Special equipment for covering biomass straws

By designing specialized equipment for biomass straw mulching, and utilizing rope lifting components and support wheel structures, the problems of high labor intensity and incomplete coverage when manually laying plastic film have been solved, achieving efficient mulching of straw stacks.

CN223534714UActive Publication Date: 2025-11-11SUIXIPU GENERATING MATERIAL POWER GENERATION CO LTD
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Patent Information

Application Number
CN202423207163.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-11-11
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Manually laying plastic film is labor-intensive and difficult to completely cover the top of the straw stack, resulting in poor covering effect and failing to meet the needs of large-scale straw storage.

Method used

Design a special equipment for biomass straw mulching, which adopts a rope lifting component and a support wheel structure. The rope lifting component can safely and labor-savingly lift the plastic film to the top of the straw stack and move it along the straw stack to cover it.

Benefits of technology

It achieves safe and labor-saving plastic film covering, improves covering efficiency, ensures complete coverage of straw stacks, and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of agricultural machinery, and particularly relates to biomass straw covering special equipment which comprises a vertical frame, the vertical frame is composed of two vertical rods and a transverse rod welded to the top ends of the two vertical rods, a bottom frame is welded to the bottom end of the transverse rod, and supporting wheels are installed at the bottom of the bottom frame. Rope lifting assemblies are oppositely installed on the left side and the right side of the top of the cross rod, each rope lifting assembly is of a movable pulley rope structure composed of a fixed pulley, a rope and a movable pulley, and a second hook capable of tying one end of a rope body is installed on a pulley base of each movable pulley. After a round rod is sleeved with a plastic film roll, the round rod is tied and hung at the bottom end of the rope lifting assembly, so that the plastic film can be safely lifted to the top of a straw stack in a labor-saving mode through the rope lifting assembly, the plastic film can be safely unwound in a labor-saving mode when the device moves along the straw stack, and the straw stack in any shape is flexibly covered with the plastic film.
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Description

Technical Field

[0001] This utility model belongs to the field of agricultural machinery technology, specifically relating to a special equipment for biomass straw mulching. Background Technology

[0002] In the development and utilization of biomass energy, crop straw, as an important renewable resource, is particularly important for its storage and protection. After harvesting, crop straw often needs to be piled up to form straw stacks for subsequent processing or long-term storage. However, because straw itself contains a certain amount of moisture and nutrients, if exposed to the natural environment for a long time, it is easily affected by rainwater erosion, wind, sun, and other factors, leading to a decline in straw quality, or even mold and deterioration, thus losing its value as a biomass energy source.

[0003] To address this issue, covering straw stacks for protection has become a common practice. Traditional covering methods often involve manually laying plastic film. While this method can prevent rainwater erosion and reduce the impact of wind and sun to some extent, manual laying of plastic film is not only labor-intensive but also inefficient, making it difficult to meet the needs of large-scale straw storage. Secondly, due to the height limitations of straw stacks, it is difficult to ensure that the plastic film completely covers the top of the stack during manual laying, resulting in poor covering effects and leaving the risk of rainwater seepage. Utility Model Content

[0004] To address the above problems, the purpose of this utility model is to provide a special equipment for biomass straw mulching, which solves the problems that existing manual plastic film laying is not only labor-intensive, but also difficult to ensure that the plastic film covers the top of the stack, thus affecting the mulching effect.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a special equipment for biomass straw mulching, comprising a vertical frame, the vertical frame consisting of two vertical poles and a horizontal bar welded to the top of the two vertical poles, a base frame welded to the bottom of the horizontal bar, a support wheel installed at the bottom of the base frame, and rope lifting assemblies installed opposite each other on the left and right sides of the top of the horizontal bar, the rope lifting assembly being a movable pulley rope structure consisting of a fixed pulley, a rope, and a movable pulley, with a hook for attaching one end of the rope installed on the pulley seat of the movable pulley.

[0006] The beneficial effects of this utility model are as follows: after the plastic film roll is mounted on a round rod, the round rod is then tied to the bottom of the rope lifting assembly. The plastic film can be lifted to the top of the straw stack safely and effortlessly by the rope lifting assembly. This allows the device to safely and effortlessly release the film as it moves along the straw stack, flexibly covering straw stacks of any shape.

[0007] To ensure the stability of the device's movement;

[0008] As a further improvement to the above technical solution: the base frame is a welded square frame structure, and the support wheels are installed at the four corners of the bottom of the base frame.

[0009] The beneficial effects of this improvement are: the base frame and the multiple support wheels installed at the corners of the base frame can provide stable support for the taller vertical frame, ensuring the stability and safety of the device.

[0010] In order to effectively ensure the structural strength of the vertical frame;

[0011] As a further improvement to the above technical solution: an inclined brace is welded between the vertical bar and the horizontal bar.

[0012] The beneficial effects of this improvement are: the second diagonal brace can support the crossbar and improve the structural strength of the crossbar.

[0013] To further improve the structural stability of the vertical frame;

[0014] As a further improvement to the above technical solution: a diagonal brace is welded at an angle between the vertical rod and the base frame.

[0015] The beneficial effects of this improvement are: the diagonal brace can effectively improve the structural stability of the vertical frame on the base frame.

[0016] To ensure the safe use of the rope lifting assembly;

[0017] As a further improvement to the above technical solution: the pulley seat of the fixed pulley is welded to the crossbar, and one end of the rope is attached to a hook at the bottom of the pulley seat of the fixed pulley.

[0018] The beneficial effect of this improvement is that the fixed pulley can be stably installed on the crossbar, providing a solid support for the entire rope lifting assembly.

[0019] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description

[0020] Figure 1 This is a schematic diagram illustrating the use of this utility model;

[0021] Figure 2 This is a schematic diagram of the structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the rope lifting assembly in this utility model;

[0023] In the diagram: 1. Base frame; 2. Support wheel; 3. Vertical frame; 31. Vertical rod; 32. Diagonal brace one; 33. Horizontal bar; 34. Diagonal brace two; 4. Rope lifting assembly; 41. Fixed pulley; 42. Rope; 43. Movable pulley; 44. Hook one; 45. Hook two; 5. Attachment rod. Detailed Implementation

[0024] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of the present invention in any way.

[0025] Example 1:

[0026] like Figure 1 As shown in Figure 3: A special device for biomass straw mulching includes a vertical frame 3, which consists of two vertical rods 31 and a horizontal rod 33 welded to the top of the two vertical rods 31. A base frame 1 is welded to the bottom of the horizontal rod 33, and a support wheel 2 is installed at the bottom of the base frame 1. Rope lifting components 4 are installed on the left and right sides of the top of the horizontal rod 33. The rope lifting component 4 is a movable pulley rope structure composed of a fixed pulley 41, a rope 42, and a movable pulley 43. A hook 2 45 for attaching one end of the rope is installed on the pulley seat of the movable pulley 43. After the plastic film roll is fitted onto a round rod, the round rod is then attached to the bottom of the rope lifting component 4. The plastic film can then be safely and effortlessly lifted to the top of the straw stack by the rope lifting component 4. This allows the device to safely and effortlessly lay the film while moving along the straw stack, flexibly covering straw stacks of any shape. The base frame 1 is a welded square frame structure. The support wheels 2 are installed at the four corners of the bottom of the base frame 1. The base frame 1 and the multiple support wheels 2 installed at the corners of the base frame 1 can provide stable support for the tall vertical frame 3, ensuring the stability and safety of the device. The vertical rod 31 and the horizontal rod 33 are welded together with inclined bracing rod 2 34, which can support the horizontal rod 33 and improve the structural strength of the horizontal rod 33. The vertical rod 31 and the base frame 1 are welded together with inclined bracing rod 1 32, which can effectively improve the structural stability of the vertical frame 3 on the base frame 1. The pulley seat of the fixed pulley 41 is welded to the horizontal rod 33. One end of the rope 42 is attached to the hook 1 44 set at the bottom of the pulley seat of the fixed pulley 41. The fixed pulley 41 can be stably installed on the horizontal rod 33, providing stable support for the entire rope lifting assembly 4.

[0027] The working principle of this technical solution is as follows: Place the movable pulley 43 at a low position, then tie one end of the rope to hook 45. Insert a round rod of appropriate length into the rolled-up finished plastic film. Securely tie the other ends of the ropes connected to the two rope lifting components 4 to both ends of the round rod. Pull the rope 42 downwards, allowing the rope lifting components 4 to act as a movable pulley group, moving the plastic film effortlessly to the upper side of the vertical frame 3. During the raising of the plastic film, to facilitate subsequent laying, one person can hold one end of the film extending from the plastic film. After the plastic film is raised, tie the rope 42 to the hanging rod 5. Finally, the operator pushes the entire device to one side of the straw stack with the support of the support wheel 2, pressing down one end of the lowered film, and then slowly pushes the device to the other side of the straw stack. While the device is moving, the film is laid out, thus completing the safe and effortless film covering work.

[0028] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0029] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only for the purpose of helping to understand the method and core ideas of the present invention. The above descriptions are only preferred embodiments of the present invention. It should be noted that due to the limitations of textual expression, there are objectively infinite specific structures. For those skilled in the art, several improvements, modifications, or changes can be made without departing from the principles of the present invention, and the above technical features can also be combined in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the inventive concept and technical solution to other situations without modification, should all be considered within the scope of protection of the present invention.

Claims

1. A special equipment for biomass straw mulching, characterized in that: The system includes a vertical frame (3), which consists of two vertical rods (31) and a horizontal rod (33) welded to the top of the two vertical rods (31). A base frame (1) is welded to the bottom of the horizontal rod (33). A support wheel (2) is installed at the bottom of the base frame (1). Rope lifting components (4) are installed opposite each other on the left and right sides of the top of the horizontal rod (33). The rope lifting components (4) are a movable pulley rope structure consisting of a fixed pulley (41), a rope (42), and a movable pulley (43). A hook (45) for attaching one end of the rope is installed on the pulley seat of the movable pulley (43).

2. The special equipment for biomass straw mulching according to claim 1, characterized in that: The base frame (1) is a welded square frame structure, and the support wheels (2) are installed at the four corners of the bottom of the base frame (1).

3. The special equipment for biomass straw mulching according to claim 1, characterized in that: An inclined brace (34) is welded between the vertical rod (31) and the horizontal rod (33).

4. The special equipment for biomass straw mulching according to claim 1, characterized in that: An inclined brace (32) is welded between the vertical rod (31) and the base frame (1).

5. The special equipment for biomass straw mulching according to claim 1, characterized in that: The pulley seat of the fixed pulley (41) is welded to the crossbar (33), and one end of the rope (42) is attached to the hook (44) at the bottom of the pulley seat of the fixed pulley (41).