Anti-static device for chinlon shaped yarn
By using guide rollers and lint-removing layers to clean dust and lint, combined with liquid pump delivery and motor-driven coating rollers, the problem of dust contamination during the coating of antistatic agents onto nylon shaping yarn has been solved, improving coating quality and cleaning effect, and ensuring the stability of textile production.
Patent Information
- Application Number
- CN202423124880.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-18
AI Technical Summary
When coating existing nylon yarn with antistatic agents, surface dust and lint can easily get mixed in, affecting the quality and effectiveness of the antistatic agent.
An antistatic device for nylon shaping yarn was designed. By combining the guide roller and the lint-adhesive layer, dust and lint on the yarn surface are cleaned, and an antistatic agent is applied to the coating roller to ensure the cleanliness of the yarn surface. At the same time, the coating roller is driven by a liquid pump, a delivery pipe system and a motor to achieve uniform coating of the antistatic agent.
It improves the coating quality and effect of antistatic agents, ensures the cleanliness of yarn surfaces, prevents dust and lint from getting in, and enhances the stability of textile production and product quality.
Smart Images

Figure CN223535406U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile machinery technology, and in particular to an antistatic device for nylon shaping yarn. Background Technology
[0002] Polyester and nylon fabrics are commonly used clothing materials, but their poor moisture absorption, tendency to pill, and susceptibility to static electricity cause many problems in processing and application, affecting their performance and reducing fabric quality. During textile production, static electricity and dust can seriously impact product quality. When the air is dry, static electricity accumulates, and friction between the machine and the yarn generates even more static electricity, causing textile production to stall. Accidents such as yarn breakage, flyaways, and yarn tangling frequently occur, reducing production efficiency and product quality. Currently, multiple static electricity elimination devices are typically installed at textile workstations.
[0003] In the prior art, Chinese Patent Publication No. CN219227892U discloses an antistatic device for nylon shaping yarn, including a coating device and a winding machine. A first drying oven and a second drying oven are arranged between the coating device and the winding machine, and a cleaning device is arranged between the first and second drying ovens. The coating device includes a feeding box and a tension roller located below the feeding box. The tension roller is rotatably fixed on two columns. A liquid receiving tank is provided below the tension roller and fixed inside the columns. A feeding channel is provided between the tension roller and the feeding box. The feeding ports of the first and second drying ovens are installed at the same horizontal height as the feeding channel. This utility model improves product quality and reduces equipment space occupation by coating the surface of nylon products with an antistatic agent, which, after cleaning and drying, produces an antistatic effect on the product surface and removes dust and impurities.
[0004] However, in actual use, the device removes dust and impurities after applying the antistatic agent. When the antistatic agent is applied to the shaped yarn, the surface of the shaped yarn in the textile workshop is prone to have fiber lint and dust, which can easily mix into the antistatic agent and affect its quality. Too much lint and dust in the antistatic agent affects the coating effect, so improvement is needed. Utility Model Content
[0005] The purpose of this invention is to provide an antistatic device for nylon shaping yarn, which improves the quality and effect of antistatic agent coating and facilitates the cleaning of nylon shaping yarn.
[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a nylon shaping yarn antistatic device, comprising a connecting frame, a coating tank fixedly connected to the top of the connecting frame, a coating roller rotatably connected to the inner wall of the coating tank, a support frame movably installed on the top of the connecting frame, a guide frame fixedly connected to one end of the support frame, a guide roller rotatably connected to the inner wall of the guide frame, a hook and loop fastener A side fixedly connected to the outer surface of the guide roller, a hook and loop fastener B side provided on the outer surface of the hook and loop fastener A side, an elastic fabric provided on the outer surface of the hook and loop fastener B side, a lint-removing layer provided on the outer surface of the elastic fabric, and a limit roller fixedly and rotatably connected to the inner wall of the connecting frame.
[0007] By adopting the above technical solution, when using the equipment, the nylon shaping yarn is passed through the guide frame and then through the gap between the guide rollers, allowing its surface to rub against the lint-adhesive layer. As the nylon shaping yarn moves, the guide rollers rotate, causing the lint-adhesive layer to remove and clean the surface dust and lint. Both the top and bottom surfaces of the nylon shaping yarn are cleaned. The cleaned nylon shaping yarn then passes through the gap between the limiting roller and the coating roller, contacting the surface of the coating roller. As the coating roller rotates, it carries the antistatic agent from the coating tank and coats it onto the nylon shaping yarn. During coating, the nylon shaping yarn is free of dust and lint, thus the antistatic agent is mixed into the surface during the coating process, improving the quality and effect of the antistatic agent coating and facilitating the cleaning of the nylon shaping yarn. When the lint-adhesive layer is not effective, the B side of the hook and loop fastener is peeled off from the A side for easy replacement, ensuring the cleaning effect.
[0008] A further feature of this invention is that a storage box is fixedly connected to one end of the connecting frame, and a dust cover is snapped onto the top of the storage box.
[0009] By adopting the above technical solution, an antistatic agent is stored in the storage box, and the antistatic agent is liquid.
[0010] A further feature of this invention is that a liquid pump is fixedly connected to the inner wall of the storage tank, and a delivery pipe is fixedly connected to one end of the liquid pump.
[0011] By adopting the above technical solution, the liquid pump draws in the antistatic agent and delivers it through the delivery pipe.
[0012] A further feature of this invention is that the conveying pipe extends into the interior of the coating tank, and a motor is fixedly connected to the outer surface of the coating tank.
[0013] By adopting the above technical solution, the liquid level in the coating tank drops during coating, making it easy to replenish the liquid in the delivery pipe in a timely manner.
[0014] A further feature of this invention is that a motor shaft is fixedly connected to the output end of the motor, and one end of the motor shaft is fixedly connected to the coating roller.
[0015] By adopting the above technical solution, the motor starts and drives the motor shaft to rotate, thereby causing the coating roller to rotate.
[0016] A further feature of this invention is that a load-bearing groove is fixedly connected to the top of the connecting frame, and insert plates are fixedly connected to both ends of the support frame.
[0017] By adopting the above technical solution, the load-bearing groove and the insert plate are interlocked, which facilitates the installation and removal of the support frame.
[0018] A further feature of this invention is that a fixing plate is fixedly connected to the top of the guide frame, and bolts are threadedly connected to the inside of the fixing plate.
[0019] By adopting the above technical solution, the fixing plate supports the guide frame, and the bolts can be removed when replacing the lint layer, making it easy to disassemble the guide frame.
[0020] A further feature of this invention is that the number of fixing plates is two, and the bolts extend into the interior of the support frame.
[0021] By adopting the above technical solution, the two fixing plates provide fixed support for both ends of the guide frame, making it relatively stable after installation.
[0022] A further feature of this invention is that the number of guide rollers is four, and the four guide rollers are divided into two groups of two.
[0023] By adopting the above technical solution, two guide rollers, which are divided into a group, are distributed vertically, with a gap between them for the fabric to pass through.
[0024] A further feature of this invention is that the number of coating rollers is two, and the two coating rollers have the same diameter.
[0025] By adopting the above technical solution, the two coating rollers rotate simultaneously, resulting in a more comprehensive coating area.
[0026] The beneficial effects of this utility model are:
[0027] 1. This utility model, through the coordinated arrangement of the connecting frame, coating tank, coating roller, support frame, guide frame, guide roller, hook and loop fastener A side, hook and loop fastener B side, elastic fabric, lint-removing layer, and limiting roller, enables the device to be used by the operator. The nylon shaping yarn passes through the guide frame and then through the gap between the guide rollers, causing friction between its surface and the lint-removing layer. As the nylon shaping yarn moves, the guide roller rotates, thereby driving the lint-removing layer to remove dust and lint from the surface, cleaning both sides of the nylon shaping yarn. After cleaning, the nylon shaping yarn passes through the gap between the limiting roller and the coating roller. The nylon shaping yarn comes into contact with the surface of the coating roller. As the coating roller rotates, it carries the antistatic agent from the coating tank and coats it onto the nylon shaping yarn. During coating, the nylon shaping yarn is free of dust and lint. Thus, dust and lint are mixed into the antistatic agent during the coating process, improving the quality and effect of the antistatic agent coating and facilitating the cleaning of the nylon shaping yarn. When the lint-removing effect is not good, the B side of the hook and loop fastener can be peeled off from the A side of the hook and loop fastener for easy replacement, ensuring the cleaning effect.
[0028] 2. This utility model, through the coordinated arrangement of a storage tank, dust cover, liquid pump, conveying pipe, motor, motor shaft, load-bearing groove, insert plate, fixing plate, and bolts, enables the device to store antistatic agent (which is liquid) in the storage tank during use. The liquid pump draws in the antistatic agent, which is then conveyed through the conveying pipe. During coating, the liquid level in the coating tank drops, allowing for timely replenishment through the conveying pipe. The motor starts, driving the motor shaft to rotate, thereby rotating the coating roller. The load-bearing groove and insert plate are interlocked, facilitating the installation and removal of the support frame. The fixing plate supports the guide frame. When replacing the lint layer, the bolts are removed, allowing for the disassembly of the guide frame. The two fixing plates provide fixed support to both ends of the guide frame, resulting in greater stability after installation. The two guide rollers, arranged as a group, are distributed vertically with a gap between them for the fabric to pass through. The simultaneous rotation of the two coating rollers ensures a more comprehensive coating area. Attached Figure Description
[0029] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0030] Figure 1 This is a schematic diagram of the structure of this utility model;
[0031] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A;
[0032] Figure 3 This is a schematic diagram of the coating tank structure of this utility model;
[0033] Figure 4 This is a schematic diagram of the guide roller structure of this utility model.
[0034] In the diagram, 1. Connecting frame; 2. Coating tank; 3. Coating roller; 4. Support frame; 5. Guide frame; 6. Guide roller; 7. Hook and loop fastener A side; 8. Hook and loop fastener B side; 9. Elastic fabric; 10. Lint layer; 11. Limiting roller; 12. Storage box; 13. Dust cover; 14. Liquid pump; 15. Conveying pipe; 16. Motor; 17. Motor shaft; 18. Load-bearing groove; 19. Insert plate; 20. Fixing plate; 21. Bolt. Detailed Implementation
[0035] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0036] Reference Figure 1-4A nylon shaping yarn antistatic device includes a connecting frame 1. A coating tank 2 is fixedly connected to the top of the connecting frame 1. A coating roller 3 is rotatably connected to the inner wall of the coating tank 2. A support frame 4 is movably installed on the top of the connecting frame 1. A guide frame 5 is fixedly connected to one end of the support frame 4. A guide roller 6 is rotatably connected to the inner wall of the guide frame 5. A hook and loop fastener A-side 7 is fixedly connected to the outer surface of the guide roller 6. A hook and loop fastener B-side 8 is provided on the outer surface of the hook and loop fastener A-side 7. An elastic fabric 9 is provided on the outer surface of the hook and loop fastener B-side 8. A lint-adhesive layer 10 is provided on the outer surface of the elastic fabric 9. A limit roller 11 is fixedly and rotatably connected to the inner wall of the connecting frame 1. When in use, the operator passes the nylon shaping yarn through the guide frame 5 and through the gap between the guide rollers 6, thereby removing the lint from the surface. Layer 10 rubs against the nylon shaping yarn. As the nylon shaping yarn moves, the guide roller 6 rotates, causing the lint-adhesive layer 10 to remove dust and lint from the surface. Both the top and bottom surfaces of the nylon shaping yarn are cleaned. The cleaned nylon shaping yarn passes through the gap between the limiting roller 11 and the coating roller 3, and contacts the surface of the coating roller 3. As the coating roller 3 rotates, it carries the antistatic agent from the coating tank 2 and coats it onto the nylon shaping yarn. During coating, the nylon shaping yarn is free of dust and lint, thus the antistatic agent is mixed into the surface during the coating process, improving the quality and effect of the antistatic agent coating and facilitating the cleaning of the nylon shaping yarn. When the lint-adhesive layer 10 is ineffective, the hook and loop fastener B side 8 is peeled off from the hook and loop fastener A side 7 for easy replacement, ensuring the cleaning effect. The connecting frame 1... A storage tank 12 is fixedly connected to one end of the coating tank 2. A dust cover 13 is snapped onto the top of the storage tank 12. The storage tank 12 stores an antistatic agent, which is liquid. A liquid pump 14 is fixedly connected to the inner wall of the storage tank 12. A delivery pipe 15 is fixedly connected to one end of the liquid pump 14. The liquid pump 14 draws the antistatic agent and delivers it through the delivery pipe 15. The delivery pipe 15 extends into the interior of the coating tank 2. A motor 16 is fixedly connected to the outer surface of the coating tank 2. When coating, the liquid level in the coating tank 2 drops, and the delivery pipe 15 facilitates timely replenishment. A motor shaft 17 is fixedly connected to the output end of the motor 16. One end of the motor shaft 17 is fixedly connected to the coating roller 3. When the motor 16 starts, it drives the motor shaft 17 to rotate, thereby rotating the coating roller 3. A load-bearing structure is fixedly connected to the top of the connecting frame 1. Both ends of the support frame 4 and the trough 18 are fixedly connected to insert plates 19. The load-bearing trough 18 and the insert plates 19 are interlocked, facilitating the installation and removal of the support frame 4. The top of the guide frame 5 is fixedly connected to a fixing plate 20, and bolts 21 are threaded inside the fixing plate 20. The fixing plate 20 supports the guide frame 5. When replacing the lint layer 10, the bolts 21 are removed to facilitate the disassembly of the guide frame 5. There are two fixing plates 20, and the bolts 21 extend into the interior of the support frame 4. The two fixing plates 20 provide fixed support to both ends of the guide frame 5, making it relatively stable after installation. There are four guide rollers 6, which are arranged in groups of two. The two groups of guide rollers 6 are distributed vertically, with gaps between them for the fabric to pass through. There are two coating rollers 3.The two coating rollers 3 have the same diameter, and they rotate simultaneously, resulting in a more comprehensive coating area.
[0037] In this invention, the coordinated arrangement of the connecting frame 1, coating tank 2, coating roller 3, support frame 4, guide frame 5, guide roller 6, hook and loop fastener A side 7, hook and loop fastener B side 8, elastic fabric 9, lint-retaining layer 10, and limiting roller 11 allows the device to be used such that, during operation, the operator passes the nylon shaping yarn through the guide frame 5 and the gap between the guide rollers 6, causing the surface to rub against the lint-retaining layer 10. As the nylon shaping yarn moves, the guide rollers 6 rotate, thereby driving the lint-retaining layer 10 to rub against the surface. Dust and lint are removed and cleaned, and both the top and bottom surfaces of the nylon setting yarn are cleaned. The cleaned nylon setting yarn passes through the gap between the limiting roller 11 and the coating roller 3, and comes into contact with the surface of the coating roller 3. As the coating roller 3 rotates, it carries out the antistatic agent from the coating tank 2 and coats it onto the nylon setting yarn. During the coating process, the nylon setting yarn is free of dust and lint, thus the antistatic agent is mixed into the surface during the coating process, improving the quality and effect of the antistatic agent coating and facilitating the cleaning of the nylon setting yarn. When the lint-removing layer 10 is ineffective, the magic... Side B of the adhesive tape 8 is peeled off from side A of the Velcro tape 7 for easy replacement and to ensure cleaning effectiveness. Through the coordinated arrangement of the storage tank 12, dust cover 13, liquid pump 14, delivery pipe 15, motor 16, motor shaft 17, load-bearing groove 18, insert plate 19, fixing plate 20, and bolts 21, this device allows the storage tank 12 to hold the antistatic agent (which is liquid). The liquid pump 14 draws in the antistatic agent and delivers it through the delivery pipe 15. During coating, the liquid level in the coating tank 2 drops, and the delivery pipe 15 facilitates timely replenishment. The motor 16 starts and drives the motor shaft 17 to rotate, thereby rotating the coating roller 3. The load-bearing groove 18 and the insert plate 19 are interlocked to facilitate the installation and removal of the support frame 4. The fixing plate 20 supports the guide frame 5. When replacing the lint layer 10, the bolt 21 is removed to facilitate the disassembly of the guide frame 5. The two fixing plates 20 fix and support the two ends of the guide frame 5, making it relatively stable after installation. The two guide rollers 6, which are divided into a group, are distributed vertically with a gap between them for the fabric to pass through. The two coating rollers 3 rotate simultaneously, resulting in a more comprehensive coating area.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for preventing static electricity in nylon shaping yarn, comprising a connecting frame (1), characterized in that: The top of the connecting frame (1) is fixedly connected to a coating tank (2), and the inner wall of the coating tank (2) is rotatably connected to a coating roller (3). The top of the connecting frame (1) is movably installed with a support frame (4). One end of the support frame (4) is fixedly connected to a guide frame (5). The inner wall of the guide frame (5) is rotatably connected to a guide roller (6). The outer surface of the guide roller (6) is fixedly connected to a hook and loop fastener A side (7). The outer surface of the hook and loop fastener A side (7) is provided with a hook and loop fastener B side (8). The outer surface of the hook and loop fastener B side (8) is provided with an elastic fabric (9). The outer surface of the elastic fabric (9) is provided with a lint-adhesive layer (10). The inner wall of the connecting frame (1) is fixedly and rotatably connected to a limit roller (11).
2. The antistatic device for nylon shaping yarn according to claim 1, characterized in that: One end of the connecting frame (1) is fixedly connected to a storage box (12), and a dust cover (13) is snapped onto the top of the storage box (12).
3. The antistatic device for nylon shaping yarn according to claim 2, characterized in that: A liquid pump (14) is fixedly connected to the inner wall of the storage tank (12), and a delivery pipe (15) is fixedly connected to one end of the liquid pump (14).
4. The antistatic device for nylon shaping yarn according to claim 3, characterized in that: The delivery pipe (15) extends into the interior of the coating tank (2), and a motor (16) is fixedly connected to the outer surface of the coating tank (2).
5. The antistatic device for nylon shaping yarn according to claim 4, characterized in that: The output end of the motor (16) is fixedly connected to a motor shaft (17), and one end of the motor shaft (17) is fixedly connected to the coating roller (3).
6. The antistatic device for nylon shaping yarn according to claim 1, characterized in that: The top of the connecting frame (1) is fixedly connected to a load-bearing groove (18), and both ends of the support frame (4) are fixedly connected to insert plates (19).
7. The antistatic device for nylon shaping yarn according to claim 1, characterized in that: The top of the guide frame (5) is fixedly connected to a fixing plate (20), and the fixing plate (20) is internally threaded with bolts (21).
8. The antistatic device for nylon shaping yarn according to claim 7, characterized in that: There are two fixing plates (20), and the bolts (21) extend into the interior of the support frame (4).
9. The antistatic device for nylon shaping yarn according to claim 1, characterized in that: The number of the guide rollers (6) is four, and the four guide rollers (6) are divided into two groups of two.
10. The antistatic device for nylon shaping yarn according to claim 1, characterized in that: The number of coating rollers (3) is two, and the two coating rollers (3) have the same diameter.
Citation Information
Patent Citations
Anti-static device for chinlon shaped yarn
CN219227892U