Production equipment for chinlon deep and shallow particle air coated yarn
By using motor-driven winding drum rotation and roller extrusion technology, the problem of existing equipment being unable to control the particle depth has been solved, enabling precise production of nylon air-coated yarn with varying particle depths and improving product appearance quality.
Patent Information
- Application Number
- CN202423181194.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing equipment cannot effectively control the depth of the particles, resulting in disordered particles that affect the appearance.
The motor drives the rotating shaft to rotate the take-up drum, and the telescopic rod drives the moving block to move up and down. The roller and the rolling ball squeeze the yarn to produce particles of different depths. Combined with the limiting mechanism, the take-up drum can be easily installed and disassembled.
It achieves precise control over particle depth, improving the overall appearance of the product.
Smart Images
Figure CN223535331U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of production technology for coated yarns, and in particular to a production equipment for air-coated yarns with both light and dark nylon particles. Background Technology
[0002] Different shades of particles are distributed on the nylon yarn, creating a unique color layering and visual effect. Compared with ordinary nylon yarn, it has a more three-dimensional and fashionable feel. This rich color expression can meet consumers' demand for personalized and fashionable textiles and can be used to make various fashion clothing, home decorations, etc., adding unique charm to the products.
[0003] A search revealed that the Chinese patent publication number is CN216688499U. This utility model relates to the field of air-coated yarn preparation technology, specifically a production equipment for air-coated yarns with varying nylon particle sizes. The equipment includes parallel nylon yarn preparers and spandex yarn preparers. The nylon yarn preparers consist of two parts: a white nylon yarn preparer and a black nylon yarn preparer. A texturing machine is installed after the white and black nylon yarn preparers. A first traction roller is installed after the texturing machine. A second traction roller is installed after the spandex yarn preparers. An air-coated yarn is installed after both the first and second traction rollers. The equipment, consisting of a nozzle, a third traction roller, an oiling system, and a winding system, utilizes two types of nylon raw materials and a two-stage stretching process. It leverages the different properties of these two materials to create a differentiated air-coated yarn, producing irregular white particles on the surface of the finished fabric. These irregular white particles float on the fabric surface, creating a beautiful three-dimensional visual effect. This effect requires no dyeing, which is environmentally friendly. However, in practical use, the equipment cannot effectively control the depth of particle formation, resulting in irregular particles that are messy and affect the appearance. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a production equipment for air-coated nylon granules of varying depths, aiming to improve the problem that the existing equipment cannot effectively control the depth of granule formation, and can only produce irregular granules, resulting in messy granules that affect the appearance.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a production equipment for air-coated nylon granules of varying depths, comprising a workbench, with fixed plates fixedly connected to both the front and rear sides of the left end of the workbench; a motor fixedly connected to the front side of the front fixed plate; the output end of the motor passing through the fixed plate and fixedly connected to a rotating shaft one; a rotating shaft two rotatably connected to the front side of the rear fixed plate; a winding drum provided on the adjacent side of the rotating shaft one and rotating shaft two; a rotating drum one rotatably connected to the upper middle part of the left end of the top of the workbench; grooves provided on both the front and rear sides of the top of the workbench; telescopic rods fixedly connected to the bottom inner sides of the two grooves; moving blocks fixedly connected to the tops of the two telescopic rods; the same fixed rod fixedly connected to the adjacent side of the two moving blocks; rollers rotatably connected to the outer walls of the fixed rods; a pad fixedly connected to the top of the workbench; multiple rolling balls rotatably connected to the top of the pad at equal intervals; and an installation mechanism provided on the left side of the workbench.
[0006] The above technical solution provides power to the entire equipment by driving the motor to rotate the shaft, which in turn rotates the winding drum for winding. The telescopic rod moves up and down, causing the moving block to move up and down, which in turn moves the fixed rod. The roller on the outer wall of the fixed rod presses down on the yarn and squeezes it against the rolling ball on the top of the pad. The pressure of the roller on the yarn is different from that of the rolling ball, resulting in different depths of air pockets.
[0007] As a further description of the above technical solution:
[0008] The installation mechanism includes a limiting plate, two limiting plates are respectively fixedly connected to the adjacent ends of the corresponding rotating shaft one and rotating shaft two, a slot is opened on the adjacent side of the two limiting plates, a limiting block is slidably connected to the top of the two limiting plates, a limiting hole is opened on the top of the two limiting plates and the limiting block, and a limiting bolt is rotatably connected to the left and right sides of the top of the two limiting blocks, and a locking block is fixedly connected to the front and rear ends of the winding drum.
[0009] The above technical solution involves moving the card block into the slot, aligning the limiting hole on the limiting block with the limiting hole on the top of the limiting plate, and then rotating the limiting bolts to pass through the corresponding limiting holes in sequence to limit and fix the limiting plate and the limiting block. This fixes the card block inside the slot, enabling quick installation and disassembly of the winding drum.
[0010] As a further description of the above technical solution:
[0011] A rotating drum is rotatably connected to the top right end of the workbench, and a unwinding drum is rotatably connected to the right end of the workbench.
[0012] Through the above technical solution, the unwinding drum and the second rotating drum provide raw materials for the equipment, enabling the second rotating drum to provide tension when the roller extrudes the yarn.
[0013] As a further description of the above technical solution:
[0014] A switch is fixedly connected to the front left end of the workbench, and the switch is electrically connected to the motor.
[0015] Through the above technical solution, the switch can control the motor, allowing for free control over whether the motor works or not.
[0016] As a further description of the above technical solution:
[0017] A triangular plate is fixedly connected to the top of each of the two fixed plates, and the right side of each of the two triangular plates is fixedly connected to the left side of the workbench.
[0018] Through the above technical solution, the triangular plate can disperse the pressure borne by the fixed plate, thereby dispersing the pressure and making it more secure.
[0019] As a further description of the above technical solution:
[0020] A storage box is fixedly connected to the front side of the workbench, and a rotating door is rotatably connected to the top of the storage box.
[0021] Through the above technical solution: the storage box can temporarily store the tools needed by the staff, and the rotating door can protect the items inside the storage box.
[0022] As a further description of the above technical solution:
[0023] The workbench is fixedly connected to four corners at the bottom, and rubber pads are fixedly connected to the bottom of each of the support feet.
[0024] Through the above technical solution: the support feet can provide support for the worktable and distribute the pressure on the worktable, and the rubber pads can provide friction for the support feet to make them more stable.
[0025] As a further description of the above technical solution:
[0026] The two grooves are provided with sliding grooves on the left and right sides of their interiors, and the two movable blocks are fixedly connected to sliders on the left and right sides of their interiors.
[0027] The above technical solution allows the sliding block to move more stably and smoothly inside the groove by means of the groove and the slider.
[0028] This utility model has the following beneficial effects:
[0029] 1. In this utility model, the motor drives the winding drum to rotate and pull the yarn, so that the yarn passes through the top of the first and second rotating drums. The telescopic rod drives the moving block to move up and down, so that the fixed rod drives the roller to move up and down. The roller presses the yarn down and squeezes it with the rolling ball, so that the yarn produces air pockets of different depths.
[0030] 2. In this utility model, by aligning the card block with the groove and inserting it into the groove, the limiting block and the limiting plate are aligned so that the limiting holes are aligned. At this time, the limiting bolts are rotated to pass through the corresponding limiting holes in sequence, thereby limiting and fixing the limiting plate and the limiting block, which facilitates the installation of the winding drum. Attached Figure Description
[0031] Figure 1 This is a perspective view of a production equipment for air-coated nylon granules of varying depths according to the present invention.
[0032] Figure 2 This is a rear view of the structure of a production equipment for air-coated nylon granules of varying depths according to this utility model.
[0033] Figure 3 This is a structural exploded view of a production equipment for air-coated nylon granules of varying depths proposed in this utility model;
[0034] Figure 4 This is a structurally exploded view of the installation mechanism of a production equipment for air-coated nylon granules of varying depths, as proposed in this utility model.
[0035] Figure 5 for Figure 4 Enlarged view of point A in the middle.
[0036] Legend:
[0037] 1. Workbench; 2. Installation mechanism; 201. Limiting plate; 202. Slot; 203. Limiting block; 204. Limiting hole; 205. Limiting bolt; 206. Locking block; 3. Fixing plate; 4. Motor; 5. Rotating shaft one; 6. Rotating shaft two; 7. Rewinding drum; 8. Rotating drum one; 9. Groove; 10. Telescopic rod; 11. Moving block; 12. Fixing rod; 13. Roller; 14. Pad; 15. Rolling ball; 16. Rotating drum two; 17. Unwinding drum; 18. Switch; 19. Triangle plate; 20. Storage box; 21. Rotating door; 22. Support foot; 23. Rubber pad; 24. Slide groove; 25. Slider. Detailed Implementation
[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0039] Reference Figure 1 , Figure 2 and Figure 3 This utility model provides an embodiment of a production equipment for air-coated nylon yarn with varying depths, comprising a workbench 1. Fixed plates 3 are fixedly connected to both the front and rear sides of the left end of the workbench 1. A motor 4 is fixedly connected to the front side of the front fixed plate 3. The output end of the motor 4 passes through the fixed plate 3 and is fixedly connected to a rotating shaft 5. A rotating shaft 6 is rotatably connected to the front side of the rear fixed plate 3. A winding drum 7 is provided on an adjacent side of the rotating shaft 5 and the rotating shaft 6. A rotating drum 8 is rotatably connected to the upper left part of the top of the workbench 1. Grooves are provided on both the front and rear sides of the top of the workbench 1. 9. Telescopic rods 10 are fixedly connected to the bottom inner side of both grooves 9. Movable blocks 11 are fixedly connected to the top of both telescopic rods 10. The same fixed rod 12 is fixedly connected to the adjacent side of both movable blocks 11. Rollers 13 are rotatably connected to the outer wall of the fixed rod 12. A pad 14 is fixedly connected to the top of the workbench 1. Multiple rolling balls 15 are rotatably connected to the top of the pad 14 at equal intervals. An installation mechanism 2 is provided on the left side of the workbench 1. A rotating drum 16 is rotatably connected to the top right end of the workbench 1. A unwinding drum 17 is rotatably connected to the right end of the workbench 1.
[0040] Specifically, the starting motor 4 drives the rotating shaft 5 to rotate. The rotating shaft 5 and the rotating shaft 6 work together to drive the winding drum 7 to rotate. The winding drum 7 winds up the produced nylon granular air-coated yarn of varying depths. The yarn first passes through the top of the rotating drum 8 and the rotating drum 16. Then, the telescopic rod 10 can be adjusted in height according to production needs, thereby driving the fixed rod 12 and the roller 13 to move up and down through the moving block 11 to adjust the tension of the yarn. The roller 13 rotates, and then the yarn comes to the pad 14. Multiple rolling balls 15 on the pad 14 are evenly distributed. The rolling balls 15 can squeeze the yarn to produce granular air pockets of varying depths for yarns under different pressures.
[0041] Reference Figure 4 and Figure 5The installation mechanism 2 includes a limiting plate 201. The two limiting plates 201 are fixedly connected to the adjacent ends of the corresponding rotating shaft 5 and rotating shaft 6. The adjacent sides of the two limiting plates 201 are provided with slots 202. The tops of the two limiting plates 201 are slidably connected with limiting blocks 203. The tops of the two limiting plates 201 and the limiting blocks 203 are provided with limiting holes 204. The top left and right sides of the two limiting blocks 203 are rotatably connected with limiting bolts 205. The front and rear ends of the winding drum 7 are fixedly connected with locking blocks 206.
[0042] Specifically, when installing the winding drum 7, the locking block 206 is aligned with the slot 202 on the limiting plate 201 and inserted. After the locking block 206 is fully inserted into the slot 202, the limiting block 203 is slid along the top of the limiting plate 201 to a suitable position so that the limiting hole 204 on the limiting block 203 is aligned with the limiting hole 204 on the limiting plate 201. Then, the limiting bolt 205 is rotated so that it passes through the aligned limiting hole 204, thereby fixing the limiting block 203 on the limiting plate 201, thus achieving the limiting and fixing of the locking block 206.
[0043] Reference Figure 1 and Figure 2 A switch 18 is fixedly connected to the front left end of the workbench 1. The switch 18 is electrically connected to the motor 4. Triangle plates 19 are fixedly connected to the top of the two fixed plates 3. The right sides of the two triangle plates 19 are fixedly connected to the left side of the workbench 1. A storage box 20 is fixedly connected to the front of the workbench 1. A rotating door 21 is rotatably connected to the top of the storage box 20.
[0044] Specifically, switch 18 can control motor 4, freely controlling whether motor 4 works or not; triangle plate 19 can reinforce fixing plate 3 and distribute the pressure of fixing plate 3; storage box 20 can allow staff to store tools; and rotating door 21 can protect the items inside storage box 20.
[0045] Reference Figure 1 and Figure 3 Support feet 22 are fixedly connected to the four corners of the bottom of the workbench 1. Rubber pads 23 are fixedly connected to the bottom of the multiple support feet 22. Slide grooves 24 are opened on the left and right sides of the two grooves 9. Slide blocks 25 are fixedly connected to the left and right sides of the two moving blocks 11.
[0046] Specifically, the support foot 22 can distribute the pressure of the worktable 1, the rubber pad 23 can increase the friction of the support foot 22 to make it more stable, and the slider 25 and the slide 24 can make the moving block 11 move more stably.
[0047] Working Principle: When using the production equipment for nylon light and dark particle air-coated yarn, the motor 4 must first be started to drive the rotating shaft 5 to rotate. The rotating shaft 5 and the rotating shaft 6 work together to drive the winding drum 7 to rotate. The winding drum 7 winds up the produced nylon light and dark particle air-coated yarn. During the production process, the yarn first passes through the rotating drum 8, which plays a preliminary guiding role. Then, the telescopic rod 10 can be adjusted in height according to production needs, thereby driving the fixed rod 12 and the roller 13 to move up and down through the moving block 11 to adjust the tension of the yarn. The roller 13 rotates to assist the yarn to pass smoothly and ensure the stability of the yarn during the transmission process. Then the yarn comes to the pad 14, where multiple rolling balls 15 are evenly distributed and roll. Ball 15 can compress the yarn to produce air pockets of varying depths to yarns under different pressures. When installing the take-up drum 7, the locking blocks 206 at the front and rear ends of the take-up drum 7 are aligned with the slots 202 on the limiting plate 201 and inserted. At this time, the two limiting plates 201 are fixed to the adjacent ends of the rotating shaft 5 and the rotating shaft 6, respectively. After the locking blocks 206 are fully inserted into the slots 202, the limiting block 203 is slid along the top of the limiting plate 201 to a suitable position so that the limiting hole 204 on the limiting block 203 is aligned with the limiting hole 204 on the limiting plate 201. Then, the limiting bolt 205 is rotated so that it passes through the aligned limiting hole 204, thereby fixing the limiting block 203 on the limiting plate 201, thus achieving the limiting and fixing of the locking block 206.
[0048] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A production equipment for air-coated nylon yarn with varying depths of particle size, comprising a workbench (1), characterized in that: The workbench (1) has fixed plates (3) fixedly connected to both the front and rear sides of its left end. A motor (4) is fixedly connected to the front side of the fixed plate (3). The output end of the motor (4) passes through the fixed plate (3) and is fixedly connected to a rotating shaft (5). A rotating shaft (6) is rotatably connected to the front side of the fixed plate (3) on the rear side. A winding drum (7) is provided on the adjacent side of the rotating shaft (5) and the rotating shaft (6). A rotating drum (8) is rotatably connected to the upper middle part of the left end of the top of the workbench (1). Grooves are provided on both the front and rear sides of the top of the workbench (1). 9) A telescopic rod (10) is fixedly connected to the bottom inner side of each of the two grooves (9). A moving block (11) is fixedly connected to the top of each of the two telescopic rods (10). The same fixed rod (12) is fixedly connected to the adjacent side of each of the two moving blocks (11). A roller (13) is rotatably connected to the outer wall of the fixed rod (12). A pad (14) is fixedly connected to the top of the workbench (1). Multiple rolling balls (15) are rotatably connected to the top of the pad (14) at equal intervals. An installation mechanism (2) is provided on the left side of the workbench (1).
2. The production equipment for air-coated nylon granules of varying depths according to claim 1, characterized in that: The installation mechanism (2) includes a limiting plate (201). The two limiting plates (201) are fixedly connected to the adjacent ends of the corresponding rotating shaft one (5) and rotating shaft two (6). The adjacent sides of the two limiting plates (201) are provided with slots (202). The tops of the two limiting plates (201) are slidably connected with limiting blocks (203). The tops of the two limiting plates (201) and the limiting blocks (203) are provided with limiting holes (204). The top left and right sides of the two limiting blocks (203) are rotatably connected with limiting bolts (205). The front and rear ends of the winding drum (7) are fixedly connected with blocks (206).
3. The production equipment for air-coated nylon granules of varying depths according to claim 1, characterized in that: The top right end of the workbench (1) is rotatably connected to a rotating drum (16), and the right end of the workbench (1) is rotatably connected to a unwinding drum (17).
4. The production equipment for air-coated nylon granules of varying depths according to claim 1, characterized in that: A switch (18) is fixedly connected to the front left end of the workbench (1), and the switch (18) is electrically connected to the motor (4).
5. The production equipment for air-coated nylon granules of varying depths according to claim 1, characterized in that: Triangle plates (19) are fixedly connected to the top of both fixed plates (3), and the right sides of both triangle plates (19) are fixedly connected to the left side of the workbench (1).
6. The production equipment for air-coated nylon granules of varying depths according to claim 1, characterized in that: A storage box (20) is fixedly connected to the front side of the workbench (1), and a rotating door (21) is rotatably connected to the top of the storage box (20).
7. The production equipment for air-coated nylon granules of varying depths according to claim 1, characterized in that: The workbench (1) has four fixed support feet (22) at the bottom corners, and the bottom of each of the support feet (22) has a fixed rubber pad (23).
8. The production equipment for air-coated nylon granules of varying depths according to claim 1, characterized in that: The two grooves (9) are provided with sliding grooves (24) on the left and right sides, and the two moving blocks (11) are fixedly connected with sliders (25) on the left and right sides.