Scanning type ceramic tile multi-parameter detection device
By introducing cleaning and moving components into the scanning ceramic tile multi-parameter detection device, dust and sewage on the sensors and optical equipment are removed, solving the detection error problem caused by dust and achieving higher detection accuracy.
Patent Information
- Application Number
- CN202422989610.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-05
AI Technical Summary
When traditional scanning ceramic tile multi-parameter testing devices are used in dusty environments or left to stand for a long time, dust easily adheres to the sensors and optical equipment on the testing device, leading to errors in the test results and affecting the accuracy of the test.
A scanning ceramic tile multi-parameter detection device was designed, which includes a cleaning component and a moving component. The cleaning roller and drying roller remove dust and sewage residue from the sensor and optical equipment to ensure detection accuracy.
It effectively removes dust and sewage residue, improves the accuracy of the detection device, and ensures the accuracy of the test results.
Smart Images
Figure CN223538782U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic tile testing technology, and in particular to a scanning ceramic tile multi-parameter testing device. Background Technology
[0002] The scanning ceramic tile multi-parameter testing device is a device used to test multiple parameters of ceramic tiles. It can quickly and accurately obtain various performance indicators of ceramic tiles, providing important basis for the production, quality control and performance evaluation of ceramic tiles.
[0003] Traditional scanning ceramic tile multi-parameter detection devices integrate various advanced technologies and components to achieve rapid and accurate detection of multiple parameters such as ceramic tile size, flatness, defects, and color number. This not only improves production efficiency but also reduces human error and labor intensity, providing strong technical support for ceramic tile manufacturers.
[0004] However, traditional scanning ceramic tile multi-parameter detection devices still have the following shortcomings in actual use. For example, when the detection device is working in a dusty space or left unused for a long time, dust may adhere to the sensors and optical detection equipment, causing errors in the detection results and hindering the improvement of detection accuracy. Therefore, this utility model proposes a scanning ceramic tile multi-parameter detection device. Utility Model Content
[0005] The purpose of this invention is to overcome the shortcomings of existing technologies and provide a scanning ceramic tile multi-parameter detection device.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a scanning ceramic tile multi-parameter detection device, comprising a worktable and a scanning component, wherein the scanning component is disposed on the worktable, a moving component is disposed on the scanning component, a cleaning component is disposed between the scanning component and the moving component, and a transmission component is disposed between the worktable and the scanning component;
[0007] The scanning assembly includes a movable base and a supporting housing. The movable base is disposed on one side of the worktable, and the supporting housing is disposed on the worktable.
[0008] The cleaning assembly includes a clean water tank and a wastewater tank. The clean water tank is located on one side of the bottom. A cleaning roller is rotatably connected to the inside of the clean water tank near the movable base. A water supply roller is rotatably connected to the inside of the clean water tank near the cleaning roller. The cleaning roller and the water supply roller are connected by a drive. The wastewater tank is located on the movable base away from the clean water tank. A drying roller is rotatably connected to the inside of the wastewater tank near the drying roller. A rack is fixedly connected to the inside of the wastewater tank near the drying roller.
[0009] In a preferred embodiment, the movable component includes a bracket and a slide rail. The bracket is fixedly connected to the clean water tank and the wastewater tank on the side near the movable seat. A roller is rotatably connected to the bracket on the side near the supporting housing. The slide rail is fixedly connected to the supporting housing on the side near the roller. The roller is drivenly connected to the slide rail. A motor is fixedly connected to the bracket, and the output end of the motor is fixedly connected to the roller.
[0010] The technical effect of adopting the above technical solution is to ensure that the drying roller removes the residual sewage on the detection device, prevent the residual sewage from affecting the detection results, and improve the accuracy of the detection.
[0011] In a preferred embodiment, a camera is provided on one side of the inside of the support housing, a displacement sensor is provided on the other side of the inside of the support housing away from the camera, and a lamp is provided on the support housing between the camera and the displacement sensor.
[0012] The technical effect of adopting the above technical solution is that a camera is installed to analyze parameters such as the color, pattern, and surface defects of ceramic tiles, and a displacement sensor measures the size of the tile and the flatness of its surface based on the difference between the measurement data.
[0013] In a preferred embodiment, an elastic buckle is fixedly connected inside the support housing on the side near the camera, and the camera is snapped into the support housing via the elastic buckle. An elastic bracket is fixedly connected inside the support housing on the side near the displacement sensor, and the displacement sensor is snapped into the support housing via the elastic bracket.
[0014] The technical effect of adopting the above technical solution is that the elastic buckle unfolds to lock the camera, places the displacement sensor inside the elastic bracket, and the buckle fixes the elastic bracket, thereby facilitating the assembly and disassembly of the camera and the displacement sensor.
[0015] In a preferred embodiment, the transmission assembly includes a pulley and a track. The pulley is rotatably connected inside the workbench, and there are two pulleys on the workbench. A motor is fixedly connected between one of the pulleys and the workbench. The track is driven by the pulley, and a slider is fixedly connected between the moving seat and the track.
[0016] The technical effect of adopting the above technical solution is that the second motor drives the pulley to rotate, which in turn causes the track to move through the slider and move the moving seat, so that the detection device can scan the tile.
[0017] In a preferred embodiment, a groove is provided on the side of the worktable near the slider, and the movable seat is slidably connected to the worktable through the slider and the groove.
[0018] The technical effect of adopting the above technical solution is that the slide groove supports and limits the slider, making the moving seat more stable when moving, which helps to improve the stability of the detection device.
[0019] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0020] 1. By setting up a cleaning component, when the bracket moves, the cleaning roller follows the bracket along the moving seat via the mounting bracket and its own rotating shaft, cleaning the input ends of the camera and displacement sensor inside the moving seat, removing dust adhering to the camera and displacement sensor. The water supply roller absorbs clean water as it rolls with the cleaning roller, allowing the cleaning roller to absorb more water to enhance the cleaning effect. Afterwards, a drying roller is used to absorb the remaining water, further improving the cleaning effect and maintaining the water absorption performance of the drying roller. This solves the problem of dust adhering to the detection device and helps improve the accuracy of detection.
[0021] 2. By setting up the cleaning component and the moving component, starting motor one, motor one drives the roller to rotate inside the slide rail, thereby causing the two brackets to drive the cleaning roller and the drying roller to clean the detection device in sequence. This process ensures that the drying roller can remove the sewage residue on the detection device, prevent the residual sewage from affecting the detection results, and help improve the accuracy of the detection. Attached Figure Description
[0022] Figure 1 A schematic diagram of the structure of a scanning ceramic tile multi-parameter detection device provided by this utility model;
[0023] Figure 2 A schematic diagram of the moving group in a scanning ceramic tile multi-parameter detection device provided by this utility model;
[0024] Figure 3 A schematic diagram of the cleaning component in a scanning ceramic tile multi-parameter detection device provided by this utility model;
[0025] Figure 4 A split view of the scanning component in a scanning ceramic tile multi-parameter detection device provided by this utility model;
[0026] Figure 5 A schematic diagram of the transmission component in a scanning ceramic brick multi-parameter detection device provided by this utility model.
[0027] Legend:
[0028] 1. Workbench;
[0029] 2. Scanning component; 21. Movable base; 22. Support housing; 23. Lamp tube; 24. Camera; 25. Flexible buckle; 26. Displacement sensor; 27. Flexible mounting bracket;
[0030] 3. Moving components; 31. Bracket; 32. Slide rail; 33. Motor 1; 34. Roller;
[0031] 4. Cleaning components; 41. Clean water tank; 42. Waste water tank; 43. Cleaning roller; 44. Water supply roller; 45. Drying roller; 46. Rack and pinion;
[0032] 5. Transmission components; 51. Motor II; 52. Pulley; 53. Track; 54. Slider; 55. Slide rail. Detailed Implementation
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0034] like Figure 1 - Figure 5 As shown, this embodiment provides a technical solution: a scanning ceramic tile multi-parameter detection device, including a worktable 1 and a scanning component 2. The scanning component 2 is set on the worktable 1, a moving component 3 is set on the scanning component 2, a cleaning component 4 is set between the scanning component 2 and the moving component 3, and a transmission component 5 is set between the worktable 1 and the scanning component 2.
[0035] like Figure 1 As shown, the scanning component 2 includes a movable base 21 and a supporting housing 22. The movable base 21 is disposed on one side of the worktable 1, and the supporting housing 22 is disposed on the worktable 1.
[0036] like Figure 2 - Figure 3As shown, the cleaning component 4 includes a clean water tank 41 and a wastewater tank 42. The clean water tank 41 is located on one side of the bottom. A cleaning roller 43 is rotatably connected to the inside of the clean water tank 41 near the moving base 21. A water supply roller 44 is rotatably connected to the side of the clean water tank 41 near the cleaning roller 43. The cleaning roller 43 and the water supply roller 44 are connected by a drive. The wastewater tank 42 is located on the side of the moving base 21 away from the clean water tank 41. A drying roller 45 is rotatably connected to the side of the wastewater tank 42 near the moving base 21. A rack 46 is fixedly connected to the inside of the wastewater tank 42 near the drying roller 45. When the bracket 31 moves, the cleaning roller 43 follows the bracket 31 along the moving base 21 via the mounting bracket 31 and its own rotating shaft, thus controlling the movement of the camera 24 and displacement sensor inside the moving base 21. The input end of 26 is cleaned to remove dust adhering to the camera 24 and displacement sensor 26. By injecting clean water into the clean water tank 41, the water supply roller 44 absorbs the clean water as it rolls with the cleaning roller 43, allowing the cleaning roller 43 to absorb the clean water through the water supply roller 44, which improves the cleaning effect. Then, the drying roller 45 absorbs the remaining clean water, further improving the cleaning effect. When the drying roller 45 rotates, the rack 46 squeezes the drying roller 45, squeezing the wastewater on the drying roller 45 into the waste water tank 42, maintaining the water absorption performance of the drying roller 45. This solves the problem that dust may adhere to the sensors and optical detection equipment on the detection device, causing errors in the detection results of the detection device, and helps to improve the accuracy of the detection.
[0037] To ensure that the clean water tank 41 and the waste water tank 42 move separately, the cleaning roller 43 and the drying roller 45 should clean the detection device sequentially. Figure 2 - Figure 3 As shown, the moving component 3 includes a bracket 31 and a slide rail 32. The bracket 31 is fixedly connected to the clean water tank 41 and the wastewater tank 42 on the side near the moving base 21. A roller 34 is rotatably connected to the side of the bracket 31 near the supporting housing 22. The slide rail 32 is fixedly connected to the side of the supporting housing 22 near the roller 34. The roller 34 is connected to the slide rail 32 in a transmission connection. A motor 33 is fixedly connected to the bracket 31. The output end of the motor 33 is fixedly connected to the roller 34. By installing the brackets 31 on both sides of the moving base 21, the clean water tank 41 and the wastewater tank 42 are respectively set at both ends of the moving base 21. When the motor 33 is started, the motor 33 drives the roller 34 to rotate inside the slide rail 32, so that the two brackets 31 drive the cleaning roller 43 and the drying roller 45 to clean the detection device in sequence. This ensures that the drying roller 45 removes the sewage residue on the detection device, preventing the residual sewage from affecting the detection results and improving the accuracy of the detection.
[0038] Furthermore, such as Figure 2 and Figure 4As shown, a camera 24 is installed on one side inside the support housing 22, and a displacement sensor 26 is installed on the other side of the support housing 22 away from the camera 24. A lamp tube 23 is installed on the support housing 22 between the camera 24 and the displacement sensor 26. The camera 24, model MCD-019, focuses the optical image of the ceramic tile surface onto the CCD chip through its lens. The CCD chip is composed of many photosensitive elements (pixels). Each pixel can convert light signals into electrical signals. These electrical signals are converted from analog to digital to form digital image signals, which are used to analyze parameters such as the color, pattern, and surface defects of the ceramic tile. The displacement sensor 26, model HG-C1030, is installed equidistantly inside the support housing 22. The displacement sensor 26 measures the distance between the displacement sensor 26 and the tile using the laser triangulation principle, and measures the size and surface flatness of the tile based on the difference between the measurement data.
[0039] Furthermore, such as Figure 4 As shown, an elastic buckle 25 is fixedly connected inside the support housing 22 near the camera 24. The camera 24 is snapped into the support housing 22 via the elastic buckle 25. An elastic bracket 27 is fixedly connected inside the support housing 22 near the displacement sensor 26. The displacement sensor 26 is snapped into the support housing 22 via the elastic bracket 27. By setting the elastic buckle 25 and the elastic bracket 27, which are elastic, the elastic buckle 25 has a slot. When the camera 24 is installed on the elastic buckle 25, the top of the elastic buckle 25 contracts under force. After the camera 24 passes through the elastic buckle 25, the elastic buckle 25 unfolds and locks the camera 24 in place. The elastic bracket 27 has a buckle. Pulling the buckle places the displacement sensor 26 inside the elastic bracket 27, and the buckle fixes the elastic bracket 27, thus facilitating the installation and removal of the camera 24 and the displacement sensor 26.
[0040] Furthermore, such as Figure 5 As shown, the transmission assembly 5 includes a pulley 52 and a track 53. The pulley 52 is rotatably connected inside the workbench 1. There are two pulleys 52 on the workbench 1. A motor 51 is fixedly connected between the pulley 52 on one side and the workbench 1. The track 53 is driven by the pulley 52. A slider 54 is fixedly connected between the movable seat 21 and the track 53. The slider 54 is fixed to the track 53 by using bolts and nuts. When the motor 51 is started, the motor 51 drives the pulley 52 to rotate, which in turn causes the track 53 to move through the slider 54 and move the movable seat 21, so that the detection device can scan the tiles.
[0041] Furthermore, such as Figure 5As shown, a groove 55 is provided on the side of the worktable 1 near the slider 54. The movable seat 21 is slidably connected to the worktable 1 through the slider 54 and the groove 55. By supporting and limiting the slider 54 through the groove 55, the movable seat 21 is more stable when moving, which helps to improve the stability of the detection device.
[0042] Working principle: such as Figure 1 - Figure 5 As shown:
[0043] In use: Place the tile on the workbench 1. Before the detection device performs the detection operation, start motor 33. Motor 33 drives roller 34 to rotate inside slide rail 32. Support 31 moves clean water tank 41 towards waste water tank 42. As clean water tank 41 moves, cleaning roller 43 and water supply roller 44 roll. Water supply roller 44 delivers clean water from inside clean water tank 41 to cleaning roller 43, allowing the wet cleaning roller 43 to clean camera 24 and displacement sensor 26. After cleaning, clean water tank 41 returns to its original position. Then, the motor 33 near the wastewater tank 42 is started, causing the bracket 31 on the same side to move the wastewater tank 42 toward the clean water tank 41. The drying roller 45 absorbs the residual clean water, and the rack 46 squeezes the rolling drying roller 45, sending the sewage inside the drying roller 45 into the wastewater tank 42. The second motor 51 drives the pulley 52 to rotate, which in turn causes the track 53 to move the moving seat 21 through the slider 54, so that the supporting shell 22 drives the camera 24 and the displacement sensor 26 to scan the tile and detect the tile parameters.
[0044] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.
Claims
1. A scanning ceramic tile multi-parameter detection device, comprising a worktable (1) and a scanning component (2), characterized in that, The scanning component (2) is set on the workbench (1), the scanning component (2) is provided with a moving component (3), the scanning component (2) and the moving component (3) are provided with a cleaning component (4), and the workbench (1) and the scanning component (2) are provided with a transmission component (5); The scanning component (2) includes a movable base (21) and a supporting shell (22). The movable base (21) is disposed on one side of the worktable (1), and the supporting shell (22) is disposed on the worktable (1). The cleaning component (4) includes a clean water tank (41) and a wastewater tank (42). The clean water tank (41) is located on one side of the bottom. A cleaning roller (43) is rotatably connected to the inside of the clean water tank (41) near the moving base (21). A water supply roller (44) is rotatably connected to the side of the clean water tank (41) near the cleaning roller (43). The cleaning roller (43) and the water supply roller (44) are connected in a driving connection. The wastewater tank (42) is located on the side of the moving base (21) away from the clean water tank (41). A drying roller (45) is rotatably connected to the side of the wastewater tank (42) near the moving base (21). A rack (46) is fixedly connected to the inside of the wastewater tank (42) near the drying roller (45).
2. The scanning ceramic tile multi-parameter detection device according to claim 1, characterized in that: The movable component (3) includes a bracket (31) and a slide rail (32). The bracket (31) is fixedly connected to the clean water tank (41) and the wastewater tank (42) on the side near the movable seat (21). A roller (34) is rotatably connected to the side of the bracket (31) near the supporting shell (22). The slide rail (32) is fixedly connected to the side of the supporting shell (22) near the roller (34). The roller (34) is connected to the slide rail (32) in a transmission connection. A motor (33) is fixedly connected to the bracket (31). The output end of the motor (33) is fixedly connected to the roller (34).
3. The scanning ceramic tile multi-parameter detection device according to claim 2, characterized in that: A camera (24) is provided on one side inside the support housing (22), and a displacement sensor (26) is provided on the other side inside the support housing (22) away from the camera (24). A lamp tube (23) is provided on the support housing (22) between the camera (24) and the displacement sensor (26).
4. The scanning ceramic tile multi-parameter detection device according to claim 3, characterized in that: An elastic buckle (25) is fixedly connected inside the support shell (22) on the side near the camera (24). The camera (24) is snapped into the support shell (22) through the elastic buckle (25). An elastic bracket (27) is fixedly connected inside the support shell (22) on the side near the displacement sensor (26). The displacement sensor (26) is snapped into the support shell (22) through the elastic bracket (27).
5. The scanning ceramic tile multi-parameter detection device according to claim 1, characterized in that: The transmission assembly (5) includes a pulley (52) and a track (53). The pulley (52) is rotatably connected inside the workbench (1). There are two pulleys (52) on the workbench (1). A motor (51) is fixedly connected between the pulley (52) on one side and the workbench (1). The track (53) is driven by the pulley (52). A slider (54) is fixedly connected between the moving seat (21) and the track (53).
6. The scanning ceramic tile multi-parameter detection device according to claim 5, characterized in that: A slide groove (55) is provided on the side of the workbench (1) near the slider (54), and the movable seat (21) is slidably connected to the workbench (1) through the slider (54) and the slide groove (55).