Visual inspection all-in-one machine

Abstract

The utility model relates to the technical field of visual inspection, and discloses a visual inspection all-in-one machine which comprises a table top, a second motor is fixedly connected to the position, close to the middle, of the left side of the top of the table top, the output end of the second motor is fixedly connected with a first bevel gear, and the outer wall of the first bevel gear is connected with a second bevel gear in an engaged mode. A small gear is fixedly connected to the top of the inner wall of the second bevel gear, an outer gear is connected to the outer wall of the small gear in a meshed mode, a groove is formed in the position, close to the edge, of the bottom of the outer gear, a base plate is fixedly connected to the top of the outer gear, and a third motor is fixedly connected to the rear end of the top of the base plate. According to the utility model, the motor II is started to drive the pinion and the outer gear to rotate and then drive the chassis to rotate, and meanwhile, the motor III is started to drive the rotating rod I and the chassis to jump up and down, so that the effect of dead-angle-free visual capture can be realized by adjusting the angle and the height during visual capture.

Description

Technical Field

[0001] This utility model relates to the field of visual inspection technology, and in particular to an integrated visual inspection machine. Background Technology

[0002] Visual inspection is a technology that uses computer vision to detect, identify, and judge objects. It plays a crucial role in many fields, including modern industry, and is widely used in industrial manufacturing, logistics and warehousing, and agriculture. Integrated visual inspection machines are often used for inspection. These machines integrate image acquisition, processing, and analysis functions, consisting of an image acquisition system, an illumination system, and an image processing system. First, the illumination system lights the object to be inspected. The camera acquires an image of the object under suitable lighting conditions and transmits the image signal to an image acquisition card. The image acquisition card converts the received analog image signal into a digital signal and transmits it to the image processing software in the computer. The image processing software performs a series of processing and analyses on the digital image. However, during use, the objects being sampled are often not on a straight line, requiring multi-angle adjustments to the image acquisition system.

[0003] The existing multi-angle adjustment system consists of a base, a column, and a camera component, and is achieved through a lifting assembly. A first motor at the lower end of the column drives a ball screw to rotate. The ball screw is threaded into a ball nut at the lower end of the sliding column. When the ball screw rotates, the ball nut causes the sliding column to move up and down within the column, adjusting the camera height to obtain images from different perspectives. A second motor inside the column drives a rotating disk to rotate. Since the rotating disk is fixedly connected to the bottom of the protective box, the protective box and the camera inside also rotate synchronously, achieving omnidirectional image acquisition. However, the equipment itself and its installation method can lead to some blind spots, affecting the sampling results. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a visual inspection integrated machine, which aims to improve the problem that the existing equipment and its installation method may cause some visual blind spots, affecting the sampling results.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a visual inspection integrated machine, including a table, a second motor fixedly connected to the top left side of the table near the center, a first bevel gear fixedly connected to the output end of the second motor, a second bevel gear meshing with the outer wall of the first bevel gear, a small gear fixedly connected to the top of the inner wall of the second bevel gear, an external gear meshing with the outer wall of the small gear, a groove formed at the bottom of the external gear near the edge, a chassis fixedly connected to the top of the external gear, a third motor fixedly connected to the rear top of the chassis, a first rotating rod fixedly connected to the output end of the third motor, a robotic arm fixedly connected to the outer wall of the first rotating rod near the center, a protective sleeve fixedly connected to the outer wall of the robotic arm, and a moving mechanism provided at the top of the table near the center, the moving mechanism being used for left and right movement.

[0006] As a further description of the above technical solution:

[0007] The moving mechanism includes a slide rail, the bottom of which is fixedly connected to the middle of the top of the platform. A motor is fixedly connected to the top right end of the slide rail, and a threaded sleeve is fixedly connected to the output end of the motor. A threaded rod is fixedly connected to the left end of the inner wall of the threaded sleeve. The outer wall of the threaded rod is threadedly connected to the inner wall of the support column. Multiple threaded holes are provided on both the left and right ends of the outer wall of the support column. A pulley is rotatably connected to the bottom of the support column, and the outer wall of the pulley is slidably connected to the inner wall of the slide rail.

[0008] As a further description of the above technical solution:

[0009] The top of the robotic arm is rotatably connected to a second rotating rod, and a camera is fixedly connected to the top right side of the outer wall of the second rotating rod.

[0010] As a further description of the above technical solution:

[0011] The top front and rear ends of the robotic arm are provided with multiple circular holes, and the bottom of the table is fixedly connected with multiple table legs.

[0012] As a further description of the above technical solution:

[0013] A protective shell is fixedly connected to the top right end of the platform near the outside, and the inside of the protective shell is rotatably connected to the bottom of the second bevel gear.

[0014] As a further description of the above technical solution:

[0015] Multiple fixed posts are slidably connected to the inner side of the groove, and an image processing area is fixedly connected to the top left side of the chassis.

[0016] As a further description of the above technical solution:

[0017] A fixing block is fixedly connected to the top of the chassis near the middle, and the other end of the fixing block is fixedly connected to the front side of the motor.

[0018] As a further description of the above technical solution:

[0019] A connecting block is fixedly connected to the top right edge of the switch on the tabletop, and the top of the connecting block is fixedly connected to the bottom of the motor.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, when motor 2 is started, bevel gear 1 and bevel gear 2 are rotated. Then bevel gear 2 drives pinion and external gear to rotate, which in turn drives the chassis to rotate. At the same time, motor 3 is started, which drives rotating rod 1 and chassis to jump up and down. This achieves the effect of visual capture without blind spots by adjusting the angle and height during visual capture.

[0022] 2. In this utility model, when left and right movement is required, motor one is started, which drives the threaded sleeve and threaded rod to rotate. At the same time, the threaded hole on the support column causes the support column to move to the left and right. At this time, the pulley on the support column will slide inside the slide rail, thus realizing the effect of left and right movement during use. Attached Figure Description

[0023] Figure 1 This is a front perspective view of the integrated vision inspection machine proposed in this utility model;

[0024] Figure 2 This is a partial structural breakdown of the slide rail of the vision inspection integrated machine proposed in this utility model;

[0025] Figure 3 This is a partial structural breakdown diagram of the robotic arm of the vision inspection integrated machine proposed in this utility model;

[0026] Figure 4 This is a partial structural diagram of the external gear of the vision inspection integrated machine proposed in this utility model;

[0027] Figure 5 This is a partial structural disassembly diagram of the rotating rod of the integrated vision inspection machine proposed in this utility model.

[0028] Legend:

[0029] 1. Tabletop; 2. Moving mechanism; 201. Slide rail; 202. Motor 1; 203. Pulley; 204. Threaded rod; 205. Support column; 206. Threaded hole; 207. Threaded sleeve; 3. Motor 2; 4. Bevel gear 1; 5. Bevel gear 2; 6. Pinion; 7. External gear; 8. Groove; 9. Chassis; 10. Motor 3; 11. Rotating rod 1; 12. Robotic arm; 13. Protective sleeve; 14. Rotating rod 2; 15. Circular hole; 16. Camera; 17. Protective shell; 18. Fixing column; 19. Image processing area; 20. Fixing block; 21. Table leg; 22. Connecting block. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see the appendix Figure 3 Appendix Figure 4 and attached Figure 5 This utility model provides an embodiment of a vision inspection integrated machine, including a table 1. A motor 2 3 is fixedly connected to the top left side of the table 1 near the middle, providing a power source for the whole. A bevel gear 1 4 is fixedly connected to the output end of the motor 2 3. A bevel gear 2 5 is meshed with the outer wall of the bevel gear 1 4. A small gear 6 is fixedly connected to the top of the inner wall of the bevel gear 2 5, so that the bevel gear 1 4 can drive the small gear 6 to rotate. An external gear 7 is meshed with the outer wall of the small gear 6. A groove 8 is provided at the bottom of the external gear 7 near the edge, so that the external gear 7 can slide. A chassis 9 is fixedly connected to the top of the external gear 7. A motor 3 10 is fixedly connected to the rear end of the top of the chassis 9, providing a power source. A rotating rod 11 is fixedly connected to the output end of the motor 3 10. A robotic arm 12 is fixedly connected to the outer wall of the rotating rod 11 near the middle, which can move up and down. A protective sleeve 13 is fixedly connected to the outer wall of the robotic arm 12, which serves a protective function. A moving mechanism 2 is provided at the top of the table 1 near the middle, which is used for left and right movement.

[0032] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3The moving mechanism 2 includes a slide rail 201. The bottom of the slide rail 201 is fixedly connected to the middle of the top of the table 1. The slide rail 201 allows the whole to move left and right. A motor 202 is fixedly connected to the top right end of the slide rail 201. A threaded sleeve 207 is fixedly connected to the output end of the motor 202, so that the motor 202 can drive the threaded rod 204 to rotate. The threaded rod 204 is fixedly connected to the left end of the inner wall of the threaded sleeve 207. The outer wall of the threaded rod 204 is threadedly connected to the inner wall of the support column 205. The threaded rod 204 can rotate to make the whole move left and right. Multiple threaded holes 206 are opened on the left and right ends of the outer wall of the support column 205. A pulley 203 is rotatably connected to the bottom of the support column 205, which cooperates with the slide rail 201 to move left and right. The outer wall of the pulley 203 is slidably connected to the inner wall of the slide rail 201.

[0033] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 The top of the robotic arm 12 is rotatably connected to a rotating rod 14. A camera 16 is fixedly connected to the top right side of the outer wall of the rotating rod 14, which can perform visual capture. Multiple circular holes 15 are opened at the front and rear ends of the top of the robotic arm 12. Multiple table legs 21 are fixedly connected to the bottom of the table 1, which improves the overall stability. A protective shell 17 is fixedly connected to the top right end of the table 1 near the outside. The inside of the protective shell 17 is rotatably connected to the bottom of the bevel gear 5, which serves to protect the bevel gear 5.

[0034] Please see the appendix Figure 1 and attached Figure 3 Multiple fixed posts 18 are slidably connected to the inner side of the groove 8. An image processing area 19 is fixedly connected to the top left of the chassis 9, which can process the collected information. A fixed block 20 is fixedly connected to the top of the chassis 9 near the middle. The other end of the fixed block 20 is fixedly connected to the front of the motor 3 10, which serves to support the motor 3 10. A connecting block 22 is fixedly connected to the top right edge of the switch on the table 1. The top of the connecting block 22 is fixedly connected to the bottom of the motor 1 202, which improves the overall stability and makes the whole more robust.

[0035] Working principle: When the angle needs to be adjusted, motor 2 (3) is started. At this time, motor 2 (3) drives bevel gear 1 (4) to rotate. Simultaneously, bevel gear 1 (4) drives bevel gear 2 (5) to rotate. Then, bevel gear 2 (5) drives pinion 6 to rotate. While pinion 6 is rotating, external gear 7 is rotating. At this time, external gear 7 drives chassis 9 to rotate. When vertical adjustment is needed, motor 3 (10) is started. At this time, motor 3 (10) drives rotating rod 1 (11) to rotate vertically. Rotating rod 1 (11) will cause chassis 9 to jump up and down. This achieves the effect of visual capture without blind spots by adjusting the angle and height during visual capture.

[0036] When left or right movement is required, motor 202 is started. At this time, motor 202 drives threaded sleeve 207 to rotate, and threaded sleeve 207 drives threaded rod 204 to rotate. Meanwhile, the threaded hole 206 on support column 205 causes support column 205 to move to the left and right. At this time, pulley 203 on support column 205 will slide inside slide rail 201, realizing the effect of left and right movement during use.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A vision inspection all-in-one machine, including a table (1), characterized in that: A motor 2 (3) is fixedly connected to the top left side of the platform (1) near the middle. A bevel gear 1 (4) is fixedly connected to the output end of the motor 2 (3). A bevel gear 2 (5) is meshed with the outer wall of the bevel gear 1 (4). A pinion gear (6) is fixedly connected to the top of the inner wall of the bevel gear 2 (5). An external gear (7) is meshed with the outer wall of the pinion gear (6). A groove (8) is provided at the bottom of the external gear (7) near the edge. A chassis (9) is fixedly connected to the top of the external gear (7). A motor 3 (10) is fixedly connected to the rear end of the top of the chassis (9). A rotating rod 1 (11) is fixedly connected to the output end of the motor 3 (10). A robotic arm (12) is fixedly connected to the outer wall of the rotating rod 1 (11) near the middle. A protective sleeve (13) is fixedly connected to the outer wall of the robotic arm (12). A moving mechanism (2) is provided at the top of the platform (1) near the middle. The moving mechanism (2) is used for left and right movement.

2. The integrated vision inspection machine according to claim 1, characterized in that: The moving mechanism (2) includes a slide rail (201), the bottom of which is fixedly connected to the middle of the top of the table (1). A motor (202) is fixedly connected to the top right end of the slide rail (201). A threaded sleeve (207) is fixedly connected to the output end of the motor (202). A threaded rod (204) is fixedly connected to the left end of the inner wall of the threaded sleeve (207). The outer wall of the threaded rod (204) is threadedly connected to the inner wall of the support column (205). Multiple threaded holes (206) are provided on both the left and right ends of the outer wall of the support column (205). A pulley (203) is rotatably connected to the bottom of the support column (205). The outer wall of the pulley (203) is slidably connected to the inner wall of the slide rail (201).

3. The integrated vision inspection machine according to claim 1, characterized in that: The top of the robotic arm (12) is rotatably connected to a rotating rod (14), and a camera (16) is fixedly connected to the top right side of the outer wall of the rotating rod (14).

4. The integrated vision inspection machine according to claim 1, characterized in that: The top front and rear ends of the robotic arm (12) are provided with multiple circular holes (15), and the bottom of the table (1) is fixedly connected with multiple table legs (21).

5. The integrated vision inspection machine according to claim 1, characterized in that: A protective shell (17) is fixedly connected to the top right end of the platform (1) near the outside. The inside of the protective shell (17) is rotatably connected to the bottom of the bevel gear (5).

6. The integrated vision inspection machine according to claim 1, characterized in that: Multiple fixed posts (18) are slidably connected to the inner side of the groove (8), and an image processing area (19) is fixedly connected to the top left side of the chassis (9).

7. The integrated vision inspection machine according to claim 1, characterized in that: A fixing block (20) is fixedly connected to the top of the chassis (9) near the middle, and the other end of the fixing block (20) is fixedly connected to the front side of the motor (10).

8. The integrated vision inspection machine according to claim 2, characterized in that: A connecting block (22) is fixedly connected to the top right edge of the switch on the tabletop (1), and the top of the connecting block (22) is fixedly connected to the bottom of the motor (202).

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