Wire harness processing tool

By using clamping components and electrically driven rotating and translational components to automatically wind tape, the problem of cumbersome manual operation in existing wire harness winding fixtures is solved, achieving efficient and convenient tape winding results.

CN223539362UActive Publication Date: 2025-11-11ANHUI WANRONG NEW ENERGY CO LTD
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Patent Information

Application Number
CN202423041327.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-11
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing wire harness winding fixtures require manual operation, which is labor-intensive, has low winding efficiency, and the operation is unchanging and subject to interference from rods.

Method used

The wire harness body is fixed by a clamping assembly, and the tape is automatically wound by an electric telescopic rod and a motor-driven rotating wheel and translation assembly. The tape roll is driven by the rotating assembly and moved parallel by the translation assembly to achieve uniform tape winding.

Benefits of technology

It reduces the labor intensity of workers, improves winding efficiency and ease of operation, reduces human interference, and achieves uniform winding of tape.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223539362U_ABST
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Abstract

The utility model discloses a wire harness processing tool, which comprises a bottom plate and a wire harness body, the top end of the bottom plate is provided with two groups of clamping assemblies for fixing the wire harness body, the top end of the bottom plate is provided with a winding assembly, the winding assembly comprises a mounting rack, a rotating wheel is rotatably connected in the mounting rack, one side of the rotating wheel is fixedly provided with a mounting shaft, and the mounting shaft is fixedly provided with a rotating shaft. An adhesive tape roll is mounted on the mounting shaft; according to the utility model, the two groups of clamping assemblies are used for fixing the wire harness body, then the adhesive tape roll is inserted into the mounting shaft, one end of the adhesive tape on the adhesive tape roll is adhered to the wire harness body, then the rotating wheel of the rotating assembly rotates, the rotating wheel rotates to drive the adhesive tape roll to move, and meanwhile, the adhesive tape roll is fixed to the wire harness body. The rotating wheel can move in parallel through the translation assembly, then the adhesive tape roll is driven to move in parallel, the adhesive tape on the adhesive tape roll can be evenly and comprehensively wound on the wire harness body, the mode is easy to operate, and the labor intensity of workers can be reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of wire harness tooling technology, specifically, it relates to a tooling for processing wire harnesses. Background Technology

[0002] Nowadays, the use of wire harnesses in circuits is quite common. Wire harnesses provide the overall service equipment for load source groups, such as trunk lines, switching devices, control systems, etc. In wire harness processing, it is necessary to wrap the bundled cables with tape to prevent them from becoming separated again.

[0003] A search revealed that Chinese utility model patent CN220032294U discloses a tooling for processing wire harnesses. The tooling includes a base, with a fixed frame fixedly connected to the upper surface of the base. The fixed frame has a first circular groove and two second circular grooves, with the first circular groove located between the two second circular grooves. A sliding rod is movably fitted into each of the two second circular grooves. A screw rod is fixedly connected to the right end of each sliding rod, and a threaded ring is threaded onto each screw rod. A moving mechanism is provided on the right side of the fixed frame, comprising a moving frame and two screw rods. In this utility model, the initial state is when the moving frame and the fixed frame are in contact with each other. At this point, the wire harness is clamped onto the wire clip on the moving frame and fitted onto the wire clip on the fixed frame. A turntable drives the two screw rods to rotate, causing the moving frame to gradually move away from the fixed frame, thus keeping the wire harness bundled together between the moving frame and the fixed frame. This facilitates the operator's bundling and winding of the wire harness, and the length of the bundling and winding is adjustable.

[0004] However, after research, the applicant found that the solution still has some technical problems when used. For example, the subsequent winding of the wire harness needs to be done manually, which is labor-intensive for the workers. Moreover, during the winding process, it is affected by the interference of rods such as sliding rods and screws, making the operation relatively inconvenient and affecting the winding efficiency.

[0005] No effective solutions have yet been proposed to address the problems in the relevant technologies.

[0006] Therefore, in order to solve the above problems, this utility model provides a tooling for processing wire harnesses. Utility Model Content

[0007] To overcome the aforementioned technical problems, the purpose of this utility model is to provide a tooling for processing wire harnesses. The tooling uses two sets of clamping components to fix the wire harness body, then inserts a roll of adhesive tape onto the mounting shaft, and attaches one end of the tape to the wire harness body. A rotating component rotates a rotating wheel, which in turn moves the tape roll. Simultaneously, a translation component moves the rotating wheel parallel to the tape roll, allowing the tape to be evenly and comprehensively wound around the wire harness body. This method is simple to operate and reduces the labor intensity of workers.

[0008] The objective of this utility model can be achieved through the following technical solutions:

[0009] A wire harness processing fixture includes a base plate and a wire harness body. Two sets of clamping assemblies for fixing the wire harness body are mounted on the top of the base plate. A winding assembly is also mounted on the top of the base plate. The winding assembly includes a mounting frame, a rotating wheel rotatably connected within the mounting frame, and a mounting shaft fixedly mounted on one side of the rotating wheel. A tape roll is mounted on the mounting shaft. A rotating assembly for driving the rotating wheel to rotate is mounted on one side of the mounting frame. A translational assembly for moving the winding assembly horizontally is also mounted on the top of the base plate. The wire harness body is fixed by the two clamping assemblies. Then, the tape roll is inserted into the mounting shaft, and one end of the tape on the roll is attached to the wire harness body. The rotating wheel rotates via the rotating assembly, causing the tape roll to move. Simultaneously, the translational assembly moves the rotating wheel parallel to the wire harness body, thus moving the tape roll parallel to the wire harness body. This allows the tape on the roll to be evenly and comprehensively wound around the wire harness body. This method is simple to operate and reduces the labor intensity of workers.

[0010] Furthermore, the clamping assembly includes a vertical frame mounted on the top of the base plate, the vertical frame having a clamping groove, a first electric telescopic rod installed inside the clamping groove, and a clamping plate installed at the output end of the first electric telescopic rod.

[0011] Furthermore, the wire harness body passes through the clamping groove and the rotating wheel, and the center of the rotating wheel is on the same straight line as the center of the wire harness body.

[0012] Furthermore, a toothed ring is fixedly installed on the other side of the rotating wheel.

[0013] Furthermore, the rotating assembly includes a motor mount fixedly installed on the mounting bracket, a motor is fixedly installed on the motor mount, and a gear is installed at the output end of the motor, the gear meshing with the gear ring.

[0014] Furthermore, the translation component includes a groove formed at the top of the base plate, a fixed seat is fixedly installed at one end of the groove, a second electric telescopic rod is fixedly installed on one side of the fixed seat, and a slider is installed at the output end of the second electric telescopic rod.

[0015] Furthermore, the mounting bracket is fixedly installed on the top of the slider, and the slider has an overall T-shaped structure.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] In this invention, the wire harness body is sequentially passed through the left clamping slot, the rotating wheel, and the right clamping slot. Then, the first electric telescopic rod on the left is activated, causing the clamping plate to descend and fix one end of the wire harness body. The wire harness body is then pulled straight, and the first electric telescopic rod on the right is activated again, causing the clamping plate to descend and fix the other end of the wire harness body. Next, the tape roll is inserted into the mounting shaft, and one end of the tape is attached to the wire harness body. The motor is then activated, causing the gears to rotate. These gears, through a gear ring, rotate the rotating wheel on the mounting frame. The rotation of the rotating wheel drives the tape roll to move. Simultaneously, the second electric telescopic rod drives the slider to move horizontally, which in turn moves the mounting frame, causing the rotating wheel to move horizontally, and consequently, the tape roll to move horizontally. This allows the tape on the tape roll to be evenly and comprehensively wound around the wire harness body. This method is simple to operate and reduces the labor intensity of workers. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is one of the three-dimensional structural schematic diagrams of this utility model;

[0020] Figure 2 This is the second three-dimensional structural schematic diagram of the present invention;

[0021] Figure 3 This is a schematic diagram of the planar structure of this utility model.

[0022] Figure label:

[0023] 1. Base plate; 2. Clamping assembly; 201. Vertical frame; 202. Clamping groove; 203. First electric telescopic rod; 204. Clamping plate; 3. Wire harness body; 4. Winding assembly; 401. Mounting bracket; 402. Rotating wheel; 403. Mounting shaft; 404. Tape roll; 405. Gear ring; 5. Rotating assembly; 501. Motor base; 502. Motor; 503. Gear; 6. Translation assembly; 601. Slide groove; 602. Fixed base; 603. Second electric telescopic rod; 604. Slider. Detailed Implementation

[0024] The utility model will now be further described with reference to the accompanying drawings and specific embodiments:

[0025] Please see Figure 1-3 According to an embodiment of the present invention, a wire harness processing fixture includes a base plate 1 and a wire harness body 3. Two sets of clamping assemblies 2 for fixing the wire harness body 3 are installed at the top of the base plate 1. A winding assembly 4 is installed at the top of the base plate 1. The winding assembly 4 includes a mounting frame 401, a rotating wheel 402 rotatably connected inside the mounting frame 401, a mounting shaft 403 fixedly mounted on one side of the rotating wheel 402, and a tape roll 404 mounted on the mounting shaft 403. A rotating assembly 5 for driving the rotating wheel 402 to rotate is installed on one side of the mounting frame 401. A mechanism for driving the wire harness body 3 is also installed at the top of the base plate 1. The horizontally moving translation component 6 of the winding component 4 fixes the wire harness body 3 through two sets of clamping components 2. Then, the tape roll 404 is inserted into the mounting shaft 403, and one end of the tape on the tape roll 404 is attached to the wire harness body 3. Then, the rotating component 5 rotates the rotating wheel 402, which drives the tape roll 404 to move. At the same time, the translation component 6 can move the rotating wheel 402 in parallel, thereby driving the tape roll 404 to move in parallel, so that the tape on the tape roll 404 can be evenly and comprehensively wound on the wire harness body 3. This method is relatively simple to operate and can reduce the labor intensity of workers.

[0026] The clamping assembly 2 includes a vertical frame 201 installed on the top of the base plate 1. The vertical frame 201 has a clamping groove 202. A first electric telescopic rod 203 is installed inside the clamping groove 202. A clamping plate 204 is installed at the output end of the first electric telescopic rod 203.

[0027] The wire harness body 3 passes through the clamping groove 202 and the rotating wheel 402, and the center of the rotating wheel 402 and the center of the wire harness body 3 are on the same straight line.

[0028] A toothed ring 405 is fixedly installed on the other side of the rotating wheel 402.

[0029] The rotating assembly 5 includes a motor base 501 fixedly mounted on the mounting bracket 401, a motor 502 fixedly mounted on the motor base 501, and a gear 503 mounted on the output end of the motor 502, which meshes with the gear ring 405.

[0030] The translation component 6 includes a groove 601 formed at the top of the base plate 1. A fixed seat 602 is fixedly installed at one end of the groove 601. A second electric telescopic rod 603 is fixedly installed on one side of the fixed seat 602. A slider 604 is installed at the output end of the second electric telescopic rod 603.

[0031] The mounting bracket 401 is fixedly installed on the top of the slider 604, and the slider 604 has an overall T-shaped structure.

[0032] The working principle of this utility model patent for a wire harness processing fixture is as follows: The wire harness body 3 is sequentially passed through the left clamping groove 202, the rotating wheel 402, and the right clamping groove 202. Then, the first electric telescopic rod 203 on the left is activated, causing the clamping plate 204 to descend and fix one end of the wire harness body 3. The wire harness body 3 is then pulled straight, and the first electric telescopic rod 203 on the right is activated again, causing the clamping plate 204 to descend and fix the other end of the wire harness body 3. Then, the tape roll 404 is inserted into the mounting shaft 403, and one end of the tape on the tape roll 404 is attached to the wire harness body 3. Then, the motor 502 is started, and the gear 503 of the motor 502 rotates. The gear 503 rotates on the mounting frame 401 through the rotating wheel 402 of the gear ring 405. The rotation of the rotating wheel 402 can drive the tape roll 404 to move. At the same time, the second electric telescopic rod 603 drives the slider 604 to move horizontally, which in turn drives the mounting frame 401 to move, thereby moving the rotating wheel 402 horizontally, and then moving the tape roll 404 horizontally. This allows the tape on the tape roll 404 to be evenly and comprehensively wound on the wire harness body 3. This method is relatively simple to operate and can reduce the labor intensity of the workers.

[0033] It should be noted that the first electric telescopic pole 203, the motor 502, and the second electric telescopic pole 603 are existing devices or equipment, or devices or equipment that can be implemented with existing technology. Their power supply, specific composition, and principle are clear to those skilled in the art, so they will not be described in detail here.

[0034] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0035] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A tooling for processing wire harnesses, comprising a base plate (1) and a wire harness body (3), characterized in that, Two sets of clamping components (2) for fixing the wire harness body (3) are installed at the top of the base plate (1). A winding component (4) is installed at the top of the base plate (1). The winding component (4) includes a mounting frame (401). A rotating wheel (402) is rotatably connected inside the mounting frame (401). A mounting shaft (403) is fixedly installed on one side of the rotating wheel (402). A tape roll (404) is installed on the mounting shaft (403). A rotating component (5) for driving the rotating wheel (402) to rotate is installed on one side of the mounting frame (401). A translation component (6) for driving the winding component (4) to move horizontally is also installed at the top of the base plate (1).

2. The tooling for processing wire harnesses according to claim 1, characterized in that, The clamping assembly (2) includes a vertical frame (201) installed on the top of the base plate (1), and a clamping groove (202) is provided on the vertical frame (201). A first electric telescopic rod (203) is installed inside the clamping groove (202), and a clamping plate (204) is installed at the output end of the first electric telescopic rod (203).

3. The tooling for processing wire harnesses according to claim 2, characterized in that, The wire harness body (3) passes through the clamping groove (202) and the rotating wheel (402), and the center of the rotating wheel (402) and the center of the wire harness body (3) are on the same straight line.

4. The tooling for processing wire harnesses according to claim 1, characterized in that, A toothed ring (405) is fixedly installed on the other side of the rotating wheel (402).

5. The tooling for processing wire harnesses according to claim 4, characterized in that, The rotating assembly (5) includes a motor mount (501) fixedly mounted on the mounting bracket (401), a motor (502) fixedly mounted on the motor mount (501), and a gear (503) mounted on the output end of the motor (502), the gear (503) meshing with the gear ring (405).

6. The tooling for processing wire harnesses according to claim 1, characterized in that, The translation component (6) includes a groove (601) formed at the top of the base plate (1). A fixed seat (602) is fixedly installed at one end of the groove (601). A second electric telescopic rod (603) is fixedly installed on one side of the fixed seat (602). A slider (604) is installed at the output end of the second electric telescopic rod (603).

7. The tooling for processing wire harnesses according to claim 6, characterized in that, The mounting bracket (401) is fixedly installed on the top of the slider (604), and the slider (604) is T-shaped in general.

Citation Information

Patent Citations

  • Tool for processing wire harness

    CN220032294U