Cleaning device for high-silica glass fiber yarn

By designing a high-silica glass fiber yarn cleaning device, utilizing a power transmission system and high-pressure nozzles, the problems of low cleaning efficiency and unstable results in existing technologies have been solved, achieving efficient, uniform, and thorough cleaning, reducing production costs, and ensuring yarn performance.

CN223535403UActive Publication Date: 2025-11-11JIANGSU HENGZHOU SPECIAL GLASS FIBER MATERIAL
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Patent Information

Application Number
CN202423048985.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-11
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The cleaning of existing high-silica glass fiber yarns relies on manual operation or simple soaking, which is inefficient, has unstable results, easily damages the yarn, is labor-intensive, and incomplete cleaning may lead to performance degradation and shortened lifespan.

Method used

A cleaning device comprising a support column, a cleaning tank, a water storage tank, a support rod, and a conveyor belt is designed. It is equipped with a drive motor, brushes, a water pump, high-pressure nozzles, and auxiliary mechanisms. The device achieves efficient cleaning through a power transmission system, ensuring the stability of brush rotation and the uniformity of cleaning agent. The high-pressure nozzles provide precise spraying, and the cam structure of the transmission rod improves the uniformity and thoroughness of cleaning.

Benefits of technology

It improves cleaning efficiency and quality, reduces production costs, ensures yarn performance and lifespan, reduces energy loss, and achieves efficient, uniform, and thorough cleaning results.

✦ Generated by Eureka AI based on patent content.

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Abstract

A high-silica glass fiber yarn cleaning device comprises supporting columns, a cleaning box, a water storage box, supporting rods and a conveying belt, the upper ends of the supporting columns are fixedly connected with the lower end of the cleaning box, the upper end of the cleaning box is fixedly connected with the lower end of the water storage box, the two ends of the two supporting rods are fixedly connected with the inner wall of the cleaning box, and the surfaces of the two supporting rods are in meshed connection with the inner wall of the conveying belt. A cleaning device is arranged in the cleaning box, and an auxiliary mechanism is arranged at the upper end of the water storage box. The cleaning device is used for cleaning yarns, the auxiliary mechanism is used for mixing cleaning agents, the driving motor is fixed with the connecting rod, stability and reliability of the rotating speed of the brush are guaranteed, cleaning efficiency and quality are improved, the driving bevel gear is meshed with the driven bevel gear, vertical conversion of power is achieved, space layout is fully utilized, and the cleaning efficiency is improved. The power transmission efficiency is improved, the energy consumption is reduced, the production cost is reduced, the high-pressure nozzle accurately sprays and cleans the surface of the yarn, the spraying position deviation is avoided, and the cleaning uniformity and thoroughness are improved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of high silica glass fiber yarn, and specifically relates to a cleaning device for high silica glass fiber yarn. Background Technology

[0002] High-silica glass fiber yarn is a special type of glass fiber made primarily of high-purity silica. It possesses excellent properties such as high temperature resistance, corrosion resistance, low thermal conductivity, and high strength. This yarn is widely used in aerospace, military, thermal insulation materials, high-temperature filtration, and high-performance composite materials. It can withstand the stringent requirements of extreme environments, such as high temperature, chemical corrosion, and mechanical stress, making it an indispensable material in modern high-tech fields.

[0003] During processing, high-silica glass fiber yarns require an acid pickling process. After acid pickling, residual acidic substances and impurities on the surface must be thoroughly removed to ensure performance in subsequent processing and applications. In existing technologies, cleaning high-silica glass fiber yarns often relies on manual operation or simple soaking, which is not only inefficient and produces inconsistent cleaning results, easily causing damage and contamination to the yarn, but also labor-intensive and time-consuming manual cleaning, increasing production costs and reducing efficiency. Furthermore, incomplete cleaning can lead to performance degradation and shortened lifespan in subsequent use. Utility Model Content

[0004] In response to the problems raised in the background technology, this utility model studies and designs a cleaning device for high-silica glass fiber yarn. The purpose is to provide a device that can efficiently clean acid-washed high-silica glass fiber yarn, so as to reduce enterprise production costs, improve cleaning efficiency, and ensure the performance of high-silica glass fiber yarn in subsequent processing and application.

[0005] The technical solution of this utility model:

[0006] A cleaning device for high-silica glass fiber yarn includes a support column, a cleaning tank, a water storage tank, support rods, and a conveyor belt. The upper end of the support column is fixedly connected to the lower end of the cleaning tank, and the upper end of the cleaning tank is fixedly connected to the lower end of the water storage tank. The two ends of the two support rods are fixedly connected to the inner wall of the cleaning tank, and the surfaces of the two support rods are engaged with the inner wall of the conveyor belt. The cleaning tank is equipped with a cleaning device for cleaning the yarn, and the upper end of the water storage tank is equipped with an auxiliary mechanism for mixing the cleaning agent.

[0007] Preferably, the cleaning device includes a drive motor, a connecting rod, a brush, a water pump, and high-pressure nozzles. The output end of the drive motor is fixedly connected to the right end of the connecting rod, the surface of the connecting rod is fixedly connected to the inner wall of the brush, the inner wall of the water tank is fixedly connected to the surface of the water pump, and the output end of the water pump is fixedly connected to two sets of high-pressure nozzles.

[0008] Preferably, the auxiliary mechanism includes a dual-head motor, a driving bevel gear, a driven bevel gear, a fixed rod, and a stirring plate. The output ends on both sides of the dual-head motor are fixedly connected to the inner walls of the two driving bevel gears. The surfaces of the driving bevel gears mesh with the surfaces of the driven bevel gears. The lower end of the driven bevel gear is fixedly connected to the upper end of the fixed rod. The surface of the fixed rod is fixedly connected to the inner wall of the stirring plate.

[0009] Preferably, a protective box is provided at the upper end of the water storage tank, and the lower end of the protective box is fixedly connected to the upper surface of the water storage tank. A transmission rod is provided on the inner wall of the cleaning tank, and a plurality of cams are provided on the surface of the transmission rod. The surface of the transmission rod is fixedly connected to the inner wall of the plurality of cams.

[0010] Preferably, the surface of the drive motor is fixedly connected to the right side surface of the cleaning tank, the two ends of the connecting rod are rotatably connected to the two ends of the upper side of the inner wall of the cleaning tank, and the surfaces of the two sets of high-pressure nozzles are fixedly connected to the upper end of the cleaning tank.

[0011] Preferably, the surface of the dual-head motor is fixedly connected to the upper surface of the water storage tank, and the upper surfaces of the two fixed rods are rotatably connected to the inner wall of the upper end of the water storage tank.

[0012] Preferably, the two ends of the transmission rod are rotatably connected to the inner wall of the lower end of the cleaning tank, the cam surface is slidably connected to the inner wall of the conveyor belt, and the right end surface of the transmission rod is engaged with the right end surface of the connecting rod via a belt.

[0013] The beneficial effects of this utility model are as follows: This utility model has a reasonable structure and novel design. The cleaning device is used to clean the high-silica glass fiber yarn, and the auxiliary mechanism is used to mix the cleaning agent. The drive motor is fixed to the connecting rod, ensuring the directness and efficiency of power transmission, avoiding additional power loss, and ensuring the stability and reliability of the brush rotation speed. This plays an important role in improving cleaning efficiency and quality. The meshing of the active bevel gear and the driven bevel gear can realize the vertical conversion of power, that is, from the horizontal direction to the vertical direction. This not only makes full use of the space layout, but also improves the efficiency of power transmission, reduces energy loss, and lowers production costs. The high-pressure nozzle can accurately spray and clean the surface of the high-silica glass fiber yarn, avoiding deviation in the spray position, improving the uniformity and thoroughness of cleaning, and has high practical value. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0016] Figure 3 This is a schematic diagram of the cleaning device in this utility model;

[0017] Figure 4 This is a schematic diagram of the auxiliary mechanism in this utility model.

[0018] The components include: 1. Cleaning device; 1-1. Drive motor; 1-2. Connecting rod; 1-3. Brush; 1-4. Water pump; 1-5. High-pressure nozzle; 2. Auxiliary mechanism; 2-1. Dual-head motor; 2-2. Driven bevel gear; 2-3. Driven bevel gear; 2-4. Fixed rod; 2-5. Stirring plate; 3. Protective box; 4. Transmission rod; 5. Cam; 6. Support column; 7. Cleaning box; 8. Water storage tank; 9. Support rod; 10. Conveyor belt. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0020] like Figures 1-4 As shown, a cleaning device for high-silica glass fiber yarn includes a support column 6, a cleaning tank 7, a water storage tank 8, support rods 9, and a conveyor belt 10. The upper end of the support column 6 is fixedly connected to the lower end of the cleaning tank 7, and the upper end of the cleaning tank 7 is fixedly connected to the lower end of the water storage tank 8. The two ends of the two support rods 9 are fixedly connected to the inner wall of the cleaning tank 7, and the surfaces of the two support rods 9 are engaged with the inner wall of the conveyor belt 10. A cleaning device 1 is provided inside the cleaning tank 7, and an auxiliary mechanism 2 is provided at the upper end of the water storage tank 8. The cleaning device 1 is used to clean the high-silica glass fiber yarn, and the auxiliary mechanism 2 is used to mix the cleaning agent.

[0021] like Figure 3 As shown, the cleaning device 1 includes a drive motor 1-1, a connecting rod 1-2, a brush 1-3, a water pump 1-4, and a high-pressure nozzle 1-5. The output end of the drive motor 1-1 is fixedly connected to the right end of the connecting rod 1-2, the surface of the connecting rod 1-2 is fixedly connected to the inner wall of the brush 1-3, the inner wall of the water tank 8 is fixedly connected to the surface of the water pump 1-4, and the output end of the water pump 1-4 is fixedly connected to two sets of high-pressure nozzles 1-5. The drive motor 1-1 is fixedly connected to the connecting rod 1-2, ensuring the directness and efficiency of power transmission, avoiding additional power loss, and ensuring the stability and reliability of the rotation speed of the brush 1-3. This plays an important role in improving cleaning efficiency and quality.

[0022] like Figure 4As shown, the auxiliary mechanism 2 includes a dual-head motor 2-1, a driving bevel gear 2-2, a driven bevel gear 2-3, a fixed rod 2-4, and a stirring plate 2-5. The output ends on both sides of the dual-head motor 2-1 are fixedly connected to the inner walls of the two driving bevel gears 2-2. The surface of the driving bevel gear 2-2 meshes with the surface of the driven bevel gear 2-3. The lower end of the driven bevel gear 2-3 is fixedly connected to the upper end of the fixed rod 2-4. The surface of the fixed rod 2-4 is fixedly connected to the inner wall of the stirring plate 2-5. The meshing of the driving bevel gear 2-2 and the driven bevel gear 2-3 enables the vertical conversion of power, that is, from the horizontal direction to the vertical direction. This not only makes full use of the spatial layout but also improves the efficiency of power transmission and reduces energy loss.

[0023] like Figure 2 As shown, a protective box 3 is provided at the upper end of the water storage tank 8, and the lower end of the protective box 3 is fixedly connected to the upper surface of the water storage tank 8. A transmission rod 4 is provided on the inner wall of the cleaning tank 7, and a number of cams 5 are provided on the surface of the transmission rod 4. The surface of the transmission rod 4 is fixedly connected to the inner wall of the number of cams 5. Through the periodic movement of the cams 5, the conveyor belt 10 can be intermittently lifted, so that the high silica glass fiber yarn can come into closer contact with the rotating brushes 1-3 when passing through the cleaning tank 7, thereby improving the removal effect of stains on the surface of the high silica glass fiber yarn during the cleaning process.

[0024] like Figures 1-3 As shown, the surface of the drive motor 1-1 is fixedly connected to the right side surface of the cleaning tank 7, and the two ends of the connecting rod 1-2 are rotatably connected to the two ends of the upper side of the inner wall of the cleaning tank 7. The surfaces of the two sets of high-pressure nozzles 1-5 are fixedly connected to the upper end of the cleaning tank 7. The fixed connection between the surfaces of the high-pressure nozzles 1-5 and the upper end of the cleaning tank 7 ensures that the nozzles are fixed in position during the cleaning process, which can accurately spray and clean the surface of the high-silica glass fiber yarn, avoid the deviation of the spray position, and improve the uniformity and thoroughness of the cleaning.

[0025] like Figure 2 , Figure 3 As shown, the surface of the dual-head motor 2-1 is fixedly connected to the upper surface of the water storage tank 8, and the upper surfaces of the two fixed rods 2-4 are rotatably connected to the upper inner wall of the water storage tank 8. The fixed rods 2-4 can rotate freely inside the water storage tank 8, ensuring that the stirring plate 2-5 can smoothly stir the cleaning agent and improve the mixing uniformity of the cleaning agent.

[0026] like Figures 1-3 As shown, the two ends of the transmission rod 4 are rotatably connected to the inner wall of the lower end of the cleaning tank 7, the surface of the cam 5 is slidably connected to the inner wall of the conveyor belt 10, and the right end surface of the transmission rod 4 is meshed with the right end surface of the connecting rod 1-2 through a belt. The transmission rod 4 and the connecting rod 1-2 are connected by a belt, which realizes the efficient transmission of power, ensures the synchronous movement of the transmission rod 4 and the connecting rod 1-2, and improves the coordination and reliability of the overall transmission.

[0027] Specific usage process: When cleaning yarn, first select a matching cleaning agent according to the specific material of the yarn and the nature of the stains, and add an appropriate amount to the water storage tank 8. Then, turn on the double-headed motor 2-1 in the protective box 3. The output shaft of the double-headed motor 2-1 will drive the active bevel gear 2-2 to rotate. Through the meshing action between the active bevel gears 2-2, the driven bevel gear 2-3 and the fixed rod 2-4 below it will rotate synchronously. The fixed rod 2-4 is equipped with a stirring plate 2-5, which can effectively stir the cleaning agent in the water storage tank 8 evenly during the rotation process, ensuring that the cleaning agent components are fully mixed, providing a good foundation for the subsequent cleaning process. After preparation, the operator feeds one end of the acid-washed high-silica glass fiber yarn to be cleaned into the cleaning tank 7 and places it on the conveyor belt 10. The conveyor belt 10 is then started, slowly feeding the high-silica glass fiber yarn into the cleaning tank 7. Simultaneously, the drive motor 1-1 and water pump 1-4 are started. The water pump 1-4 draws the pre-mixed cleaning agent from the water tank 8 and delivers it through pipes to the high-pressure nozzles 1-5 located inside the cleaning tank 7. These high-pressure nozzles 1-5 are installed on both sides of the brushes 1-3, allowing for comprehensive spraying of the high-silica glass fiber yarn's surface as it passes through, effectively removing attached stains. Motor 1-1 drives brush 1-3 to rotate via connecting rod 1-2, achieving mechanical friction cleaning of the high-silica glass fiber yarn. Connecting rod 1-2 is also connected to transmission rod 4 via belt. When brush 1-3 rotates, cam 5 on transmission rod 4 moves along with it, periodically lifting conveyor belt 10, making the high-silica glass fiber yarn more closely contact the rotating brush 1-3, improving the cleaning effect. After cleaning, the high-silica glass fiber yarn will be sent out from the other side of cleaning tank 7, completing the entire cleaning process. The cleaning agent used in the cleaning process will be collected at the bottom of cleaning tank 7 for subsequent processing or recycling.

[0028] In summary, this utility model has achieved the expected results.

Claims

1. A cleaning device for high-silica glass fiber yarn, characterized in that: The device includes a support column, a cleaning tank, a water storage tank, support rods, and a conveyor belt. The upper end of the support column is fixedly connected to the lower end of the cleaning tank, and the upper end of the cleaning tank is fixedly connected to the lower end of the water storage tank. The two ends of the two support rods are fixedly connected to the inner wall of the cleaning tank, and the surfaces of the two support rods are engaged with the inner wall of the conveyor belt. The cleaning tank is equipped with a cleaning device for cleaning yarn, and the upper end of the water storage tank is equipped with an auxiliary mechanism for mixing cleaning agents.

2. The cleaning device for high-silica glass fiber yarn as described in claim 1, characterized in that: The cleaning device includes a drive motor, a connecting rod, a brush, a water pump, and high-pressure nozzles. The output end of the drive motor is fixedly connected to the right end of the connecting rod, the surface of the connecting rod is fixedly connected to the inner wall of the brush, the inner wall of the water tank is fixedly connected to the surface of the water pump, and the output end of the water pump is fixedly connected to two sets of high-pressure nozzles.

3. The cleaning device for high-silica glass fiber yarn as described in claim 1, characterized in that: The auxiliary mechanism includes a dual-head motor, a driving bevel gear, a driven bevel gear, a fixed rod, and a stirring plate. The output ends on both sides of the dual-head motor are fixedly connected to the inner walls of the two driving bevel gears. The surfaces of the driving bevel gears mesh with the surfaces of the driven bevel gears. The lower end of the driven bevel gear is fixedly connected to the upper end of the fixed rod. The surface of the fixed rod is fixedly connected to the inner wall of the stirring plate.

4. The cleaning device for high-silica glass fiber yarn as described in claim 1, characterized in that: The upper end of the water storage tank is provided with a protective box, the lower end of which is fixedly connected to the upper surface of the water storage tank. The inner wall of the cleaning tank is provided with a transmission rod, and the surface of the transmission rod is provided with several cams. The surface of the transmission rod is fixedly connected to the inner wall of several cams.

5. The cleaning device for high-silica glass fiber yarn as described in claim 2, characterized in that: The surface of the drive motor is fixedly connected to the right side surface of the cleaning tank, the two ends of the connecting rod are rotatably connected to the two ends of the upper side of the inner wall of the cleaning tank, and the surfaces of the two sets of high-pressure nozzles are fixedly connected to the upper end of the cleaning tank.

6. The cleaning device for high-silica glass fiber yarn as described in claim 3, characterized in that: The surface of the dual-head motor is fixedly connected to the upper surface of the water storage tank, and the upper surfaces of the two fixed rods are rotatably connected to the inner wall of the upper end of the water storage tank.

7. The cleaning device for high-silica glass fiber yarn as described in claim 4, characterized in that: Both ends of the transmission rod are rotatably connected to the inner wall of the lower end of the cleaning tank, the cam surface is slidably connected to the inner wall of the conveyor belt, and the right end surface of the transmission rod is connected to the right end surface of the connecting rod by belt engagement.