Duck tail pre-cooling spraying device

By installing a duck tail pre-cooling spray device on one side of the pre-cooling pool, water circulation spraying is achieved through impellers and connecting pipes, solving the problem of insufficient cooling of duck tails and improving dewaxing efficiency and product quality.

CN223541295UActive Publication Date: 2025-11-14SHANDONG ZHONGXIN FOOD GRP CO LTD +2
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Patent Information

Application Number
CN202423094768.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-14
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

The duck tail was not cooled sufficiently during the pre-cooling process, resulting in the wax not being effectively removed, which affected the wax removal effect and product quality.

Method used

A duck tail pre-cooling spray device is designed. By setting a shell, a water supply mechanism and a drive mechanism on one side of the pre-cooling pool, water is circulated and sprayed using an impeller and connecting pipes to ensure uniform cooling of the duck tail.

Benefits of technology

It improves the cooling effect of the duck tail, reduces the adhesion of wax to the wax removal machine rollers, and improves wax removal efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a duck tail pre-cooling spraying device, which relates to the technical field of duck tail pre-cooling treatment equipment for duck slaughtering, and adopts the technical scheme that the duck tail pre-cooling spraying device comprises a shell arranged on the side wall of one side of a pre-cooling pool, a water feeding mechanism arranged in the shell, and a driving mechanism arranged on one side of the water feeding mechanism; the shell comprises an upper frame body, a lower frame body, a cover body and a supporting piece used for supporting the driving mechanism. Compared with the prior art, the duck tail precooling spraying device has the advantages that after the spraying device is arranged on one side of the precooling pool, the duck tail can be effectively sprayed in the precooling process of ducks, it is guaranteed that wax on the duck tail can be fully cooled, villus on the duck tail in the wax raking process is easier to process, and the duck tail can be prevented from being damaged. And the condition that the wax is adhered to the roller of the wax raking machine is reduced, and the wax raking efficiency and effect are greatly improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of duck tail pre-cooling equipment for duck slaughtering, and in particular to a duck tail pre-cooling spray device. Background Technology

[0002] During the slaughtering and processing of ducks, after the ducks are coated with wax, they are sent to a pre-cooling tank for cooling. During this process, because the tail part floats on the water surface, the wax on the tail is not effectively pre-cooled, which causes problems in the subsequent wax removal process. The downy feathers on the duck tail are difficult to remove because the wax has not been cooled sufficiently, causing the wax to easily adhere to the rollers of the wax removal machine, affecting the wax removal effect and efficiency. This not only increases the difficulty in production, but also affects the quality and appearance of the final product.

[0003] How to solve the above problems is the research topic of this plan. Utility Model Content

[0004] In order to achieve the above-mentioned objectives and address the above-mentioned technical problems, this utility model provides a duck tail pre-cooling spray device.

[0005] The technical solution includes a shell installed on one side wall of the precooling tank, a water supply mechanism installed inside the shell, and a drive mechanism installed on one side of the water supply mechanism.

[0006] The housing includes an upper frame, a lower frame, a cover, and a support member for supporting the drive mechanism;

[0007] The water supply mechanism includes a connecting pipe that communicates with the interior of the precooling tank, a water supply cylinder located at one end of the connecting pipe, an impeller located inside the water supply cylinder, and an impeller rotating shaft.

[0008] The drive mechanism includes a motor and a pulley located at the top of the motor output shaft;

[0009] A second pulley is provided at the top of the impeller rotating shaft, and the first pulley and the second pulley are rotatably connected by a belt.

[0010] A water outlet trough is provided on one side of the upper frame.

[0011] The overall structure integrates key components such as the shell, water supply mechanism, and drive mechanism, which improves the overall stability and durability of the device.

[0012] The impeller and connecting pipes in the water supply mechanism can effectively circulate the water in the precooling tank, ensuring the continuity and uniformity of the water flow, which is especially important for temperature control during the precooling process.

[0013] A belt drive system that connects the motor to the impeller shaft can effectively transmit the motor's power to the impeller, improving energy utilization efficiency. At the same time, belt drives can reduce noise and maintenance costs compared to direct drive methods.

[0014] Because key components such as the impeller and motor are all located in easily accessible positions, maintenance and parts replacement are much more convenient. Furthermore, the belt drive tension is adjustable, facilitating optimized transmission efficiency and extending service life.

[0015] The water outlet channel design on the side of the upper frame allows the water flow to be distributed more evenly in the precooling tank, which helps to improve the precooling effect and also reduces the impact of the water flow on the tank wall, thus reducing damage to the structure.

[0016] Overall, this design balances efficiency, durability, and ease of maintenance, making it suitable for use in various applications requiring efficient pre-cooling.

[0017] The support includes a support base plate and several support rods disposed on the support base plate.

[0018] A motor fixing ring seat is provided on the support base plate, and the bottom of the motor is fixedly connected to the motor fixing ring seat;

[0019] Each end of the support rod facing the upper frame and the lower frame is provided with a fixing plate, and the fixing plate is fixedly connected to the side wall of the upper frame and the lower frame respectively by bolts;

[0020] It also includes a support rod facing the side wall of the precooling tank, and a fixing plate is provided at the end of the support rod facing the side wall of the precooling tank. The fixing plate is fixedly connected to the side wall of the precooling tank by bolts.

[0021] The connecting pipe is arranged horizontally, and the outer wall of the connecting pipe is fixedly connected to the inner wall of the lower frame. A circular connecting groove is opened at one end of the connecting pipe, and the bottom of the upper water cylinder is fixedly connected to the circular connecting groove. The bottom of the upper water cylinder is open, and several inclined baffles in a circular array are set at the opening. The upper water cylinder is connected to the inside of the connecting pipe.

[0022] The tops of several inclined baffles are fixedly connected to the edge of the bottom opening of the upper water cylinder, and the bottoms of several inclined baffles are fixedly connected.

[0023] A filter screen is installed at the opening of the connecting pipe inside the precooling tank.

[0024] The upper frame includes a bottom plate, side plates, and a top plate.

[0025] The bottom plate of the frame has a circular groove that matches the top of the water cylinder. A door-shaped plate is provided above the circular groove. The bottom ends of both sides of the door-shaped plate are fixedly connected to the top of the bottom plate of the frame. The top of the water cylinder has a water outlet.

[0026] The water outlet corresponds to the groove of the gate-shaped plate and the water outlet channel.

[0027] The top of the gate-shaped plate is provided with a bearing seat, and the impeller rotating shaft is rotatably connected to the gate-shaped plate through the bearing.

[0028] An L-shaped connecting plate is provided between the upper frame, the lower frame and the side wall of the precooling tank. The L-shaped connecting plate is fixedly connected to the upper frame, the lower frame and the precooling tank by bolts.

[0029] A second connecting plate is provided between the upper frame and the lower frame, and the second connecting plate is fixedly connected to the upper frame and the lower frame by bolts.

[0030] The cover is fixedly installed on the top of the upper frame and the support, and the first pulley and the second pulley are installed inside the cover.

[0031] The beneficial effects of the technical solution provided by this utility model embodiment are as follows: This solution provides a duck tail pre-cooling spray device. After setting the spray device on one side of the pre-cooling pool, the tail can be effectively sprayed during the pre-cooling process of the duck, ensuring that the wax on the duck tail can also be fully cooled, making the down on the duck tail easier to handle during the wax removal process, reducing the situation of wax adhering to the wax removal machine roller, and greatly improving the efficiency and effect of wax removal.

[0032] In addition, the smoother wax removal process improves the quality and appearance of the final product, thereby enhancing its market competitiveness.

[0033] Furthermore, the casing of this device is easy to disassemble and assemble, which improves the flexibility of use; the materials are readily available, saving energy and costs. Attached Figure Description

[0034] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model. Figure 1 .

[0035] Figure 2 This is a schematic diagram of the overall structure of an embodiment of the present utility model. Figure 2 .

[0036] Figure 3 This is a schematic diagram of the overall structure of an embodiment of the present utility model. Figure 3 .

[0037] Figure 4 This is a partial structural schematic diagram of an embodiment of the present utility model.

[0038] Figure 5 This is a schematic diagram of the structure of the water cylinder and impeller in an embodiment of the present invention.

[0039] The attached figures are labeled as follows: 1. Precooling tank; 2. Shell; 4. Drive mechanism;

[0040] 201. Upper frame; 202. Lower frame; 203. Cover;

[0041] 301. Connecting pipe; 302. Water inlet cylinder; 303. Impeller; 304. Impeller rotating shaft;

[0042] 401. Motor; 402. Pulley 1; 305. Pulley 2; 5. Belt;

[0043] 2015, Water outlet tank; 15, Support base plate; 6, Support rod; 7, Motor fixing ring seat; 8, Fixing plate;

[0044] 3022, Inclined baffle; 10, Filter screen;

[0045] 2011, Frame bottom plate; 2012, Frame side plate; 2013, Frame top plate; 2014, Door-shaped plate; 3021, Water outlet; 11, Bearing seat; 12, L-shaped connecting plate; 13, Connecting plate two. Detailed Implementation

[0046] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Of course, the specific embodiments described herein are only for explaining this utility model and are not intended to limit it.

[0047] It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this utility model can be combined with each other.

[0048] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0049] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0050] Example 1

[0051] See Figures 1 to 5 This utility model provides a duck tail pre-cooling spray device, including a shell 2 set on one side wall of the pre-cooling pool 1, a water supply mechanism set inside the shell 2, and a drive mechanism 4 set on one side of the water supply mechanism.

[0052] The housing 2 includes an upper frame 201, a lower frame 202, a cover 203, and a support member for supporting the drive mechanism 4;

[0053] The water supply mechanism includes a connecting pipe 301 that communicates with the interior of the precooling tank 1, a water supply cylinder 302 located at one end of the connecting pipe 301, an impeller 303 located inside the water supply cylinder 302, and an impeller rotating shaft 304.

[0054] The drive mechanism 4 includes a motor 401 and a pulley 402 disposed on the top of the output shaft of the motor 401;

[0055] A second pulley 305 is provided at the top of the impeller rotating shaft 304, and the first pulley 402 and the second pulley 305 are rotatably connected by a belt 5.

[0056] A water outlet trough 2015 is provided on one side of the upper frame 201.

[0057] The support includes a support base plate 15 and several support rods 6 disposed on the support base plate 15.

[0058] A motor fixing ring seat 7 is provided on the support base plate 15, and the bottom of the motor 401 is fixedly connected to the motor fixing ring seat 7;

[0059] The support rod 6 is provided with a fixing plate 8 at one end facing the upper frame 201 and the lower frame 202. The fixing plate 8 is fixedly connected to the side wall of the upper frame 201 and the lower frame 202 respectively by bolts.

[0060] It also includes a support rod 6 facing the side wall of the precooling tank 1, and a fixing plate 8 is provided at the end of the support rod 6 facing the side wall of the precooling tank 1. The fixing plate 8 is fixedly connected to the side wall of the precooling tank 1 by bolts.

[0061] The connecting pipe 301 is arranged horizontally, and the outer wall of the connecting pipe 301 is fixedly connected to the inner wall of the lower frame 202. A circular connecting groove is opened at one end of the connecting pipe 301. The bottom of the upper water cylinder 302 is fixedly connected to the circular connecting groove. The bottom of the upper water cylinder 302 is open, and several inclined baffles 3022 in a circular array are set at the opening. The upper water cylinder 302 is connected to the inside of the connecting pipe 301.

[0062] The top ends of several inclined baffles 3022 are fixedly connected to the bottom opening edge of the upper water cylinder 302, and the bottom ends of several inclined baffles 3022 are fixedly connected.

[0063] A filter screen 10 is installed at the opening of the connecting pipe 301 inside the precooling tank 1.

[0064] The upper frame 201 includes a frame bottom plate 2011, a frame side plate 2012, and a frame top plate 2013;

[0065] A circular groove matching the top of the water tank 302 is provided on the bottom plate 2011 of the frame. A door-shaped plate 2014 is provided above the circular groove. The bottom ends of both sides of the door-shaped plate 2014 are fixedly connected to the top of the bottom plate 2011 of the frame. A water outlet 3021 is provided on the top of the water tank 302.

[0066] The water outlet 3021 corresponds to the groove of the gate-shaped plate 2014 and the water outlet groove 2015.

[0067] The top of the gate-shaped plate 2014 is provided with a bearing seat 11, and the impeller rotating shaft 304 is rotatably connected to the gate-shaped plate 2014 through the bearing.

[0068] An L-shaped connecting plate 12 is provided between the upper frame 201, the lower frame 202 and the side wall of the precooling tank 1. The L-shaped connecting plate 12 is fixedly connected to the upper frame 201, the lower frame 202 and the precooling tank 1 by bolts.

[0069] A connecting plate 201 is provided between the upper frame 201 and the lower frame 202. The connecting plate 201 is fixedly connected to the upper frame 201 and the lower frame 202 by bolts.

[0070] The cover 203 is fixedly installed on the top of the upper frame 201 and the support member, and a pulley 402 and a pulley 305 are installed inside the cover 203.

[0071] The method of using this utility model is as follows:

[0072] Installation and Fixing: First, install the device on the side wall of the precooling tank 1. Use the L-shaped connecting plate 12 and connecting plate 13 to fix the upper frame 201 and the lower frame 202 to the side wall of the precooling tank to ensure stability. At the same time, fix the motor 401 to the motor fixing ring seat 7 with bolts and ensure that the motor 401 and the support are firmly connected.

[0073] Assemble the water supply mechanism: Fix the connecting pipe 301 to the inner wall of the lower frame 202 to ensure that it is connected to the inside of the precooling tank 1, and install the water supply cylinder 302 into the circular connecting groove of the connecting pipe 301.

[0074] Connect the drive mechanism: Install the impeller 303 and the impeller rotating shaft 304 inside the upper water tank 302 to ensure that they can rotate smoothly; then connect the pulley 402 at the top of the output shaft of the motor 401 to the pulley 305 at the top of the impeller rotating shaft 304 via the belt 5 to ensure that the belt is taut and the transmission is smooth.

[0075] Configure a filter screen: Install a filter screen 10 at the opening of the connecting pipe 301 inside the precooling tank 1 to prevent impurities from entering the pipe;

[0076] Adjust the water flow: The outlet 3021 at the top of the water cylinder 302 should be aligned with the groove of the U-shaped plate 2014 and the water outlet 2015 to ensure that the water flow can be evenly directed towards the duck tail area in the precooling tank.

[0077] Starting device: Finally, start the motor 401. The motor drives the impeller 303 to rotate through the pulley and belt, thereby causing the water to flow through the upper water cylinder 302, the water outlet 3021 and the water outlet trough 2015 into the precooling pool to complete the spray precooling process.

[0078] Through the above steps, the device can effectively perform pre-cooling spray, improve pre-cooling efficiency, and ensure uniform water flow and consistent temperature.

[0079] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A duck tail pre-cooling spray device, characterized in that, It includes a shell (2) installed on one side wall of the precooling tank (1), a water supply mechanism installed inside the shell (2), and a drive mechanism (4) installed on one side of the water supply mechanism. The housing (2) includes an upper frame (201), a lower frame (202), a cover (203), and a support member for supporting the drive mechanism (4); The water supply mechanism includes a connecting pipe (301) that communicates with the interior of the precooling tank (1), a water supply cylinder (302) located at one end of the connecting pipe (301), an impeller (303) located inside the water supply cylinder (302), and an impeller rotating shaft (304). The drive mechanism (4) includes a motor (401) and a pulley (402) located on the top of the output shaft of the motor (401). The top of the impeller rotating shaft (304) is provided with a second pulley (305), and the first pulley (402) and the second pulley (305) are rotatably connected by a belt (5); A water outlet trough (2015) is provided on one side of the upper frame (201).

2. The duck tail pre-cooling spray device according to claim 1, characterized in that, The support includes a support base plate (15) and a plurality of support rods (6) disposed on the support base plate (15).

3. The duck tail pre-cooling spray device according to claim 2, characterized in that, A motor fixing ring seat (7) is provided on the supporting base plate (15), and the bottom of the motor (401) is fixedly connected to the motor fixing ring seat (7); The support rod (6) is provided with a fixing plate (8) at one end facing the upper frame (201) and the lower frame (202), and the fixing plate (8) is fixedly connected to the side wall of the upper frame (201) and the lower frame (202) respectively by bolts; It also includes a support rod (6) facing the side wall of the precooling tank (1), and a fixing plate (8) is provided at the end of the support rod (6) facing the side wall of the precooling tank (1). The fixing plate (8) is fixedly connected to the side wall of the precooling tank (1) by bolts.

4. The duck tail pre-cooling spray device according to claim 2, characterized in that, The connecting pipe (301) is arranged horizontally, and the outer wall of the connecting pipe (301) is fixedly connected to the inner wall of the lower frame (202). A circular connecting groove is opened at one end of the connecting pipe (301), and the bottom of the upper water cylinder (302) is fixedly connected to the circular connecting groove. The bottom of the upper water cylinder (302) is open, and several inclined baffles (3022) in a circular array are provided at the opening. The upper water cylinder (302) is connected to the inside of the connecting pipe (301).

5. The duck tail pre-cooling spray device according to claim 4, characterized in that, The tops of several inclined baffles (3022) are fixedly connected to the bottom opening edge of the upper water cylinder (302), and the bottoms of several inclined baffles (3022) are fixedly connected.

6. The duck tail pre-cooling spray device according to claim 4, characterized in that, The connecting pipe (301) is equipped with a filter screen (10) at the opening inside the precooling tank (1).

7. The duck tail pre-cooling spray device according to claim 1, characterized in that, The upper frame (201) includes a frame bottom plate (2011), a frame side plate (2012), and a frame top plate (2013). The frame base plate (2011) has a circular groove that matches the top of the water tank (302). A door-shaped plate (2014) is provided above the circular groove. The bottom ends of both sides of the door-shaped plate (2014) are fixedly connected to the top of the frame base plate (2011). The top of the water tank (302) has a water outlet (3021). The water outlet (3021) corresponds to the groove of the gate-shaped plate (2014) and the water outlet trough (2015).

8. The duck tail pre-cooling spray device according to claim 7, characterized in that, The top of the gate-shaped plate (2014) is provided with a bearing seat (11), and the impeller rotating shaft (304) is rotatably connected to the gate-shaped plate (2014) through the bearing.

9. The duck tail pre-cooling spray device according to claim 1, characterized in that, An L-shaped connecting plate (12) is provided between the upper frame (201), the lower frame (202) and the side wall of the precooling tank (1). The L-shaped connecting plate (12) is fixedly connected to the upper frame (201), the lower frame (202) and the precooling tank (1) by bolts. A connecting plate 2 (13) is provided between the upper frame (201) and the lower frame (202), and the connecting plate 2 (13) is fixedly connected to the upper frame (201) and the lower frame (202) by bolts.

10. The duck tail pre-cooling spray device according to claim 1, characterized in that, The cover (203) is fixedly installed on the top of the upper frame (201) and the support member, and the first pulley (402) and the second pulley (305) are installed inside the cover (203).