs one end connected to a winding roller. The other end of the winding roller is connected to the left inner wall of the frame. An object sensor is installed below the right side of the winding roller. A winding shaft is installed on the left side of the winding roller. The two ends of the winding shaft are respectively connected to the two sides inside the frame.

[0007] Furthermore, rotating arms are provided on both sides of the clamping device. The rotating arms are rotatably connected to the platform on the front of the main body of the rolling machine, and the rotation angle is greater than 90 degrees. A tubular heater is fixedly connected to the inner wall of the other end of the rotating arms on both sides, and a ceramic tube sleeve is installed on the outside of the tubular heater.

[0008] Furthermore, the inner wall of the frame near the pressing device has grooves on both sides, and a sliding screw is installed in each of the two grooves. A cutting blade is installed on the sliding screw, and the cutting blade slides on the groove via the sliding screw.

[0009] Furthermore, the sliding lead screw is electrically connected to the object sensor.

[0010] Furthermore, the lowest point of the groove is below the winding spool.

[0011] Furthermore, the winding shaft position is lower than the winding roller.

[0012] Furthermore, the length of the pressing device 2 is greater than the length of the winding roller 103.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. The ceramic tube sleeve of the clamping device prevents the wound material from becoming loose and uneven in tension. The tubular heater inside the ceramic tube sleeve can flatten wrinkled flexible materials. At the same time, the height of the clamping device can be adjusted. When the material to be wound is thick, the clamping device can be raised.

[0015] 3. The dual design of the clamping device and the winding spool optimizes the guidance and tension of the material during winding.

[0016] 2. When the material on the roll reaches a certain thickness and touches the object sensor, the cutting blade, in conjunction with the sliding screw, slides downward to cut the material. Attached Figure Description

[0017] Figure 1 A schematic diagram of the overall structure of a flat-winding automatic winding machine provided by this utility model;

[0018] Figure 2 A schematic diagram of the pressing device structure of a flat-winding automatic winding machine provided by this utility model;

[0019] Figure 3 This is a partial schematic diagram of part A of a flat-winding automatic winding machine provided by this utility model.

[0020] Legend: 1. Main body of the winding machine; 2. Pressing device; 101. Frame; 102. Motor; 103. Winding roller; 104. Object sensor; 105. Winding shaft; 106. Groove; 107. Sliding screw; 108. Cutting knife; 201. Rotating arm; 202. Tubular heater; 203. Ceramic tube sleeve. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0022] To facilitate understanding of this utility model, a more comprehensive description of this utility model will be provided below with reference to relevant embodiments, and several embodiments of this utility model will be given. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this utility model more thorough and complete.

[0023] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items. Example

[0025] like Figure 1-3 As shown, this utility model provides a technical solution: a flat-winding automatic winding machine, including a winding machine body 1, which is L-shaped. A pressing device 2 is provided on the platform on the front of the winding machine body 1. The pressing device 2 compacts the material to be wound and makes the tension of the material uniform during the winding process. A frame frame 101 is provided on the side of the winding machine body 1 away from the pressing device 2. A motor 102 is installed on the right outer wall of the frame frame 101. The motor 102 drives the frame frame 101. One end of the internal extension output is connected to the winding roller 103, and the other end of the winding roller 103 is connected to the left inner wall of the frame 101. An object sensor 104 is installed on the lower right side of the winding roller 103. A winding shaft 105 is installed on the left side of the winding roller 103. The two ends of the winding shaft 105 are respectively connected to the two sides inside the frame 101. The winding material passes through the pressing device 2 and is wound from the bottom of the winding shaft 105 to the winding roller 103, ensuring the uniformity of winding and optimizing the winding process. Example

[0026] like Figure 1-3 As shown, the pressing device 2 is provided with rotating arms 201 on both sides. The rotating arms 201 are rotatably connected to the platform on the front of the main body 1 of the winding machine, and the rotation angle is greater than 90 degrees. The inner wall of the other end of the rotating arms 201 on both sides is fixedly connected to a tubular heater 202. The tubular heater 202 is wrapped with a ceramic tube sleeve 203. During the winding process, the tubular heater 202 continuously heats the material to make the winding material flat. According to the size of the winding material, the height of the pressing device 2 is adjusted by rotating the rotating arms 201. The length of the pressing device 2 is greater than the length of the winding roller 103, which can more effectively control the tension of the material and the uniformity of winding.

[0027] Furthermore, the inner wall of the frame 101 near the pressing device 2 has grooves 106 on both sides. A sliding screw 107 is installed in each of the two grooves 106. A cutting blade 108 is installed on the sliding screw 107. The cutting blade 108 slides on the groove 106 via the sliding screw 107. The sliding screw 107 is electrically connected to the object sensor 104. When the object sensor 104 senses the wound material, it causes the sliding screw 107 to run, and the cutting blade 108 slides downward to cut the wound material. The lowest position of the groove 106 is below the winding shaft 105, which ensures that the cutting blade 108 can cut the wound material. The winding shaft 105 is lower than the winding roller 103, which optimizes the guidance and tension of the material during winding.

[0028] The working process of this utility model is as follows: When using a flat-winding automatic winding machine, the motor 102 is started, and the motor 102 drives the winding roller 103 to transmit power to the winding roller 103. The ceramic tube sleeve 203 on the clamping device 2 ensures that the tension of the material is uniform during the winding process, preventing the material from loosening or wrinkling. The tubular heater 202 heats the surface of the material to ensure that the material remains flat during the winding process and avoids wrinkles. The winding roller 103 drives the material to wind along the winding shaft 105 to ensure the uniformity of the winding. The winding shaft 105 is lower than the winding roller 103, which optimizes the winding process. When the winding reaches the preset winding length, the object sensor 104 detects a signal and starts the sliding screw 107 to make the cutting blade 108 slide along the groove 106 to complete the cutting operation of the material. The cutting blade 108 slides in the groove 106 through the sliding screw 107 to ensure the accuracy of the cutting. Finally, when the current winding is completed, the winding is changed to start a new winding process.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A flat-winding automatic winding machine, comprising a winding machine body (1), characterized in that: The main body (1) of the winding machine is L-shaped. A pressing device (2) is provided on the platform on the front of the main body (1). A frame frame (101) is provided on the side of the main body (1) away from the pressing device (2). A motor (102) is installed on the right outer wall of the frame frame (101). The motor (102) extends into the frame frame (101) and outputs one end connected to the winding roller (103). The other end of the winding roller (103) is connected to the left inner wall of the frame frame (101). An object sensor (104) is installed on the lower right side of the winding roller (103). A winding shaft (105) is installed on the left side of the winding roller (103). The two ends of the winding shaft (105) are respectively connected to the two sides inside the frame frame (101).

2. The flat-winding automatic winding machine according to claim 1, characterized in that: The pressing device (2) is provided with rotating arms (201) on both sides. The rotating arms (201) are rotatably connected to the platform on the front of the main body (1) of the rolling machine, and the rotation angle is greater than 90 degrees. The inner wall of the other end of the rotating arms (201) on both sides is fixedly connected with a tubular heater (202). The tubular heater (202) is wrapped with a ceramic tube sleeve (203).

3. The flat-winding automatic winding machine according to claim 1, characterized in that: The frame (101) has grooves (106) on both sides of the inner wall near the pressing device (2). A sliding screw (107) is installed in each of the two grooves (106). A cutting blade (108) is installed on the sliding screw (107). The cutting blade (108) slides on the groove (106) through the sliding screw (107).

4. The flat-winding automatic winding machine according to claim 3, characterized in that: The sliding lead screw (107) is electrically connected to the object sensor (104).

5. The flat-winding automatic winding machine according to claim 3, characterized in that: The lowest position of the groove (106) is below the winding spool (105).

6. The flat-winding automatic winding machine according to claim 1, characterized in that: The winding shaft (105) is positioned below the winding roller (103).

7. The flat-winding automatic winding machine according to claim 1, characterized in that: The length of the pressing device (2) is greater than the length of the roller (103).