Water supply heating device for normal-temperature garment dyeing equipment
By connecting a water supply and heating device in series outside the dyeing equipment, the problem of uneven heating temperature was solved, and uniform heating of the dye temperature was achieved, thereby improving the dyeing effect and processing efficiency.
Patent Information
- Application Number
- CN202422968261.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-03
AI Technical Summary
In existing garment dyeing equipment, the heating device and water supply device are set up independently, resulting in uneven heating temperature and insufficient dyeing effect.
A water supply heating device is adopted, which consists of a heater, a first water inlet pipe, a water pump, a second water inlet pipe, and a filter barrel, and is installed in series outside the dyeing equipment. The water is preheated by the heater and the water supply pipeline before entering the dye tank to ensure the uniformity of the dye temperature.
This achieves uniform heating of the dye, improves the dyeing effect, increases processing efficiency, and reduces processing costs.
Smart Images
Figure CN223535432U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of garment dyeing equipment, and in particular to a water supply heating device for room temperature garment dyeing equipment. Background Technology
[0002] The dyeing of fabrics or garments is completed in a main vat containing dye. During dyeing, clean water is first introduced into the main vat, and then the dyeing raw materials are placed in the water to dissolve and form dye. To improve dyeing efficiency, the dye in the main vat needs to be heated. Current equipment either has a built-in heating device directly inside the fuel tank or places the fuel tank inside the built-in dye bath. Because the built-in heating device and water supply device are independently set up, and the heating device is difficult to distribute throughout the entire fuel tank, the heating temperature is uneven during processing, resulting in insufficient dyeing effect. Utility Model Content
[0003] To address the aforementioned problems, this utility model proposes a water supply and heating device for ambient temperature garment dyeing equipment, which solves the problem of uneven heating temperature and insufficient dyeing effect caused by the independent setting of the heating device and water supply device during processing.
[0004] The technical solution adopted by this utility model is: a water supply heating device for a normal temperature garment dyeing equipment, comprising a water supply heating device body, wherein the water supply heating device body includes a heater, and;
[0005] The first water inlet pipe has one end connected to the heater and the other end configured as a water supply end to form a water inlet.
[0006] A water pump is located below the heater;
[0007] The second water inlet pipe has a filter barrel connected to one end and multiple water supply pipes connected to the other end. The filter barrel and the heater are interconnected through the main water inlet pipe.
[0008] Furthermore, a heating steam pipe is provided on the upper side of the heater.
[0009] Furthermore, a rotary joint is installed on the first water inlet pipe.
[0010] Furthermore, a cold water supply pipe is provided on the upper side of the heater, and the cold water supply pipe is interconnected with the heating steam pipe.
[0011] Furthermore, the heater is equipped with a recovery pipe.
[0012] Furthermore, it also includes a third water inlet pipe, which is connected to the first water inlet pipe via a transition pipe.
[0013] Compared with the prior art, this utility model has the following advantages: the water supply and heating device body is composed of a first water inlet pipe, a water pump and a second water inlet pipe, and is independently set outside the entire dyeing equipment. When supplying water to the dyeing equipment, it is first heated to ensure that the water entering the dyeing equipment is suitable for high-temperature dyeing. The heating device and the water supply device are connected in series to improve the integrity of the entire component and effectively solve the problem of uneven heating temperature and insufficient dyeing effect caused by the independent setting of the heating device and the water supply device. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0015] Figure 1 This is an overall structural diagram of the water supply heating device of this utility model;
[0016] Figure 2 This is an overall structural diagram of the present invention;
[0017] Figure 3 for Figure 2 Enlarged view of section A;
[0018] Figure 4 This is an overall structural diagram of the present invention;
[0019] Figure 5 This is an overall structural diagram of the present invention;
[0020] Figure 6 This is a diagram showing the usage and assembly of the dyeing device and frame of this utility model;
[0021] Figure 7 This is a diagram showing the usage and coordination of the dyeing device and frame of this utility model;
[0022] Figure 8 for Figure 7 Enlarged view of section B;
[0023] Figure 9 This is an overall structural diagram of the dyeing device of this utility model;
[0024] Figure 10 This is an overall structural diagram of the dyeing device of this utility model;
[0025] Figure 11 This is an overall structural diagram of the water supply circulation device of this utility model;
[0026] Figure 12 This is a diagram showing the usage status of the water supply circulation device and drainage tank of this utility model.
[0027] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0030] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0031] See Figure 1-12This utility model discloses a water supply heating device for a room temperature garment dyeing equipment, comprising a water supply heating device body 6, characterized in that the water supply heating device body 6 includes a heater 65, the water heater being disposed on one side of the frame 1; a first water inlet pipe 605, one end of the first water inlet pipe 605 being connected to the heater 65, and the other end being configured as a water supply end forming a water inlet 6050, and a rotary joint 66 being disposed on the first water inlet pipe 605 near the frame 1; a water pump 67, the water pump 67 being disposed on the frame 1 and located below the heater 65; and a second water inlet pipe 6700, one end of the second water inlet pipe 6700 being connected to a filter barrel 10, and the other end being connected to multiple sets of water supply pipes, the filter barrel 10 being interconnected with the heater 65 through a main water inlet pipe 68. To ensure uniform temperature of the dye-containing liquid in the fuel cylinder 200 during processing, a water supply heating device 6 is placed in the fuel cylinder 200. The dye-containing liquid is heated to a certain temperature by the water supply heating device 6 before flowing into the fuel cylinder 200. The water supply heating device 6 includes a heater 65 and a first water inlet pipe 605. The water heater is located on one side of the frame 1. One end of the first water inlet pipe 605 is connected to the heater 65, and the other end is located below the opening of the dye inner cavity 28, communicating with the inside of the dye inner cavity 28 to form a water inlet 6050. When external water flows into heater 65, the liquid containing pigment is continuously heated to the required rated temperature. The water is then discharged into the fuel cylinder 200 through the first inlet pipe 605. This first inlet pipe 605 can be arranged along the rotatable connection between the dyeing device 5 and the frame 1, serving as the central axis of rotation between them. To prevent the first inlet pipe 605 from affecting drainage into the fuel cylinder 200 when the dyeing device 5 rotates around the frame, a rotary joint 66 is installed on the first inlet pipe 605 near the frame 1. This allows the inlet pipe at the rotatable connection between the dyeing device 5 and the frame 1 to rotate with the dyeing device 5 while the rest of the pipe remains stationary. The heater 65 can be placed on a heating base 69 fixedly connected to the frame 1 to ensure the overall connectivity of the entire equipment.
[0032] Specifically, the water supply and heating device body 6 also includes a water pump 67, which is mounted on the frame 1 and located below the heater 65; a second water inlet pipe 6700, one end of which is connected to the filter barrel 10, and the other end is connected to multiple sets of water supply pipes, forming a filter barrel 10 that is interconnected with the heater 65 through a main water inlet pipe 68. By setting multiple sets of water supply pipes to provide water for the entire equipment, such as a primary water supply pipe 60, a secondary water supply pipe 61, and a tertiary water supply pipe 62 providing different water sources, the entire processing equipment can be automated, increasing processing efficiency. Furthermore, with Figure 12In this system, a steam input pipe 64 is connected to the heater 65 to ensure the heating temperature inside the heater. A condenser pipe 64 can also be connected externally to ensure the heater's cooling efficiency. The heater, the chemical mixing cylinder 7, and the condenser pipe 64 are interconnected via a connecting pipe 603, allowing for liquid replenishment of the chemical mixing cylinder 7, and the mixed dye is fed through the delivery pipe 71. Simultaneously, a water pump 67 is installed and connected to the frame via a water pump bracket 607 fixedly attached to the frame, ensuring the overall connectivity of the entire equipment. The heater 65 is externally connected to a recovery pipe 72. Heating steam in the heater increases its temperature, while the surface temperature remains low. The hot and cold mixture forms a warm liquid, which is discharged through 72 for recycling, effectively reducing processing costs.
[0033] Specifically, the heater 65 is provided with a heating steam pipe 64 on its upper side. The external heating steam pipe 64 continuously provides high-temperature steam to the inside of the heater 65, thereby increasing the temperature of the water passing through the inside of the heater 65.
[0034] Specifically, a cold water supply pipe is provided on the upper side of the heater 65. The cold water supply pipe 63 is interconnected with the heating steam pipe 64. The external cold water supply pipe 63 injects cold water into the heater 65 so that the heater 65 can be cooled down quickly.
[0035] Specifically, the heater 65 is equipped with a recovery pipe 72. When the heater is working, the outer sidewall is in contact with the outside, and the internal temperature is high. A temperature difference is formed between the inner and outer walls, and the hot and cold mix to form a heated liquid. After being discharged through the recovery pipe 72, it is further recycled through multiple sets of water supply pipes, which effectively reduces processing costs.
[0036] Specifically, it also includes a third water inlet pipe 600, which is connected to the first water inlet pipe 605 through a transition pipe 6500; the first water inlet pipe 605 can also be connected to an annular water inlet pipe 600 through the transition pipe 6500, which is provided with multiple sets of water inlet holes that are interconnected with the dye inner cavity 28 to increase the water intake inside and reduce heat loss.
[0037] The applicable room-temperature garment dyeing equipment consists of a frame 1, which serves as a support base and includes a chemical cylinder 7; a dyeing device 5, comprising a fuel cylinder 200, a paddle 27, and a dyeing cavity 28 with an outward-facing opening on one side of the fuel cylinder 200. The outer sidewall of the fuel cylinder 200, located below the opening of the dyeing cavity 28, is rotatably connected to the frame 1. The paddle 27 is rotatably connected to the inside of the dyeing cavity 28; and a drive device 4, located on the outer sidewall of the fuel cylinder 200, with one end rotatably connected to a rotating shaft 43 that passes through the dyeing cavity 28. The paddle 27 and the rotating shaft 43 are mutually connected. By rotatably connecting the dyeing device, which mainly performs dyeing, to one side of the upper end face of the frame 1, it is convenient to pour the processed product out from the opening of the dyeing cavity 28 after dyeing. The frame 1 is used as a single support base and is not used as the main structure for dyeing. The dyeing cylinder 7 set on the frame 1 is used to provide the dye required for the entire dyeing device 5. The dyeing material is automatically fed into the inside of the dyeing cylinder 7 through the external feeding pipe 70.
[0038] In use, the fabric or garment to be dyed is placed in the fuel cylinder 200, which has a dye cavity 28. The drive device 4, a common drive motor, rotates the shaft 43, which in turn rotates the paddles 27 inside the dye cavity 28, ensuring a more even distribution of the dyed fabric or garment. The installation of the drive device 4 and shaft 4 is described in reference [reference needed]. Figure 1-5 In this design, the drive unit 4 is directly mounted on the side wall of the fuel cylinder 200. However, in actual manufacturing, a raised reinforcing platform 19 can be provided around the side wall of the fuel cylinder 200 to house the drive unit 4 and the base 403 supporting the rotation of the rotating shaft 43. This facilitates the rotation of the components mounted on the dyeing unit 5 along with the unit itself when the unit rotates around the frame 1. (See reference...) Figure 5 In order to pour the dyed product out from the opening of the dye inner cavity 28, a hydraulic rod 12 is set between the frame 1 and the dye device 5. A hydraulic oil pump 9 is set to provide power to the hydraulic rod 12. A control box 3 is set to control the hydraulic rod 12 to provide free extension and retraction, so that the dye device 5 rotates around the frame 1, so that the opening of the dye inner cavity 28 faces the ground, making it easier to take out the product to be processed.
[0039] Specifically, to ensure uniform heating of the dye within the entire fuel cylinder 200, a drain outlet 208 is provided on the bottom wall of the inner side of the dye cavity 28. A drain pipe 80 is connected to the lower end face of the fuel cylinder 200, below the drain outlet 208. A water supply and circulation device 8 is also connected, with a drain tank 2 connected to the end of the water supply and circulation device 8 furthest from the fuel cylinder 200. The drain pipe 80 connected to the drain outlet 208 can directly discharge wastewater that cannot be recycled from the inside of the fuel cylinder 200 after multiple processing cycles. The water supply and circulation device 8 is independently configured with the drain pipe 80, serving as either a drainage or water supply device. During processing, the water supply and circulation device 8 is externally connected to the drain tank 2 on one side of the frame 1, and a connecting pipe 11 connects the drain tank 2 and the filter barrel 10. When the water flow rate inside the fuel cylinder 200 reaches the required fixed value as detected by the level gauge 901, the second water inlet pipe 6700 stops adding water. To ensure the dye water temperature inside the fuel cylinder 200 meets processing requirements, the water inside the fuel cylinder 200 begins to return to the heater 65 through the first water inlet pipe 605. High-temperature gas is continuously supplied through the steam pipe 64 to reheat the returning liquid. The water then flows back to the inside of the filter tank 10 through the main water inlet pipe 68. After being transported to the drain tank 2 through the pipe 11, it returns to the inside of the fuel cylinder 200 through the water supply circulation device 8, ensuring the water temperature inside the fuel cylinder 200 remains within the required processing temperature range. The drain tank is also externally connected to a first recovery drain pipe 21 and a second recovery drain pipe. During drainage, the water is discharged to the drain tank 2 through the transfer connection pipe 22 via the water supply circulation device 8, and then recycled and reused through the first and second recovery drain pipes.
[0040] The water supply circulation device 8 is provided for reference. Figure 10-11The device includes a water supply circulation pipe head 801 and a water outlet movable pipe 81, a fixed base 803, and a movable hose 88 connecting the water supply circulation pipe head 801 and the water outlet movable pipe 81. The water supply circulation pipe head 801 is connected to the dye cylinder 200 and the drain outlet 208, and is interconnected. It also includes a control cylinder 82 that pushes a baffle 83 to form a fixed base 803 fixed to the dye cylinder 200. A water outlet movable pipe 81 is fixedly connected to the push baffle 83. The control cylinder 82 controls the fixed base 803 to connect or disconnect the water outlet movable pipe 81 from the drain tank 2, that is, to connect or disconnect the water outlet movable pipe 81 from the transfer connection pipe 22 of the drain tank 2. A proximity switch 89 is installed on the fixed base 803 to monitor the distance between the fixed base 803 and the push baffle 83. When they are close, it indicates that the water outlet movable pipe 81 and the transfer connection pipe 22 are disconnected. At this time, the hydraulic rod 12 pushes the dye cylinder 200 to rotate along the frame 1. Conversely, when the distance from the push baffle 83 increases, the water outlet movable pipe 81 and the transfer connection pipe 22 are connected, supplying water to the inner side of the dye cylinder cavity 28, forming a water supply circulation. Furthermore, to ensure the stability of the push baffle 83 during movement, a limiting rod 85 is provided between the fixed base 803 and the push baffle 83 to guarantee the stability of the push baffle 83 during movement. The forming of the flexible hose 88 ensures that the water outlet hose 81 will not shift at the connection point between its water supply circulation pipe head 801 and the dye tank 200 during movement. Simultaneously, a connector 84 is provided at the connection point between the water outlet hose 81 and the drain tank 2, allowing for interconnection and communication with the drain tank 2.
[0041] Specifically, to prevent heat loss due to the outlet in the dye cavity 28 during processing, an insulating door 23 is provided at the opening of the dye cavity 28. Movable pneumatic rods 45 are provided on both sides of the insulating door 23 and between them and the reinforcing platform 19. Movable air rods 45 are also provided between the movable pneumatic rods 45 and the reinforcing platform 19. In use, by controlling the movable pneumatic rods 45, one end of the movable air rod 45 rotates on the reinforcing platform 19, thereby controlling the insulating door 23 to seal the opening of the dye cavity 28. Furthermore, the movable air rods 45 on both sides are connected by a connecting rod 25 to ensure synchronized movement on both sides.
[0042] Specifically, the end face of the heat shield 23 away from the fuel cylinder 200 is provided with a movable observation door 26. One side of the observation door 26 is hinged 2060 to the heat shield, and a lock is provided on one side, allowing it to be opened and closed freely. A transparent area can be provided in the center of the door to allow observation of the dye inside without opening it. At the same time, a light 24 is provided on the end face of the heat shield 23 away from the fuel cylinder 200 and above the observation door 26, which makes observation clearer.
[0043] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. A water supply heating device for a room temperature garment dyeing equipment, comprising a water supply heating device body (6), characterized in that, The water supply heating device body (6) includes a heater (65), and; The first water inlet pipe (605) has one end connected to the heater (65) and the other end configured as a water supply end to form a water inlet (6050). A water pump (67) is located below the heater (65); The second water inlet pipe (6700) has a filter barrel (10) connected to one end and multiple sets of water supply pipes connected to the other end. The filter barrel (10) and the heater (65) are interconnected through the main water inlet pipe (68).
2. The water supply heating device for a room temperature garment dyeing equipment according to claim 1, characterized in that, The heater (65) is provided with a heating steam pipe (64) on its upper side.
3. A water supply heating device for a room temperature garment dyeing equipment according to claim 1, characterized in that, A rotary joint (66) is provided on the first water inlet pipe.
4. A water supply heating device for a room temperature garment dyeing equipment according to claim 2, characterized in that, The heater (65) is provided with a cold water supply pipe on its upper side, and the cold water supply pipe (63) is interconnected with the heating steam pipe (64).
5. A water supply heating device for a room-temperature garment dyeing equipment according to claim 1 or 2, characterized in that, The heater (65) is provided with a recovery pipe (72).
6. A water supply heating device for a room temperature garment dyeing equipment according to claim 4, characterized in that, It also includes a third water inlet pipe (600), which is connected to the first water inlet pipe (605) through a transition pipe (6500).