One-time forming die for bearing at floor of residence exhaust passage

By designing the mold body and connecting components, step structure and concrete thickness adjustment components, the problem of cumbersome traditional support methods was solved, enabling rapid molding and installation of the residential exhaust duct floor, improving project quality and saving construction time.

CN223536047UActive Publication Date: 2025-11-11中建新锐建设有限公司
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Patent Information

Application Number
CN202422605708.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-11-11
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

Traditional residential exhaust duct support methods at different floors are cumbersome, making it difficult to quickly form and install them in the designated location, thus affecting project quality and construction period.

Method used

Design a support mold for one-time forming, including a first mold body and a second mold body, forming a hollow cavity through connecting components. Steps are provided on both sides of the mold to facilitate installation between shear walls and reinforced concrete slabs. The bottom plate has connecting holes to fix the support template and pull rings for easy movement. A cavity pre-reserved component is used for cavity forming. The concrete thickness adjustment component adjusts the thickness through screws and permanent magnets.

Benefits of technology

It enables rapid prototyping and installation of residential exhaust ducts on different floors, improving project quality, saving construction time, and facilitating mold disassembly and reuse.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of building pouring molds, in particular to a one-time forming mold for a support at a floor of a residential exhaust passage, which comprises a first mold body, the mold comprises a first mold body and a second mold body, the first mold body and the second mold body are oppositely arranged, and the first mold body and the second mold body are connected through a connecting assembly and form a mold body with a hollow cavity; steps are arranged at the opposite positions of the side edge of the first mold body and the side edge of the second mold body, and a bottom plate of the first mold body and a bottom plate of the second mold body are each provided with a plurality of connecting holes formed at intervals. The floor support can be installed to a designated position after being rapidly formed, the construction period is shortened, and the project quality is improved.
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Description

Technical Field

[0001] This utility model relates to the field of building casting mold technology, and in particular to a one-time forming mold for supporting the floor of a residential exhaust duct. Background Technology

[0002] Concrete casting molds are temporary or permanent containers used to form concrete structures, and are widely used in civil engineering, building construction, bridge construction, water conservancy projects and other fields.

[0003] In current residential projects, the ventilation systems for kitchens and bathrooms are mostly prefabricated exhaust ducts installed in the second phase. For multi-story, high-rise, and even super high-rise buildings, the support of the prefabricated exhaust ducts at the floor level is particularly important. Traditional support methods mainly include L25×3 angle steel support and C12-14 threaded steel rebar support. Both of these support methods are relatively cumbersome and have problems such as difficulty in placing and anchoring angle steel in shear walls, and difficulty in controlling support spacing, flatness, and reliability.

[0004] Therefore, those skilled in the art are dedicated to developing a one-time forming mold for supporting the floor level of a residential exhaust duct, which facilitates the rapid forming of the floor level support and its installation in the designated location, saving construction time and improving project quality. Utility Model Content

[0005] The technical problem to be solved by this utility model is to provide a one-time forming mold for supporting the floor exhaust duct of a residential building, which facilitates the rapid forming of the floor support and its installation in the designated position, saving construction time and improving project quality.

[0006] The technical solution of this utility model to solve the above-mentioned technical problems is as follows:

[0007] A one-piece molding die for supporting a residential exhaust duct floor, comprising:

[0008] First mold body;

[0009] The second mold body is provided, and the first mold body and the second mold body are disposed opposite to each other. The first mold body and the second mold body are connected by a connecting component to form a mold body with a hollow cavity.

[0010] Steps are provided at the opposite positions of the sides of the first mold body and the second mold body, and the bottom plates of the first mold body and the second mold body each have multiple spaced connection holes.

[0011] The beneficial effects of adopting the above scheme are: the first mold body and the second mold body are connected by the connecting component to form a mold body with a hollow cavity, which is used to pour the support at the residential exhaust corridor floor, and the poured support has steps on both sides, which facilitates installation between the shear wall and the reinforced concrete floor slab; the connecting holes of the mold bottom plate are used to fix it with the support template to avoid the support template from being misaligned or floating.

[0012] Based on the above technical solution, the present invention can be further improved as follows.

[0013] Furthermore, the connecting assembly includes connecting plates disposed on the first mold body and the second mold body, the two connecting plates being disposed opposite each other and abutting each other, and the two connecting plates being connected by a bolt assembly.

[0014] The beneficial effect of adopting the above-mentioned further solution is that the connection plate and bolt assembly facilitate the quick connection and disassembly of the first mold body and the second mold body.

[0015] Furthermore, pull rings are connected to the upper side of both the first mold body and the upper side of the second mold body, and the pull rings are arc-shaped.

[0016] The beneficial effect of adopting the above-mentioned further solution is that the pull ring facilitates the movement and handling of the first mold body or the second mold body.

[0017] Furthermore, a cavity pre-reservation component is also installed on the second mold body.

[0018] The beneficial effect of adopting the above-mentioned further solution is that the cavity pre-reserved component is used for cavity forming during concrete pouring.

[0019] Furthermore, the cavity pre-reservation component includes a first through hole and a second through hole disposed opposite to each other in the second mold body. A cavity inner mold is inserted through the first through hole and the second through hole. The two ends of the cavity inner mold extend out of the first through hole and the second through hole, respectively. One end of the cavity inner mold is connected to a blind plate and is connected to the side wall of the first through hole by a bolt assembly. A sealing element for sealing the cavity inner mold is provided on the outer periphery of the side wall of the second through hole.

[0020] The beneficial effect of adopting the above-mentioned further scheme is that the mold inside the cavity is used to form the cavity. After the concrete is formed, the slab and the second mold body are separated and removed, thereby forming the cavity.

[0021] Furthermore, concrete thickness adjustment components are also installed on the first mold body and the second mold body.

[0022] The beneficial effect of adopting the above-mentioned further solution is that the concrete thickness adjustment component is used to adjust the pouring thickness of the concrete, thereby adapting to the support at different locations.

[0023] Furthermore, the concrete thickness adjustment component includes a connecting screw and a vertical baffle. The connecting screw is disposed on the side wall of the first mold body or the second mold body. A locking nut is sleeved on the connecting screw, and two locking nuts are arranged on both sides of the mold body. A permanent magnet is installed at one end of the connecting screw, and the vertical baffle is attracted to the end of the permanent magnet. A horizontal baffle is connected to the lower side of the vertical baffle through a dovetail groove assembly.

[0024] The beneficial effect of adopting the above-mentioned further solution is that the thickness of the concrete can be adjusted by using the horizontal baffle and the cavity formed between the baffle and the first mold body or the second mold body. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the one-time forming mold structure for supporting the floor of the residential exhaust duct in Embodiment 1 of this utility model;

[0026] Figure 2 This is a schematic diagram of the one-time forming mold structure for supporting the floor of the residential exhaust duct in Embodiment 2 of this utility model;

[0027] Figure 3 This is a schematic diagram of the one-time forming mold structure for supporting the floor of the residential exhaust duct in Embodiment 3 of this utility model;

[0028] Figure 4 This is a schematic diagram of the concrete thickness adjustment component in Embodiment 3 of this utility model.

[0029] The attached diagram lists the components represented by each number as follows:

[0030] 1. First mold body; 2. Second mold body; 3. Hollow cavity; 4. Connecting assembly; 5. Step; 6. Connecting hole; 7. Connecting plate; 8. Pull ring; 9. Hole pre-reserved assembly; 10. Mold inside the cavity; 11. Blind plate; 12. Sealing element; 13. Concrete thickness adjustment assembly; 14. Connecting screw; 15. Vertical baffle; 16. Locking nut; 17. Permanent magnet; 18. Horizontal baffle. Detailed Implementation

[0031] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.

[0032] In the description of this utility model, it should be understood that the terms "center", "length", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "inner", "outer", "circumferential", "circumferential", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the system or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0033] In the description of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0034] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0035] Example 1

[0036] like Figure 1 As shown, a one-piece molding mold for supporting a residential exhaust duct on a floor includes...

[0037] First mold body 1;

[0038] The second mold body 2, the first mold body 1 and the second mold body 2 are arranged opposite to each other, and the first mold body 1 and the second mold body 2 are connected by a connecting component 4 to form a mold body with a hollow cavity 3;

[0039] Steps 5 are provided at opposite positions on the sides of the first mold body 1 and the second mold body 2, and the bottom plates of the first mold body 1 and the second mold body 2 each have multiple spaced connecting holes 6.

[0040] In this embodiment, the first mold body 1 and the second mold body 2 are connected by the connecting component 4 to form a mold body with a hollow cavity 3, which is used to cast the support at the residential exhaust stairwell floor. The cast support has steps on both sides, which facilitates installation between the shear wall and the reinforced concrete floor slab. The connecting hole 6 of the mold bottom plate is used to fix it with the support template to prevent the support template from being misaligned or floating.

[0041] In some embodiments, both the first mold body 1 and the second mold body 2 can be welded from steel plates with a thickness of 2mm. In a specific embodiment, the total height of the mold is the thickness of the reinforced concrete floor slab h + 50mm, 50mm above the slab surface, to facilitate mold dismantling and turnover after construction. This mold can also control the slab thickness around the pre-reserved hole for the exhaust duct. The outer diameter of the upper h / 2 + 50mm portion of the mold is the pre-reserved size for exhaust duct installation in the design drawings. The outer diameter of the lower h / 2 portion of the mold is reduced by 20mm on each side; this 20mm serves as support for the finished exhaust duct at the floor level. The connecting component 4 includes connecting plates 7 disposed on the first mold body 1 and the second mold body 2. The two connecting plates 7 are arranged opposite each other and abut against each other, and are connected by bolts, making the mold body a cube with an open top.

[0042] Pull rings 8 are connected to the upper side of the first mold body 1 and the upper side of the second mold body 2. The pull rings 8 are made of steel bars and are arc-shaped with a diameter of 150mm.

[0043] Example 2

[0044] like Figure 2 As shown, a cavity pre-reservation component 9 is also installed on the second mold body 2. Specifically, the cavity pre-reservation component 9 includes a first through hole and a second through hole arranged opposite to each other on the second mold body 2. A cavity inner mold 10 is inserted into the first through hole and the second through hole. The cavity inner mold 10 has a circular or rectangular cross-section. The first through hole and the second through hole extend from both ends of the cavity inner mold 10, respectively. A blind plate 11 is connected to one end of the cavity inner mold 10 and is connected to the side wall of the first through hole by a bolt assembly. A sealing element 12 for sealing the cavity inner mold 10 is provided on the outer periphery of the side wall of the second through hole.

[0045] Before pouring, the inner mold 10 is inserted into the first and second through holes, and the obstruction plate 11 and the second mold body 2 are connected by bolt assemblies. The gap between the inner mold 10 and the second mold body 2 is sealed by the obstruction plate 11 and the sealing element 12 to prevent leakage of colloid during pouring. After the concrete in the hollow cavity 3 is formed, the obstruction plate 11 and the second mold body 2 are removed, and the inner mold 10 is pulled out along the first through hole, so that the poured concrete supports have rectangular or circular cavities.

[0046] Example 3

[0047] like Figure 3 , Figure 4As shown, a concrete thickness adjustment assembly 13 is also installed on the first mold body 1 and the second mold body 2. Specifically, the concrete thickness adjustment assembly 13 includes a connecting screw 14 and a vertical baffle 15. The connecting screw 14 is disposed on the side wall of the first mold body 1 or the second mold body 2. A locking nut 16 is sleeved on the connecting screw 14, and two locking nuts 16 are arranged on both sides of the mold body. The distance of the connecting screw 14 extending into the hollow cavity 3 is adjusted by the cooperation of the locking nuts 16 and the connecting screw 14, thereby adjusting the distance of the horizontal cavity. A permanent magnet 17 is installed at one end of the connecting screw 14, and the vertical baffle 15 is attracted to the end of the permanent magnet 17. The vertical baffle 15 is made of steel plate. By attracting the vertical baffle 15 with the permanent magnet 17, the downward extension distance of the vertical baffle 15 can be precisely adjusted to adjust the vertical downward distance of the cavity. A horizontal baffle 18 is connected to the lower side of the vertical baffle 15 via a dovetail groove assembly. Specifically, the side wall of the vertical baffle 15 is provided with a dovetail groove, and the side of the horizontal baffle 18 is provided with a dovetail protrusion that mates with the dovetail groove. After selecting a suitable horizontal baffle 18 and connecting it to the vertical baffle 15 according to the size of the casting, the first mold body 1 or the second mold body 2, the vertical baffle 15 and the horizontal baffle 18 form a cavity with an open top. The colloid during casting supports the bottom surface of the horizontal baffle 18.

[0048] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0049] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A one-piece forming mold for supporting the floor level of a residential exhaust duct, characterized in that: include First mold body (1); The second mold body (2) is arranged opposite to the first mold body (1) and the second mold body (2). The first mold body (1) and the second mold body (2) are connected by a connecting component (4) to form a mold body with a hollow cavity (3). Steps (5) are provided at the opposite positions of the side of the first mold body (1) and the side of the second mold body (2), and the bottom plate of the first mold body (1) and the bottom plate of the second mold body (2) both have multiple spaced connecting holes (6).

2. The one-time forming mold for supporting the floor level of the residential exhaust duct according to claim 1, characterized in that: The connecting assembly (4) includes connecting plates (7) disposed on the first mold body (1) and the second mold body (2), the two connecting plates (7) being disposed opposite to each other and abutting each other, and the two connecting plates (7) being connected by a bolt assembly.

3. The one-time forming mold for supporting the floor level of the residential exhaust duct according to claim 1, characterized in that: Pull rings (8) are connected to the upper side of the first mold body (1) and the upper side of the second mold body (2), and the pull rings (8) are arc-shaped.

4. The one-piece forming mold for supporting the floor level of the residential exhaust duct according to claim 1, characterized in that: The second mold body (2) is also equipped with a cavity pre-reservation component (9).

5. The one-piece forming mold for supporting the floor level of the residential exhaust duct according to claim 4, characterized in that: The cavity pre-reservation component (9) includes a first through hole and a second through hole disposed opposite to each other on the second mold body (2). A cavity inner mold (10) is inserted through the first through hole and the second through hole. The first through hole and the second through hole extend out of the cavity inner mold (10) at both ends respectively. A blind plate (11) is connected to one end of the cavity inner mold (10) and is connected to the side wall of the first through hole by a bolt assembly. A sealing element (12) for sealing the cavity inner mold (10) is provided on the outer periphery of the side wall of the second through hole.

6. The one-piece forming mold for supporting the floor level of the residential exhaust duct according to claim 1, characterized in that: The first mold body (1) and the second mold body (2) are also equipped with concrete thickness adjustment components (13).

7. The one-piece forming mold for supporting the floor level of the residential exhaust duct according to claim 6, characterized in that: The concrete thickness adjustment component (13) includes a connecting screw (14) and a vertical baffle (15). The connecting screw (14) is disposed on the side wall of the first mold body (1) or the second mold body (2). A locking nut (16) is sleeved on the connecting screw (14), and the two locking nuts (16) are arranged on both sides of the mold body. A permanent magnet (17) is installed at one end of the connecting screw (14), and the vertical baffle (15) is attracted to the end of the permanent magnet (17). A horizontal baffle (18) is connected to the lower side of the vertical baffle (15) through a dovetail groove assembly.