Throttle valve
By injection molding the reset gear, reset gear sleeve, and reset gear baffle into one piece, the installation of the throttle reset gear assembly is simplified, solving the manufacturing inconvenience caused by the large number of parts in the existing technology, and realizing a more efficient production process.
Patent Information
- Application Number
- CN202520107668.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2035-01-17
AI Technical Summary
The existing throttle body reset gear assembly is complex to install and has many parts, which makes manufacturing inconvenient.
The reset gear, reset gear sleeve, and reset gear baffle are injection molded into one piece, and the reset spring is fitted onto the reset gear sleeve, simplifying the installation process.
The number of parts was reduced, the installation process of the reset gear assembly was simplified, and the ease of manufacturing was improved.
Smart Images

Figure CN223536445U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of automobile engine intake systems, and in particular to a throttle valve. Background Technology
[0002] The throttle body is an important component of a car engine. For example, the electronic throttle body uses an electronic throttle control system, which helps to improve the smoothness and economy of the car's driving and can effectively reduce emissions. At the same time, the system responds quickly and can achieve satisfactory handling performance.
[0003] In existing technologies, the throttle valve often has a spring seat (e.g.) Figure 7 and Figure 8 The upper spring seat 20 and the lower spring seat 22 are shown in the figure. The return spring 21 is fitted on the spring seat (which is spliced together from the upper spring seat 20 and the lower spring seat 22). The return gear 23 is connected to the upper spring seat 20 to form a return gear assembly. The number of parts is large and the installation is complicated, which is not conducive to production and manufacturing.
[0004] Therefore, how to make the installation of the reset gear assembly easier has become a technical problem that needs to be solved. Utility Model Content
[0005] The purpose of this utility model is to provide a throttle valve, which mainly solves the problem of how to make the installation of the reset gear assembly easier in the prior art.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is: a throttle valve, characterized in that: the throttle valve includes a reset gear, a reset gear sleeve, and a reset gear baffle, wherein the reset gear, reset gear sleeve, and reset gear baffle are injection molded as a single unit.
[0007] Furthermore, the throttle valve also includes a return spring, which is mounted on the return gear sleeve.
[0008] Furthermore, the reset gear is provided with a reset gear support foot, and the two sides of the reset gear support foot are the first side side and the second side side of the reset gear support foot, respectively. The first side side and the second side side of the reset gear support foot have the same shape and are arranged symmetrically.
[0009] Furthermore, the throttle body also includes a DC motor and a valve body. The DC motor is installed in the valve body and is connected to the valve body by DC motor screws.
[0010] Furthermore, a valve body stop is provided inside the valve body;
[0011] The return spring includes a first torsion arm and a second torsion arm. When the throttle plate is in the emergency position, the first torsion arm simultaneously contacts the first side of the return gear support and one side of the valve body block, and the second torsion arm simultaneously contacts the second side of the return gear support and the other side of the valve body block.
[0012] Furthermore, the throttle body also includes a throttle shaft and a throttle plate. The throttle shaft is connected to the reset gear by welding, and the throttle plate is connected to the throttle shaft by throttle plate screws.
[0013] In view of the above technical features, the present invention has the following beneficial effects:
[0014] 1. This utility model discloses a throttle body by injection molding the reset gear, reset gear sleeve, and reset gear baffle into a single unit. Installation of the reset gear assembly is completed simply by fitting the reset spring onto the reset gear sleeve. Because the reset gear, reset gear sleeve, and reset gear baffle are injection molded as a single unit, there is no need for a separate connection operation between the reset gear and the reset gear sleeve. The reset gear sleeve performs the function and role of the existing spring seat, making the installation of the reset gear assembly simpler, reducing the number of parts, and facilitating throttle body manufacturing. Furthermore, eliminating the need for a separate connection operation between the reset gear sleeve and the reset gear baffle further reduces the number of parts, further facilitating throttle body manufacturing and improving the ease of installation of the reset gear assembly. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the throttle body structure in specific embodiment 1, where the reset gear, reset gear sleeve, and reset gear baffle are injection molded as a single unit. Figure 1 (Including throttle body shaft and throttle plate).
[0016] Figure 2 This is a schematic diagram of the throttle body structure in specific embodiment 1, where the reset gear, reset gear sleeve, and reset gear baffle are injection molded as a single unit. Figure 2 (Including throttle body shaft and throttle plate).
[0017] Figure 3 This is a schematic diagram of the throttle body structure in specific embodiment 1, where the reset gear, reset gear sleeve, and reset gear baffle are injection molded as a single unit. Figure 3 (Including throttle body shaft and throttle plate).
[0018] Figure 4 This is a schematic diagram of the throttle body structure in specific embodiment 1, where the reset gear, reset gear sleeve, and reset gear baffle are injection molded as a single unit. Figure 4 (Including throttle body shaft and throttle plate).
[0019] Figure 5 This is a cross-sectional view of the throttle body in specific embodiment 1. Figure 1(Including throttle body shaft and throttle plate, with a cross-section perpendicular to the throttle body shaft).
[0020] Figure 6 This is a cross-sectional view of the throttle body in specific embodiment 1. Figure 2 (Displays valve body stop, reset gear support, first torsion arm and second torsion arm).
[0021] Figure 7 This is an exploded view of the throttle body in the prior art (showing the upper and lower spring seats).
[0022] Figure 8 This is a schematic diagram of the throttle body structure in the prior art (showing the upper spring seat and the lower spring seat).
[0023] In the diagram: 1. Reset gear; 2. Second torsion arm; 3. Reset gear sleeve; 4. Throttle plate; 5. Throttle plate screw; 6. Throttle shaft; 7. Reset gear baffle; 8. First torsion arm; 9. Reset spring; 10. Reset gear support; 11. First side of reset gear support; 12. Second side of reset gear support; 13. Valve body; 14. DC motor screw; 15. DC motor; 16. Valve body stop block.
[0024] In the prior art: 20, upper spring seat; 21, return spring; 22, lower spring seat; 23, return gear. Detailed Implementation
[0025] The present invention will be further described below with reference to specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the teachings of this invention, those skilled in the art can make various alterations or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims.
[0026] See Figures 1 to 6 In specific embodiment 1, this embodiment 1 provides a throttle valve, including a reset gear 1, a reset gear sleeve 3 and a reset gear baffle 7, which are injection molded as a single unit.
[0027] The throttle valve also includes a return spring 9, which is mounted on the return gear sleeve 3.
[0028] The reset gear 1 is provided with a reset gear support 10. The two sides of the reset gear support 10 are the first side 11 and the second side 12 of the reset gear support, respectively. The first side 11 and the second side 12 of the reset gear support have the same shape and are arranged symmetrically.
[0029] The throttle valve also includes a DC motor 15 and a valve body 13. The DC motor 15 is installed in the valve body 13 and is connected to the valve body 13 by a DC motor screw 14.
[0030] A valve body stop 16 is provided inside the valve body 13.
[0031] The return spring 9 includes a first torsion arm 8 and a second torsion arm 2. When the throttle plate 4 is in the emergency position, the first torsion arm 8 simultaneously contacts the first side 11 of the return gear support and one side of the valve body block 16, and the second torsion arm 2 simultaneously contacts the second side 12 of the return gear support and the other side of the valve body block 16.
[0032] The throttle body also includes a throttle shaft 6 and a throttle plate 4. The throttle shaft 6 is connected to the reset gear 1 by welding, and the throttle plate 4 is connected to the throttle shaft 6 by a throttle plate screw 5.
[0033] In this embodiment 1, when the throttle valve is in use, the DC motor 15 drives the reset gear 1 to rotate, which in turn drives the throttle shaft 6 to rotate. The throttle shaft 6 then drives the throttle plate 4 to rotate, thereby adjusting the intake air volume of the throttle body through the rotation of the throttle plate 4.
[0034] In this embodiment 1, the throttle body is injection molded as a single unit, comprising the reset gear 1, the reset gear sleeve 3, and the reset gear baffle 7. Installation of the reset gear assembly is completed simply by fitting the reset spring 9 onto the reset gear sleeve 3. Since the reset gear 1, reset gear sleeve 3, and reset gear baffle 7 are injection molded as a single unit, there is no need for a separate connection operation between the reset gear 1 and the reset gear sleeve 3. The reset gear sleeve 3 performs the function and role of the existing spring seat, making the installation of the reset gear assembly simpler, reducing the number of parts, and facilitating throttle body manufacturing. Furthermore, the elimination of the need for a separate connection operation between the reset gear sleeve 3 and the reset gear baffle 7 further reduces the number of parts, further facilitating throttle body manufacturing and improving the ease of installation of the reset gear assembly.
[0035] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0036] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.
[0037] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. Any equivalent structural or procedural transformations made based on the content of the present utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present utility model.
Claims
1. A throttle valve, characterized in that: The throttle valve includes a reset gear (1), a reset gear sleeve (3), and a reset gear baffle (7), which are injection molded as a single unit. The throttle valve also includes a return spring (9), which is mounted on the return gear sleeve (3); The reset gear (1) is provided with a reset gear support (10). The two sides of the reset gear support (10) are the first side (11) and the second side (12) of the reset gear support, respectively. The first side (11) and the second side (12) of the reset gear support have the same shape and are arranged symmetrically.
2. A throttle valve according to claim 1, characterized in that: The throttle valve also includes a DC motor (15) and a valve body (13). The DC motor (15) is installed in the valve body (13) and is connected to the valve body (13) by a DC motor screw (14).
3. A throttle valve according to claim 2, characterized in that: A valve body stop (16) is provided inside the valve body (13); The reset spring (9) includes a first torsion arm (8) and a second torsion arm (2). When the throttle plate (4) is in the emergency position, the first torsion arm (8) simultaneously contacts the first side (11) of the reset gear support foot and one side of the valve body block (16), and the second torsion arm (2) simultaneously contacts the second side (12) of the reset gear support foot and the other side of the valve body block (16).
4. A throttle valve according to any one of claims 1 to 3, characterized in that: The throttle valve also includes a throttle valve shaft (6) and a throttle valve plate (4). The throttle valve shaft (6) is connected to the reset gear (1) by welding, and the throttle valve plate (4) is connected to the throttle valve shaft (6) by a throttle valve plate screw (5).