Edge silk ball playing device

Abstract

The utility model belongs to the field of copper and copper processing, and particularly relates to an edge wire balling device which comprises a base, a machine frame, a rotary balling system and a material pressing system, when the edge wire balling device works, a motor of the rotary balling system drives a rotary shaft to rotate, edge wire waste clamped in an open groove rotates to drive surrounding edge wire waste to be continuously rolled to the periphery of the rotary shaft, and rolling is achieved. And meanwhile, the first lifting mechanism and the second lifting mechanism are controlled to continuously adjust the height, so that the pressing roller always presses the outer edge of the edge wire waste ball, and then the edge wire waste ball is compacted. After the equilateral wire ball reaches a certain size, the motor is turned off, then the bottom plate is controlled to slide towards the second end of the base, the rotating shaft is driven to sequentially exit from the second rotating mounting hole and the first rotating mounting hole, and in the exit process, the equilateral wire ball is removed from the rotating shaft. The device is reasonable in design, convenient to use and capable of achieving automatic edge wire balling and compacting, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of copper and copper processing, and specifically relates to an edge wire ball-beating device. Background Technology

[0002] With the increasing demand in the copper and high-precision copper processing sheet and strip market, more and more high-precision rolled strips and foils are being widely used in key industries such as cables, power, and new energy. During the production of strips and foils, many small and lightweight cut edges are often generated. These edges are usually collected, packaged, and recycled. However, due to their small size, incomplete collection is common, and the collected edges, being lightweight, are difficult to fully enter the molten pool during melting, resulting in poor product quality and posing certain safety risks. Therefore, compaction is necessary during packaging. Currently, some edge collection and packaging devices use crank-connecting rod mechanisms and hydraulic systems to raise and lower rollers, thereby compacting the edges. However, problems such as roller eccentricity causing damage to mechanical parts and incomplete compaction exist. Utility Model Content

[0003] To address the problems existing in the prior art, this utility model provides an edge wire hitting device, which specifically includes the following:

[0004] An edge wire ball-beating device includes a base, a frame, a rotating ball-beating system, and a material pressing system.

[0005] The base is horizontally set and includes a first end and a second end. A slide rail is provided between the middle of the base (it should be noted that the middle of the base here refers to one of the positions between the frame and the second end of the base, not specifically the exact center of the base) and the second end.

[0006] The frame includes a first support plate and a second support plate, which are arranged parallel and perpendicular to each other at the second end of the base. The first support plate and the second support plate are respectively provided with a first rotation mounting hole and a second rotation mounting hole at opposite positions.

[0007] The rotating ball-playing system includes a base plate, a motor base, a motor, a rotating support frame, and a rotating shaft. The base plate has multiple sliders at its bottom and is mounted on a base, slidably connected to a slide rail via the sliders. The motor base is vertically mounted on the base plate. The motor is mounted on the motor base, with its output shaft horizontally oriented towards the second end of the base. The rotating support frame is vertically mounted on the base plate and located between the frame and the motor base. The rotating shaft includes a first end and a second end. The first end of the rotating shaft is connected to the motor output shaft via a coupling. The second end passes sequentially through the rotating support frame, a first rotating mounting hole, and a second rotating mounting hole, and is positioned on the outside of a second support plate. The rotating shaft is rotatably connected to the rotating support frame, the first support plate, and the second support plate. The second end of the rotating shaft has a three-sided through slot, i.e., a notch is vertically formed inwards along the second end face. The depth of the notch can be set according to actual production needs.

[0008] The pressing system includes a first support frame, a second support frame, a first lifting mechanism, a second lifting mechanism, and a pressure roller. The first support frame and the second support frame are respectively disposed on the top of the first support plate and the second support plate. The first lifting mechanism and the second lifting mechanism are respectively disposed on the first support frame and the second support frame. The pressure roller is horizontally disposed between the first support frame and the second support frame, and its two ends are rotatably connected to the first lifting mechanism and the second lifting mechanism, respectively.

[0009] Furthermore, a baffle is provided around the first and second rotating mounting holes on opposite sides of the first and second support plates. The baffle can protect the interior of the first and second support plates, preventing scratches or damage to the support plates during gameplay.

[0010] Furthermore, a bushing and a connecting bearing are provided at the first rotary mounting hole, and the rotary shaft is rotatably connected to the first support plate through the bushing and the connecting bearing.

[0011] Furthermore, a cone head is provided outside the second rotating mounting hole on the outer side of the second support plate, and an end cap is provided outside the cone head; the end of the second end of the rotating shaft is located inside the cone head.

[0012] Furthermore, the rotating support frame is provided with a bearing seat and a bearing, and the rotating shaft is rotatably connected to the rotating support frame through the bearing seat and the bearing.

[0013] Furthermore, the first and second lifting mechanisms are ball screw mechanisms of the same specification. Connecting shafts are provided on opposite sides of the nuts of both sets of ball screw mechanisms, and both ends of the pressure roller are rotatably connected to the two nuts via these connecting shafts. Using two sets of identical ball screw structures to control the lifting can achieve synchronous movement, with a transmission efficiency of 90%-98%. The operation is smooth, with low frictional resistance and high sensitivity.

[0014] Furthermore, the first support frame includes a first support base and a first hollow cylinder, and the second support frame includes a second support base and a second hollow cylinder. The first support base and the second support base are respectively disposed on the top of the first support plate and the second support plate. The first hollow cylinder and the second hollow cylinder are respectively disposed on the first support base and the second support base. The first hollow cylinder and the second hollow cylinder are both hollow cylindrical structures, and the first hollow cylinder and the second hollow cylinder are provided with lifting grooves that communicate with the internal hollow parts on opposite sides.

[0015] The ball screw mechanism includes a ball screw, a nut, a servo motor, a motor mounting base, and a ball screw coupling. The ball screw is disposed within a first hollow cylinder or a second hollow cylinder, and its bottom end is rotatably connected to the first or second support base. The nut is also disposed within the first or second hollow cylinder and is sleeved on the ball screw. The connecting shaft on the nut passes through a lifting groove and connects to the pressure roller. The servo motor is mounted at the top of the first or second hollow cylinder via a motor mounting base, and the output end of the servo motor is connected to the ball screw via the ball screw coupling. More preferably, it also includes a control device connected to the servo motor, which enables automatic lifting control.

[0016] The beneficial effects of this utility model are:

[0017] (1) This device uses two sets of ball screws of the same specifications to control the lifting of the pressure roller, which can realize synchronous movement function, and the transmission efficiency can reach 90%-98%. The movement is smooth, the frictional resistance is small, and the sensitivity is high during operation.

[0018] (2) The pressure roller lifting and lowering control of this device is automatically controlled by the control device. The lifting and lowering of the pressure roller can be controlled according to the winding diameter of the edge wire waste at the rotating shaft, so that the pressure roller is always in close contact with the edge wire waste, ensuring that the edge wire waste is always in a pressed state.

[0019] (3) When the device disclosed in this utility model is working, firstly, the base plate is controlled to slide towards the second end of the base, driving the rotating shaft to exit from the second rotating mounting hole of the second support plate. Then, some edge wire waste is stuck in the groove at the second end of the rotating shaft. The base plate is then slid to fix the second end of the rotating shaft in the second rotating mounting hole. Then, the motor of the rotating ball-beating system is started, driving the rotating shaft to rotate. The edge wire waste stuck in the groove rotates, causing the surrounding edge wire waste to be continuously rolled around the rotating shaft, thus achieving rolling. At the same time, the first lifting mechanism and the second lifting mechanism are controlled to continuously adjust the height so that the pressure roller always presses on the outer edge of the edge wire waste ball, thereby compacting it. After the edge wire ball reaches a certain size, the motor is turned off, and then the base plate is controlled to slide towards the second end of the base, driving the rotating shaft to exit from the second rotating mounting hole and the first rotating mounting hole in sequence. During the exiting process, the edge wire ball is removed from the rotating shaft. This device is reasonably designed and easy to use. It can realize automatic edge wire ball beating and compaction, improving production efficiency. Attached Figure Description

[0020] Figure 1 This is a front view of the device disclosed in the utility model.

[0021] Figure 2 A top view of the device disclosed in the utility model;

[0022] Figure 3 Left view of the device disclosed in the utility model;

[0023] Figure 4 This is a schematic diagram of the rotating ball-hitting system of the device disclosed in the utility model.

[0024] Figure 5 This is a schematic diagram of the ball screw mechanism in the device disclosed in this utility model. Detailed Implementation

[0025] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. The embodiments shown below do not limit the scope of the utility model as described in the claims. Furthermore, the complete contents of the configurations shown in the following embodiments are not limited to those necessary for the solution of the utility model as described in the claims.

[0026] Reference Appendix Figure 1-4A ball-beating device for edge wire includes a base 1, a frame 3, a rotating ball-beating system 2, and a pressing system 4. The base 1 is horizontally arranged and includes a first end and a second end. A slide rail 26 is provided between the middle of the base 1 (note that the middle of the base 1 here refers to one of the positions between the frame 3 and the second end of the base 1, not specifically the exact center of the base 1) and the second end. The frame 3 includes a first support plate 32 and a second support plate 31, which are parallel and perpendicular to each other at the second end of the base 1. The first support plate 32 and the second support plate 31 are respectively provided with a first rotating mounting hole and a second rotating mounting hole at opposite positions; the rotating ball-hitting system 2 includes a base plate, a motor base 25, a motor 24, a rotating support frame 22, and a rotating shaft 21. The bottom of the base plate is provided with multiple sliders, and the base plate is mounted on the base 1 and slidably connected to the slide rail 26 via the sliders; the motor base 25 is vertically mounted on the base plate; the motor 24 is mounted on the motor base 25, and the output shaft of the motor 24 is horizontally positioned towards the second end of the base 1; the rotating support... The support frame 22 is vertically mounted on the base plate and located between the frame 3 and the motor base 25; the rotating shaft 21 includes a first end and a second end. The first end of the rotating shaft 21 is connected to the output shaft of the motor 24 via a coupling 23. The second end passes through the rotating support frame 22, the first rotating mounting hole, and the second rotating mounting hole in sequence and is located on the outside of the second support plate 31. The rotating shaft 21 is rotatably connected to the rotating support frame 22, the first support plate 32, and the second support plate 31; the second end of the rotating shaft 21 has a three-sided through slot, that is, a slot that runs vertically inward along the second end face. The straight opening has a notch, and the depth of the notch can be set according to actual production needs; the pressing system 4 includes a first support frame, a second support frame, a first lifting mechanism, a second lifting mechanism, and a pressure roller 41. The first support frame and the second support frame are respectively disposed on the top of the first support plate 32 and the second support plate 31, and the first lifting mechanism and the second lifting mechanism are respectively disposed on the first support frame and the second support frame; the pressure roller 41 is horizontally disposed between the first support frame and the second support frame, and its two ends are rotatably connected to the first lifting mechanism and the second lifting mechanism, respectively.

[0027] In one embodiment of this utility model, a baffle 33 is respectively provided around the first rotary mounting hole and the second rotary mounting hole on the opposite sides of the first support plate 32 and the second support plate 31. The baffle 33 can protect the interior of the first support plate 32 and the second support plate 31, preventing the support plates from being scratched or damaged during ball playing.

[0028] In one embodiment of the present invention, a bushing and a connecting bearing are provided at the first rotating mounting hole, and the rotating shaft 21 is rotatably connected to the first support plate 32 through the bushing and the connecting bearing.

[0029] In one embodiment of the present invention, a cone 35 is provided outside the second rotating mounting hole on the outer side of the second support plate 31, and an end cap 35 is provided outside the cone 35; the end of the second end of the rotating shaft 21 is provided inside the cone 35.

[0030] In one embodiment of the present invention, the rotating support frame 22 is provided with a bearing seat and a bearing, and the rotating shaft 21 is rotatably connected to the rotating support frame 22 through the bearing seat and the bearing.

[0031] In one embodiment of this utility model, the first lifting mechanism and the second lifting mechanism are ball screw mechanisms of the same specification. Connecting shafts are provided on opposite sides of the nuts of the two sets of ball screw mechanisms. The two ends of the pressure roller 41 are rotatably connected to the two nuts via connecting shafts. Using two sets of ball screw structures of the same specification to control the lifting can achieve synchronous movement, with a transmission efficiency of 90%-98%. The movement is smooth, with low frictional resistance and high sensitivity during operation.

[0032] Reference Appendix Figure 1 , 3 5. In one embodiment of this utility model, the first support frame includes a first support base 48 and a first hollow cylinder, and the second support frame includes a second support base and a second hollow cylinder. The first support base 48 and the second support base are respectively disposed on the top ends of the first support plate 32 and the second support plate 31. The first hollow cylinder and the second hollow cylinder are respectively disposed on the first support base 48 and the second support base. The first hollow cylinder and the second hollow cylinder are both hollow cylindrical structures, and lifting grooves communicating with the internal hollow parts are opened on opposite sides of the first hollow cylinder and the second hollow cylinder; the ball screw mechanism includes a ball screw 43 and a nut 46. The nut is provided with a nut seat 47, a servo motor 24, a motor mounting base 44, and a ball screw coupling 45. The ball screw 43 is disposed in the first hollow cylinder or the second hollow cylinder, and its bottom end is rotatably connected to the first support base 48 or the second support base. The nut 46 is also disposed in the first hollow cylinder or the second hollow cylinder and is sleeved on the ball screw 43. The connecting shaft on the nut 46 passes through the lifting groove and is connected to the pressure roller cylinder 41. The servo motor 24 is mounted on the top of the first hollow cylinder or the second hollow cylinder through the motor mounting base 44, and the output end of the servo motor 24 is connected to the ball screw through the ball screw coupling 45.

[0033] In one embodiment of this utility model, a control device is also included. The control device is connected to the servo motor 24 and can realize automatic lifting control.

[0034] When the device disclosed in this utility model is in operation, firstly, the base plate is controlled to slide towards the second end of the base 1, causing the rotating shaft 21 to retract from the second rotating mounting hole of the second support plate 31. Then, some edge waste material is stuck in the groove at the second end of the rotating shaft 21. The base plate is then slid to fix the second end of the rotating shaft 21 into the second rotating mounting hole. Then, the motor 24 of the rotating ball-beating system 2 is started, driving the rotating shaft 21 to rotate. The edge waste material stuck in the groove rotates, causing the surrounding edge waste material to be continuously rolled around the rotating shaft 21, thus achieving rolling. At the same time, the first lifting mechanism and the second lifting mechanism are controlled to continuously adjust the height so that the pressure roller 41 always presses on the outer edge of the edge waste ball, thereby compacting it. After the edge waste ball reaches a certain size, the motor 24 is turned off, and then the base plate is controlled to slide towards the second end of the base 1, causing the rotating shaft 21 to retract sequentially from the second rotating mounting hole and the first rotating mounting hole. During the retraction process, the edge waste ball is removed from the rotating shaft 21.

[0035] This device employs two sets of identical ball screws to control the lifting and lowering of the pressure roller 41, enabling synchronous movement with a transmission efficiency of 90%-98%. It features smooth operation, low frictional resistance, and high sensitivity. The lifting and lowering control of the pressure roller 41 is automatically controlled by a control unit. The height of the pressure roller 41 is adjusted based on the winding diameter of the edge waste material at the rotating shaft 21, ensuring that the pressure roller 41 remains in close contact with the edge waste material, guaranteeing constant compression. This device is rationally designed, easy to use, and enables automatic edge balling and compaction, improving production efficiency.

[0036] In the description of this application, it should be noted that the terms "upper," "lower," "vertical," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0037] Unless otherwise expressly specified and limited, the terms "setup" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0038] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A ball-hitting device with edge wires, characterized in that, Includes base, frame, rotating ball-playing system, and pressing system. The base is horizontally arranged and includes a first end and a second end. A slide rail is provided between the middle of the base and the second end. The frame includes a first support plate and a second support plate, which are arranged parallel and perpendicular to each other at the second end of the base. The first support plate and the second support plate are respectively provided with a first rotation mounting hole and a second rotation mounting hole at opposite positions. The rotating ball-playing system includes a base plate, a motor base, a motor, a rotating support frame, and a rotating shaft. The base plate has multiple sliders at its bottom and is mounted on a base, slidably connected to a slide rail via the sliders. The motor base is vertically mounted on the base plate. The motor is mounted on the motor base, with its output shaft horizontally oriented towards the second end of the base. The rotating support frame is vertically mounted on the base plate and located between the frame and the motor base. The rotating shaft includes a first end and a second end. The first end of the rotating shaft is connected to the motor output shaft via a coupling, and the second end passes sequentially through the rotating support frame, a first rotating mounting hole, and a second rotating mounting hole, and is positioned on the outside of a second support plate. The rotating shaft is rotatably connected to the rotating support frame, the first support plate, and the second support plate. The second end of the rotating shaft has a three-sided through slot. The pressing system includes a first support frame, a second support frame, a first lifting mechanism, a second lifting mechanism, and a pressure roller. The first support frame and the second support frame are respectively disposed on the top of the first support plate and the second support plate. The first lifting mechanism and the second lifting mechanism are respectively disposed on the first support frame and the second support frame. The pressure roller is horizontally disposed between the first support frame and the second support frame, and its two ends are rotatably connected to the first lifting mechanism and the second lifting mechanism, respectively.

2. The edge wire hitting device according to claim 1, characterized in that, A baffle is provided around the first and second rotary mounting holes on opposite sides of the first and second support plates.

3. The edge wire hitting device according to claim 2, characterized in that, A bushing and a connecting bearing are provided at the first rotary mounting hole, and the rotary shaft is rotatably connected to the first support plate through the bushing and the connecting bearing.

4. The edge wire hitting device according to claim 3, characterized in that, A cone head is provided outside the second rotating mounting hole on the outer side of the second support plate, and an end cap is provided outside the cone head; the end of the second end of the rotating shaft is located inside the cone head.

5. The edge wire hitting device according to claim 1, characterized in that, The rotating support frame is provided with a bearing seat and a bearing, and the rotating shaft is rotatably connected to the rotating support frame through the bearing seat and the bearing.

6. The edge wire hitting device according to any one of claims 1-5, characterized in that, The first lifting mechanism and the second lifting mechanism are ball screw mechanisms of the same specification. The nuts of the two sets of ball screw mechanisms are provided with connecting shafts on opposite sides. The two ends of the pressure roller are rotatably connected to the two nuts through the connecting shafts.

7. The edge wire hitting device according to claim 6, characterized in that, The first support frame includes a first support base and a first hollow cylinder, and the second support frame includes a second support base and a second hollow cylinder. The first support base and the second support base are respectively disposed on the top of the first support plate and the second support plate. The first hollow cylinder and the second hollow cylinder are respectively disposed on the first support base and the second support base. The first hollow cylinder and the second hollow cylinder are both hollow cylindrical structures, and the first hollow cylinder and the second hollow cylinder are provided with lifting grooves that communicate with the hollow parts inside on opposite sides. The ball screw mechanism includes a ball screw, a nut, a servo motor, a motor mounting base, and a ball screw coupling. The ball screw is disposed inside a first hollow cylinder or a second hollow cylinder, and its bottom end is rotatably connected to the first support base or the second support base. The nut is also disposed inside the first hollow cylinder or the second hollow cylinder and is sleeved on the ball screw. The connecting shaft on the nut passes through a lifting groove and is connected to the pressure roller. The servo motor is mounted on the top of the first hollow cylinder or the second hollow cylinder through a motor mounting base, and the output end of the servo motor is connected to the ball screw through the ball screw coupling.

8. The edge wire hitting device according to claim 7, characterized in that, It also includes a control device, which is connected to the servo motor and is used to control the automatic lifting and lowering of the pressure roller.

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