Sauce sterilization device
By using a combination of transparent flat tubes and ultraviolet lamps in the sauce sterilization device, the problems of sauce mixing and power drive are solved, achieving thorough sterilization of sauces and sterilization effect without power drive.
Patent Information
- Application Number
- CN202423195919.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing ultraviolet sterilization devices sterilize sauces by rotating ultraviolet lamps, resulting in a mixture of sterilized and unsterilized sauces, leading to incomplete sterilization, and also require power to operate.
A sauce sterilization device was designed, which uses N parallel transparent flat tubes and N+1 pairs of parallel ultraviolet lamps for sterilization. The sauce flows unidirectionally in the transparent flat tubes, and the ultraviolet light passes through the transparent flat tubes for sterilization, avoiding mixing and eliminating the need for rotation drive.
It achieves thorough sterilization of sauces, avoids mixing sterilized and unsterilized sauces, and eliminates the need for a power-driven rotating device.
Smart Images

Figure CN223541300U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sterilization equipment, and in particular to a sauce sterilization device. Background Technology
[0002] To ensure the shelf life of sauces, they need to be sterilized during the filling process. However, existing ultraviolet sterilization devices involve mounting ultraviolet lamps and light guides on a rotating device. The rotating device drives the ultraviolet lamps and light guides to rotate within the sauce for sterilization. Because the rotation stirs the sauce, the sterilized and unsterilized sauces tend to mix together, resulting in incomplete sterilization. Furthermore, this process requires a power source. Utility Model Content
[0003] The purpose of this invention is to overcome the above-mentioned problems in the existing technology and provide a sauce sterilization device.
[0004] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution:
[0005] A sauce sterilization device includes an inlet flange fitting for connection to the outlet of a sauce bottling equipment, a transparent guide fitting, an outlet flange fitting, and a grid-shaped sterilization mechanism. The transparent guide fitting includes a transparent inlet box, N parallel transparent flat tubes, and a transparent outlet plate. The N transparent flat tubes are located between the transparent inlet box and the transparent outlet plate. The bottom of the transparent inlet box has N strip-shaped inlet holes that correspond one-to-one with and are connected to the transparent flat tubes. The transparent outlet plate has N strip-shaped outlet holes that correspond one-to-one with and are connected to the transparent flat tubes. The inlet flange fitting is fixedly connected to the transparent inlet box with screws, and the outlet flange fitting is fixedly connected to the transparent outlet plate with screws. The sterilization mechanism is equipped with N+1 pairs of parallel ultraviolet lamps, with each transparent flat tube located between two pairs of adjacent ultraviolet lamps.
[0006] The feed flange fitting includes an annular upper connecting flange, a feed round pipe, and a rectangular connecting plate. The feed round pipe is fixed between the upper connecting flange and the rectangular connecting plate, and the upper connecting flange, the feed round pipe, and the rectangular connecting plate are coaxial. The rectangular connecting plate has a first circular hole at its center that communicates with the feed round pipe. The transparent feed box has a rectangular cross-section, and the rectangular connecting plate is fixed to the transparent feed box with screws.
[0007] The discharge flange fitting includes a rectangular receiving box, a discharge circular pipe, and an annular lower connecting flange. The discharge circular pipe is fixed between the receiving box and the lower connecting flange, and the receiving box, the discharge circular pipe, and the lower connecting flange are coaxial. A second circular hole communicating with the discharge circular pipe is opened at the bottom center of the receiving box. The transparent discharge plate is rectangular, and the receiving box and the transparent discharge plate are connected and fixed with screws.
[0008] The sterilization mechanism includes a rectangular reflector, two lamp holders arranged vertically opposite each other, and N+1 pairs of ultraviolet lamps. The two lamp holders are respectively installed on the two short sides of the front of the reflector, and the N+1 pairs of ultraviolet lamps are installed between the two lamp holders.
[0009] Among them, the two lamp holders are also equipped with reflectors with a U-shaped cross-section. The reflectors and reflector plates form a reflector tube with a rectangular cross-section. The ultraviolet lamp tube and the transparent flat tube are located in the reflector tube.
[0010] The transparent flat tube has an opening width of 1 to 2 millimeters and an opening length of 50 to 100 times the opening width.
[0011] The beneficial effects of this utility model are as follows: a transparent guide tube with N parallel transparent flat tubes is provided, and a sterilization mechanism with N+1 pairs of parallel ultraviolet lamps is provided. Each transparent flat tube is located between two pairs of adjacent ultraviolet lamps. The ultraviolet light emitted by the ultraviolet lamps shines into the transparent flat tubes to sterilize the sauce flowing through them. Since the sauce flows unidirectionally in the transparent flat tubes, there will be no mixing of easily sterilized sauce and unsterilized sauce, and no power is required to drive the ultraviolet lamps to rotate. Attached Figure Description
[0012] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0013] Figure 1 This is a three-dimensional structural diagram of the sauce sterilization device in this utility model;
[0014] Figure 2 This is a three-dimensional structural diagram of the feed flange fitting in this utility model, viewed from the lower side.
[0015] Figure 3 This is a three-dimensional structural diagram of the transparent material guide tube in this utility model, viewed from the side and above.
[0016] Figure 4This is a three-dimensional structural diagram of the transparent material guide tube in this utility model, viewed from the lower side.
[0017] Figure 5 This is a three-dimensional structural diagram of the discharge flange fitting in this utility model, viewed from the side and above.
[0018] Figure 6 This is a three-dimensional structural diagram of some of the sterilization mechanisms in this utility model, viewed from the upper side.
[0019] The following are the labels in the diagram: 1. Feed flange fitting; 11. Upper connecting flange; 12. Feed round pipe; 13. Rectangular connecting plate; 131. First round hole; 2. Transparent guide fitting; 21. Transparent feed box; 211. Strip feed hole; 22. Transparent flat pipe; 23. Transparent discharge plate; 23. Strip discharge hole; 34. Discharge flange fitting; 31. Receiving box; 311. Second round hole; 32. Discharge round pipe; 33. Lower connecting flange; 4. Sterilization mechanism; 41. Ultraviolet lamp; 42. Reflector; 43. Lamp holder; 44. Reflector cover. Detailed Implementation
[0020] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0021] like Figures 1 to 6 As shown, a sauce sterilization device includes an inlet flange fitting 1, a transparent guide fitting 2, an outlet flange fitting 3, and a grid-shaped sterilization mechanism 4 for connection to the outlet of a sauce bottling equipment.
[0022] The feed flange fitting 1 includes an annular upper connecting flange 11, a feed circular pipe 12, and a rectangular connecting plate 13. The feed circular pipe 12 is fixed between the upper connecting flange 11 and the rectangular connecting plate 13, and the upper connecting flange 11, the feed circular pipe 12, and the rectangular connecting plate 13 are coaxial. The center of the rectangular connecting plate 13 has a first circular hole 131 that communicates with the feed circular pipe 12. The transparent feed box 21 has a rectangular cross-section.
[0023] The transparent feed tube 2 includes a transparent feed box 21, N parallel transparent flat tubes 22, and a transparent discharge plate 23. The N transparent flat tubes 22 are located between the transparent feed box 21 and the transparent discharge plate 23. The bottom of the transparent feed box 21 has N strip-shaped feed holes 211 that correspond one-to-one with and are connected to the transparent flat tubes 22. The transparent discharge plate 23 has N strip-shaped discharge holes 231 that correspond one-to-one with and are connected to the transparent flat tubes 22.
[0024] The width of the opening of the transparent flat tube 22 is 1 to 2 mm, and the length of the opening of the transparent flat tube 22 is 50 to 100 times the width of the opening of the transparent flat tube 22.
[0025] The discharge flange fitting 3 includes a rectangular receiving box 31, a discharge circular pipe 32, and a circular lower connecting flange 33. The discharge circular pipe 32 is fixed between the receiving box 31 and the lower connecting flange 33, and the receiving box 31, the discharge circular pipe 32, and the lower connecting flange 33 are coaxial. The bottom center of the receiving box 31 has a second circular hole 311 that communicates with the discharge circular pipe 32. The transparent discharge plate 23 is rectangular.
[0026] The feed flange fitting 1 is connected and fixed to the transparent feed box 21 with screws. Specifically, the rectangular connecting plate 13 is connected and fixed to the transparent feed box 21 with screws. The discharge flange fitting 3 is connected and fixed to the transparent discharge plate 23 with screws. Specifically, the receiving box 31 is connected and fixed to the transparent discharge plate 23 with screws.
[0027] The sterilization mechanism 4 includes a rectangular reflector 42, two lamp holders 43 arranged vertically opposite each other, and N+1 pairs of parallel ultraviolet lamps 41. The two lamp holders 43 are respectively installed on the two short sides of the front of the reflector 42, and the N+1 pairs of ultraviolet lamps 41 are installed between the two lamp holders 43. Each transparent flat tube 22 is located between two pairs of adjacent ultraviolet lamps 41.
[0028] Two lamp holders 43 are also equipped with reflectors 44 with a U-shaped cross-section. The reflectors 44 and the reflector plate 42 form a reflector tube with a rectangular cross-section. The ultraviolet lamp tube 41 and the transparent flat tube 22 are located in the reflector tube. This reduces the leakage of ultraviolet light and ensures that the transparent flat tube can be irradiated by ultraviolet light from all angles.
[0029] The ultraviolet light emitted by the ultraviolet lamp tube shines into the transparent flat tube and sterilizes the sauce flowing through it. Since the sauce flows unidirectionally in the transparent flat tube, there is no mixing of easily sterilized sauce and unsterilized sauce, and no power is needed to drive the ultraviolet lamp tube to rotate.
[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A sauce sterilization device, characterized in that: The system includes an inlet flange fitting for connection to the outlet of a sauce bottling equipment, a transparent guide fitting, an outlet flange fitting, and a grid-shaped sterilization mechanism. The transparent guide fitting includes a transparent inlet box, N parallel transparent flat tubes, and a transparent outlet plate. The N transparent flat tubes are located between the transparent inlet box and the transparent outlet plate. The bottom of the transparent inlet box has N strip-shaped inlet holes that correspond one-to-one with and are connected to the transparent flat tubes. The transparent outlet plate has N strip-shaped outlet holes that correspond one-to-one with and are connected to the transparent flat tubes. The inlet flange fitting is fixed to the transparent inlet box with screws, and the outlet flange fitting is fixed to the transparent outlet plate with screws. The sterilization mechanism is equipped with N+1 pairs of parallel ultraviolet lamps, with each transparent flat tube located between two pairs of adjacent ultraviolet lamps.
2. The sauce sterilization device according to claim 1, characterized in that: The feed flange fitting includes an annular upper connecting flange, a feed round pipe, and a rectangular connecting plate. The feed round pipe is fixed between the upper connecting flange and the rectangular connecting plate, and the upper connecting flange, the feed round pipe, and the rectangular connecting plate are coaxial. The center of the rectangular connecting plate has a first circular hole that communicates with the feed round pipe. The cross-section of the transparent feed box is rectangular, and the rectangular connecting plate is fixed to the transparent feed box with screws.
3. The sauce sterilization device according to claim 1, characterized in that: The discharge flange fitting includes a rectangular receiving box, a discharge circular pipe, and an annular lower connecting flange. The discharge circular pipe is fixed between the receiving box and the lower connecting flange, and the receiving box, the discharge circular pipe, and the lower connecting flange are coaxial. A second circular hole communicating with the discharge circular pipe is opened at the bottom center of the receiving box. The transparent discharge plate is rectangular, and the receiving box and the transparent discharge plate are connected and fixed with screws.
4. The sauce sterilization device according to claim 1, characterized in that: The sterilization mechanism includes a rectangular reflector, two lamp holders arranged vertically opposite each other, and N+1 pairs of ultraviolet lamps. The two lamp holders are respectively installed on the two short sides of the front of the reflector, and the N+1 pairs of ultraviolet lamps are installed between the two lamp holders.
5. The sauce sterilization device according to claim 4, characterized in that: The two lamp holders are also equipped with U-shaped reflectors, which together with the reflector plate form a rectangular reflector tube. The ultraviolet lamp tube and the transparent flat tube are both located in the reflector tube.
6. The sauce sterilization device according to claim 1, characterized in that: The width of the opening of the transparent flat tube is 1 to 2 millimeters, and the length of the opening of the transparent flat tube is 50 to 100 times the width of the opening of the transparent flat tube.