Efficient consumption-reducing glass bottle annealing device

Abstract

The utility model relates to the technical field of glass bottle annealing, in particular to an efficient consumption-reducing glass bottle annealing device which comprises an equipment platform, a plurality of groups of storage plates arranged on the surface of the equipment platform, a plurality of groups of bottle bodies arranged on the surfaces of the storage plates, and an annealing furnace body fixedly connected to the upper surface of the equipment platform. An annealing chamber and a preheating chamber are arranged on the left side and the right side in the annealing furnace body correspondingly, sealing plates are arranged at the positions of the left end and the right end of the annealing furnace body and the position between the annealing chamber and the preheating chamber correspondingly, a heat conduction pipeline is arranged on the upper side of the annealing furnace body, and the left end of the heat conduction pipeline is fixedly connected with the top wall of the annealing chamber. The right end of the heat-conducting pipeline is fixedly connected with the upper end of the preheating chamber; the redundant heat of the annealing chamber is guided into the preheating chamber to preheat the interior of the preheating chamber, and the annealing chamber can heat the preheated bottle body to the annealing temperature by using lower energy consumption, so that the energy consumption of equipment is reduced, the energy waste is effectively avoided, the annealing efficiency of the bottle body is effectively improved, and efficient consumption-reducing annealing is realized.

Description

Technical Field

[0001] This utility model relates to the field of glass bottle annealing technology, specifically to a high-efficiency, low-consumption glass bottle annealing device. Background Technology

[0002] Annealing of glass mainly refers to the process of placing glass in an annealing furnace for a sufficient period of time and cooling it through the annealing temperature range or at a slow rate, so as to reduce or eliminate permanent and temporary stresses that exceed the allowable range, and to minimize or eliminate the thermal stress generated in the glass as much as possible.

[0003] Among them, announcement number CN221370981U discloses a glass bottle annealing device, including an annealing furnace body, a workbench on the top of the annealing furnace body, an opening on the top of the workbench, the annealing furnace body being fixedly installed in the opening, a sealing cover on the top of the annealing furnace body, a shelf fixedly connected to the bottom of the sealing cover by a column, a lifting control mechanism fixedly installed on the top of the workbench, the output end of the lifting control mechanism being fixedly installed on the top of the sealing cover, and a first slot provided on the back of the workbench. This utility model can drive the sealing cover to lift and lower through the lifting control mechanism, realizing the opening and closing of the annealing furnace body. This method replaces the manual opening and closing operation, thereby saving manpower. In addition, with the cooperation of the feeding conveyor belt, the discharging conveyor belt, and the pushing component, the automatic loading and unloading of glass bottle processing parts can be realized, thereby greatly improving work efficiency and making the glass bottle annealing process simpler.

[0004] The device places the glass bottle directly into the annealing furnace for heating during use. Because the bottle temperature is low, it takes a long time to heat it each time, resulting in high energy consumption. In addition, some heat is lost during the heating process, causing energy waste.

[0005] Therefore, it is necessary to invent a high-efficiency, low-consumption glass bottle annealing device to solve the above problems. Utility Model Content

[0006] The purpose of this invention is to provide an efficient and energy-saving glass bottle annealing device to solve the problem that in the technology, due to the low temperature of the bottle, it is necessary to heat it for a long time each time, resulting in high energy consumption, and some heat is lost during the heating process, causing energy waste.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency, low-consumption glass bottle annealing device, comprising an equipment platform, a plurality of placement plates on the surface of the equipment platform, a plurality of bottle bodies on the surface of the placement plates, an annealing furnace body fixedly connected to the upper surface of the equipment platform, an annealing chamber and a preheating chamber on the left and right sides of the interior of the annealing furnace body respectively, sealing plates provided at the positions of the left and right ends of the annealing furnace body between the annealing chamber and the preheating chamber, a heat conduction pipe provided on the upper side of the annealing furnace body, the left end of the heat conduction pipe fixedly connected to the top wall of the annealing chamber, and the right end of the heat conduction pipe fixedly connected to the upper end of the preheating chamber.

[0008] By adopting the above technical solution, the interior of the annealing furnace is divided into two parts: an annealing chamber and a preheating chamber. During use, excess heat from the annealing chamber is transferred into the preheating chamber to preheat the bottles inside. After the bottles are removed from the annealing chamber, the preheated bottles are transported back into the annealing chamber. Since the bottles have already been preheated, they can be heated to the annealing temperature with lower energy consumption, effectively reducing equipment energy consumption and avoiding energy waste.

[0009] Optionally, the furnace wall and the sealing plate of the annealing furnace body are both provided with a sandwich layer, and the sandwich layer is filled with heat-insulating material to improve the heat insulation of the annealing furnace body.

[0010] By adopting the above technical solutions, the combination of insulation material and sandwich layer effectively improves the insulation performance of the annealing furnace body and effectively reduces internal heat loss.

[0011] Optionally, positioning plates are fixedly connected to both the left and right ends of the annealing furnace body, and a sealing groove is provided on the inner side of the positioning plate, and the sealing plate is slidably connected to the sealing groove.

[0012] By adopting the above technical solution, the sealing groove and sealing plate work together to improve the sealing performance of the left and right ends of the annealing furnace body, and further improve the heat preservation performance of the annealing furnace body.

[0013] Optionally, hydraulic cylinders are fixedly installed on the upper surface of the annealing furnace body at the position on the side of the sealing plate, and a support rod is fixedly connected to the upper end of the sealing plate. The upper end of the telescopic rod in the hydraulic cylinder is fixedly connected to the upper end of the support rod.

[0014] By adopting the above technical solution, the hydraulic cylinder is used to open and close the sealing plate, improving the ease of use of the annealing furnace body.

[0015] Optionally, an electric valve may be installed on the surface of the heat-conducting pipe.

[0016] By adopting the above technical solution, electric valves are used to open and close heat transfer pipes.

[0017] Optionally, the equipment platform has an equipment slot in the middle, and a conveyor chain is installed inside the equipment slot. Multiple sets of pull rods are fixedly connected to the surface of the conveyor chain, and a slot is provided on the lower surface of the shelf, where the pull rods are engaged.

[0018] By adopting the above technical solution, the conveyor chain rotates, driving the pull rod to move, which in turn drives the shelf to move, thus conveying the shelf and the bottles on its surface.

[0019] Optionally, a drive shaft is rotatably connected to both the left and right ends of the equipment platform, and a drive motor is fixedly installed on the front side of the equipment platform. The output end of the drive motor is fixedly connected to the front end of the left drive shaft.

[0020] By adopting the above technical solution, the drive motor drives the drive shaft to rotate.

[0021] Optionally, a transmission sprocket is fixedly connected to the middle of the transmission shaft, and the two sets of transmission sprockets are located at the left and right ends of the equipment slot, respectively. The left and right ends of the transmission chain are respectively connected to the two sets of transmission sprockets.

[0022] By adopting the above technical solution, the drive shaft drives the drive sprockets on the surface to rotate, and the two sets of drive sprockets work together to drive the transmission chain to rotate, thereby adjusting the position of the pull rod.

[0023] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0024] 1. This utility model divides the interior of the annealing furnace into two parts: an annealing chamber and a preheating chamber. During use, excess heat from the annealing chamber is transferred into the preheating chamber to preheat the bottles inside. After the bottles are removed from the annealing chamber, the preheated bottles are transported back into the annealing chamber. Since the bottles have already been preheated, they can be heated to the annealing temperature with lower energy consumption, effectively reducing equipment energy consumption, avoiding energy waste, and improving annealing efficiency.

[0025] 2. By separating the pull rod from the shelf, the bottles can be placed sequentially on the surface of the shelf during the heating process. After a group of bottles has been annealed, the shelf can be quickly clamped onto the pull rod surface, which effectively improves the bottle feeding speed, further improves the bottle annealing efficiency, and achieves efficient and energy-saving annealing. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0027] Figure 2 This is a schematic diagram of the outer structure of the annealing furnace body of this utility model;

[0028] Figure 3 This is a schematic diagram of the internal structure of the annealing furnace body of this utility model;

[0029] Figure 4 This is a schematic diagram of the outer structure of the equipment platform of this utility model;

[0030] Figure 5 This is a schematic diagram of the internal structure of the equipment platform of this utility model.

[0031] Explanation of reference numerals in the attached figures:

[0032] 1. Equipment platform; 11. Equipment trough; 12. Conveyor chain; 13. Drive shaft; 14. Drive sprocket; 15. Drive motor; 16. Tie rod; 17. Shelf; 18. Bottle body; 2. Annealing furnace body; 21. Annealing chamber; 22. Preheating chamber; 23. Sealing plate; 24. Positioning plate; 25. Sealing groove; 26. Support rod; 27. Hydraulic cylinder; 28. Heat conduction pipe; 29. ​​Electric valve. Detailed Implementation

[0033] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0034] This utility model provides, for example Figures 1 to 3 The high-efficiency, low-consumption glass bottle annealing device shown includes a platform 1. Multiple sets of storage plates 17 are arranged on the surface of the platform 1, and multiple sets of bottle bodies 18 are arranged on the surface of the storage plates 17. An annealing furnace body 2 is fixedly connected to the upper surface of the platform 1. Annealing chamber 21 and preheating chamber 22 are located on the left and right sides inside the annealing furnace body 2, respectively. Sealing plates 23 are installed at both ends of the annealing furnace body 2 between the annealing chamber 21 and the preheating chamber 22. A heat-conducting pipe 28 is arranged on the upper side of the annealing furnace body 2. An electric valve 29 is installed on the surface of the heat-conducting pipe 28. The left end of the heat-conducting pipe 28 is fixedly connected to the top wall of the annealing chamber 21. The right end of the heat conduction pipe 28 is fixedly connected to the upper end of the preheating chamber 22. The furnace wall of the annealing furnace body 2 and the interior of the sealing plate 23 are both provided with a sandwich layer, and the interior of the sandwich layer is filled with heat insulation material to improve the heat insulation of the annealing furnace body 2. Positioning plates 24 are fixedly connected to both the left and right ends of the annealing furnace body 2. A sealing groove 25 is opened on the inner side of the positioning plate 24. The sealing plate 23 is slidably connected to the sealing groove 25. Hydraulic cylinders 27 are fixedly installed on the upper surface of the annealing furnace body 2 at the position on the side of the sealing plate 23. A support rod 26 is fixedly connected to the upper end of the sealing plate 23. The upper end of the telescopic rod in the hydraulic cylinder 27 is fixedly connected to the upper end of the support rod 26.

[0035] The furnace body 17 is equipped with multiple sets of storage plates. During the annealing process, the staff can place the bottles 18 to be annealed onto the surface of the storage plates 17 from the outside, avoiding empty furnaces, reducing furnace energy consumption, and improving energy utilization efficiency. Simultaneously, by setting up an annealing chamber 21 and a preheating chamber 22 inside the annealing furnace body 2, the annealing chamber 21 heats the bottles 18 to a specified temperature, and then gradually transfers the heat to the preheating chamber 22 to preheat the two sets of bottles 18 in the preheating chamber 22, improving energy efficiency. The temperature of the bottle 18 inside the preheating chamber 22 is reduced, thus reducing heat loss from the annealing furnace 2 during the cooling process of the bottle 18 and improving energy efficiency. After the annealing of the bottle 18 is completed, the bottle 18 inside the preheating chamber 22 is also heated to a higher temperature. At this time, the bottle 18 is transported to the annealing chamber 21. The bottle 18 is already at a higher temperature, so the heating module inside the annealing chamber 21 only needs to use less energy to heat the bottle 18 to the specified temperature, effectively reducing the energy consumption of the annealing furnace 2.

[0036] participate Figure 1 , Figure 4 and Figure 5 The equipment platform 1 has an equipment slot 11 in the middle, and a conveyor chain 12 is installed inside the equipment slot 11. Multiple sets of pull rods 16 are fixedly connected to the surface of the conveyor chain 12. The lower surface of the shelf 17 has a slot, and the pull rods 16 are locked in the slot. Both the left and right ends of the equipment platform 1 are rotatably connected to the drive shaft 13. A drive motor 15 is fixedly installed on the front side of the equipment platform 1. The output end of the drive motor 15 is fixedly connected to the front end of the left drive shaft 13. A drive sprocket 14 is fixedly connected to the middle of the drive shaft 13. The two sets of drive sprockets 14 are located at the left and right ends of the equipment slot 11, respectively. The left and right ends of the conveyor chain 12 are respectively connected to the two sets of drive sprockets 14.

[0037] In addition, the drive motor 15 drives the drive shaft 13 to rotate, and the drive shaft 13 drives the drive sprocket 14 on its surface to rotate. The two sets of drive sprockets 14 work together to drive the conveyor chain 12 to rotate. During the rotation of the conveyor chain 12, the pull rod 16 on its surface rotates. After the bottle 18 is placed on the surface of the shelf 17, it is locked on the upper side of the pull rod 16. At this time, the pull rod 16 pulls the shelf 17 to move, moving the bottle 18 into the interior of the annealing furnace body 2.

[0038] Specifically, before the annealing process of the bottle body 18, the operator can place the bottle body 18 sequentially on the surface of multiple sets of placement plates 17. During annealing, the placement plates 17 are directly clamped onto the surface of the pull rod 16. At this time, the conveyor chain 12 moves the placement plates 17 and the bottle body 18 on the surface to the annealing chamber 21 and the preheating chamber 22 inside the annealing furnace body 2, respectively. Next, the heating module inside the annealing chamber 21 heats the bottle body 18. Then, during the heat preservation and cooling process of the bottle body 18, the electric valve 29 is opened to gradually release the heat inside the annealing chamber 21 into the preheating chamber 22, using the residual heat to heat the preheating chamber 22. The bottle 18 inside is preheated to increase its temperature. After the bottle 18 inside the annealing chamber 21 is removed, a group of bottles 18 inside the preheating chamber 22 is transported to the annealing chamber 21. At this time, the bottle 18 has a certain temperature, so the heating module inside the annealing chamber 21 only needs less energy to heat the bottle 18 to the specified temperature. As the annealing furnace 2 continues to be used, the temperature inside the preheating chamber 22 will also increase, which will increase the preheating temperature of the bottle 18. This reduces the energy consumption required by the heating module inside the annealing chamber 21, effectively reducing the energy consumption of the annealing furnace 2.

[0039] The working principle of this utility model is as follows: The annealing furnace body 2 is internally divided into an annealing chamber 21 and a preheating chamber 22. During use, excess heat from the annealing chamber 21 is transferred into the preheating chamber 22 to preheat the bottles 18 inside the preheating chamber 22. After the bottles 18 are removed from the annealing chamber 21, the preheated bottles 18 are transported back into the annealing chamber 21. Since the bottles 18 have already been preheated, they can be heated to the annealing temperature with lower energy consumption, effectively reducing equipment energy consumption and avoiding energy waste, thus improving annealing efficiency. At the same time, the pull rod 16 is separated from the placement plate 17. During the heating process, the bottles 18 to be annealed can be placed sequentially on the surface of the placement plate 17. After a group of bottles 18 has been annealed, the placement plate 17 can be quickly clamped onto the surface of the pull rod 16, effectively increasing the feeding speed of the bottles 18 and thus improving the annealing efficiency of the bottles 18.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A high-efficiency, low-consumption glass bottle annealing device, comprising an equipment platform (1), characterized in that: The surface of the equipment platform (1) is provided with multiple sets of storage plates (17), and the surface of the storage plates (17) is provided with multiple sets of bottle bodies (18). An annealing furnace body (2) is fixedly connected to the upper surface of the equipment platform (1). The left and right sides inside the annealing furnace body (2) are respectively the annealing chamber (21) and the preheating chamber (22). Sealing plates (23) are provided at the positions of the left and right ends of the annealing furnace body (2) and the positions between the annealing chamber (21) and the preheating chamber (22). A heat conduction pipe (28) is provided on the upper side of the annealing furnace body (2). The left end of the heat conduction pipe (28) is fixedly connected to the top wall of the annealing chamber (21), and the right end of the heat conduction pipe (28) is fixedly connected to the upper end of the preheating chamber (22).

2. The high-efficiency, low-consumption glass bottle annealing device according to claim 1, characterized in that: The furnace wall and the interior of the sealing plate (23) of the annealing furnace body (2) are both provided with a sandwich layer, and the interior of the sandwich layer is filled with heat insulation material to improve the heat insulation of the annealing furnace body (2).

3. The high-efficiency, low-consumption glass bottle annealing device according to claim 2, characterized in that: The annealing furnace body (2) is fixedly connected to both the left and right ends with positioning plates (24), and a sealing groove (25) is provided on the inner side of the positioning plate (24). The sealing plate (23) is slidably connected to the sealing groove (25).

4. The high-efficiency, low-consumption glass bottle annealing device according to claim 3, characterized in that: Hydraulic cylinders (27) are fixedly installed on the upper surface of the annealing furnace body (2) at the position on the side of the sealing plate (23). Support rods (26) are fixedly connected to the upper end of the sealing plate (23). The upper end of the telescopic rod in the hydraulic cylinder (27) is fixedly connected to the upper end of the support rod (26).

5. The high-efficiency, low-consumption glass bottle annealing device according to claim 4, characterized in that: An electric valve (29) is installed on the surface of the heat-conducting pipe (28).

6. The high-efficiency, low-consumption glass bottle annealing device according to claim 1, characterized in that: The equipment platform (1) has an equipment slot (11) in the middle, and a conveyor chain (12) is provided inside the equipment slot (11). Multiple sets of pull rods (16) are fixedly connected to the surface of the conveyor chain (12). A slot is provided on the lower surface of the shelf (17), and the pull rods (16) are locked inside the slot.

7. The high-efficiency, low-consumption glass bottle annealing device according to claim 6, characterized in that: The equipment platform (1) is rotatably connected to both the left and right ends of the transmission shaft (13), and a transmission motor (15) is fixedly installed on the front side of the equipment platform (1). The output end of the transmission motor (15) is fixedly connected to the front end of the left transmission shaft (13).

8. The high-efficiency, low-consumption glass bottle annealing device according to claim 7, characterized in that: The transmission shaft (13) is fixedly connected to the middle of the transmission sprocket (14). The two sets of transmission sprockets (14) are located at the left and right ends of the equipment slot (11) respectively. The left and right ends of the transmission chain (12) are respectively connected to the two sets of transmission sprockets (14).

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