Sterilization device for beverage processing

By installing ultraviolet lamps on the top of the tank in the sterilization device for beverage processing, and using a chute and connecting rod structure for easy disassembly and assembly, combined with liquid level sensors and solenoid valve control, the problem of difficult replacement of ultraviolet lamps is solved, production efficiency is improved and beverage quality is protected.

CN223541310UActive Publication Date: 2025-11-14DELICIOUS FOODSTUFFS (TAISHAN) CO LTD
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Patent Information

Application Number
CN202422856971.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-11-14
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

In existing beverage sterilization equipment, the ultraviolet lamps are fixed inside the sterilization container and are difficult to remove and replace, resulting in long downtime for maintenance and affecting production efficiency. At the same time, heat sterilization can affect the taste of beverages.

Method used

Design a sterilization device for beverage processing. An ultraviolet lamp is installed on the top of the tank. It is easy to disassemble and assemble through a chute and connecting rod structure. It is equipped with a liquid level sensor and a solenoid valve to control the flow of beverage. It combines a ramp and a leakage layer to achieve thorough sterilization.

Benefits of technology

It enables rapid replacement and maintenance of ultraviolet lamps, reduces downtime, ensures that the sterilization effect of beverages does not affect production efficiency, and protects the taste and nutritional components of beverages.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sterilization device for beverage processing, which relates to the technical field of beverage production and comprises a tank body (1), a support frame (2) is arranged at the bottom end of the tank body (1), a sterilization mechanism (4) is arranged at the top end of the tank body (1), a feeding pipe (6) is arranged on the tank body (1), one end of the feeding pipe (6) is communicated with the inside of the tank body (1), a liquid leakage layer (10) is arranged inside the tank body (1), and a liquid outlet (7) is arranged on the liquid leakage layer (10). The liquid leakage layer (10) is arranged below the feeding pipe (6), a slope (5) inclining from outside to inside is arranged in the tank body (1), a discharging pipe (8) is arranged in the center of the slope (5), and a water valve (9) is arranged on the discharging pipe (8). The problems that in the using process of existing ultraviolet sterilization, an ultraviolet lamp tube is arranged in a sterilization container and is not easy to detach and replace, long-time shutdown maintenance is needed, and the production efficiency is affected are solved.
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Description

Technical Field

[0001] This utility model relates to the field of beverage production technology, and in particular to a sterilization device for beverage processing. Background Technology

[0002] Beverage sterilization differs somewhat from medical and biological sterilization. Beverage sterilization has two meanings: First, it requires killing pathogenic bacteria and bacteria that contaminate the beverage, and destroying enzymes in the food so that the beverage has a certain shelf life in a specific environment, such as in a sealed bottle, can, or other packaging container; second, it requires protecting the nutrients and flavor of the beverage as much as possible during the sterilization process.

[0003] Existing beverage sterilization methods mainly employ heat sterilization and ultraviolet (UV) sterilization. Heat sterilization requires high temperatures to sterilize the beverage, but this can negatively impact its taste. Existing UV sterilization methods involve UV lamps located inside the sterilization container, making them difficult to replace and requiring prolonged downtime for maintenance, thus affecting production efficiency. Therefore, this paper proposes a sterilization device for beverage processing. Utility Model Content

[0004] The purpose of this utility model is to provide a sterilization device for beverage processing, which solves the problems mentioned in the background art.

[0005] This utility model is implemented as follows: a sterilization device for beverage processing includes a tank body, a support frame at the bottom of the tank body, a sterilization mechanism at the top of the tank body, a feed pipe on the tank body, one end of the feed pipe communicating with the interior of the tank body, a leakage layer inside the tank body located below the feed pipe, a ramp sloping inwards from the outside of the tank body inside the tank body, a discharge pipe at the center of the ramp, and a water valve on the discharge pipe.

[0006] A further technical solution of this utility model is: the sterilization mechanism includes: a mounting hole provided at the top of the tank body, a sliding groove provided at the top of the tank body, a machine cover provided on the mounting hole, an ultraviolet lamp provided on the machine cover, a spring provided in the sliding groove, a slider provided in the sliding groove, a connecting rod provided on the slider, a paddle provided on the slider, and placement holes provided at both ends of the machine cover, wherein the mounting hole communicates with the interior of the tank body.

[0007] A further technical solution of this utility model is: the mounting hole is located on the central axis of the slide groove, and both sides of the mounting hole are connected to the slide groove.

[0008] A further technical solution of this utility model is: the top of the ultraviolet lamp is threadedly connected to the machine cover, and the ultraviolet lamp is placed inside the tank through the mounting hole.

[0009] A further technical solution of this utility model is: one end of the connecting rod is fixedly connected to the slider, the other end of the connecting rod is placed inside the placement hole, and the slider is slidably connected to the groove.

[0010] A further technical solution of this utility model is: a liquid level sensor is provided inside the tank, and the liquid level sensor is placed 3-6 cm directly below the feed pipe.

[0011] A further technical solution of this utility model is: an electromagnetic valve is provided on the feed pipe.

[0012] A further technical solution of this utility model is: the top of the tank is provided with 2-4 equally spaced viewing holes.

[0013] The beneficial effects of this utility model are:

[0014] 1. Compared to existing technologies, this invention installs the ultraviolet lamp through a sterilization mechanism, placing the lamp at the top of the container for easy assembly and disassembly. Compared to ultraviolet lamps fixed inside the sterilization container, this significantly reduces downtime for maintenance due to lamp malfunction.

[0015] 2. A drain plate is installed inside the tank. Beverages entering the tank through the feed pipe can stay on the drain plate for a period of time to be fully sterilized by the ultraviolet lamp. When the liquid level sensor detects that the liquid level on the drain plate is high, the solenoid valve will stop the beverage from entering to prevent backflow. Attached Figure Description

[0016] Figure 1 This is a front view of a sterilization device for beverage processing provided by this utility model;

[0017] Figure 2 This is a cross-sectional view of a sterilization device for beverage processing provided by this utility model;

[0018] Figure 3 This is a partial enlarged view of section B of a sterilization device for beverage processing provided by this utility model;

[0019] Figure 4 This is a schematic diagram of the top structure of a sterilization device for beverage processing provided by this utility model;

[0020] Figure 5 This is a schematic diagram of the internal structure of a sterilization device for beverage processing provided by this utility model;

[0021] Figure 6 This is a partial enlarged view of point A of a sterilization device for beverage processing provided by this utility model.

[0022] Reference numerals: 1. Tank body; 2. Support frame; 3. Viewing hole; 4. Sterilization mechanism; 41. Mounting hole; 42. Slide groove; 43. Machine cover; 44. Ultraviolet lamp; 45. Spring; 46. Slider; 47. Connecting rod; 48. Paddle; 49. Placement hole; 5. Slope; 6. Feed pipe; 7. Solenoid valve; 8. Discharge pipe; 9. Water valve; 10. Leakage layer; 11. Liquid level sensor. Detailed Implementation

[0023] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model.

[0024] It should be noted that the structures, proportions, sizes, etc., illustrated in the accompanying drawings are merely for illustrative purposes to aid those skilled in the art and are not intended to limit the scope of this invention. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, without affecting the effectiveness and purpose of this invention, should still fall within the scope of the disclosed technical content. Furthermore, the terms "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and not intended to limit the scope of this invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of this invention.

[0025] Figures 1-6 The diagram illustrates the structural composition of a sterilization device for beverage processing, including a tank body 1, a support frame 2 at the bottom of the tank body 1, a sterilization mechanism 4 at the top of the tank body 1, a feed pipe 6 on the tank body 1, one end of the feed pipe 6 communicating with the interior of the tank body 1, a leakage layer 10 inside the tank body 1 located below the feed pipe 6, a ramp 5 sloping inwards from the outside of the tank body 1 inside the tank body 1, a discharge pipe 8 at the center of the ramp 5, and a water valve 9 on the discharge pipe 8.

[0026] In this embodiment, the sterilization mechanism 4 is the core component of the beverage processing sterilization device for sterilizing beverages. For example... Figures 4-6As shown, the sterilization mechanism 4 includes: a mounting hole 41 at the top of the tank body 1, a slide groove 42 at the top of the tank body 1, a cover 43 on the mounting hole 41, an ultraviolet lamp 44 on the cover 43, a spring 45 in the slide groove 42, a slider 46 in the slide groove 42, a connecting rod 47 on the slider 46, a paddle 48 on the slider 46, and placement holes 49 at both ends of the cover 43. The mounting hole 41 communicates with the interior of the tank body 1.

[0027] In this embodiment, the mounting hole 41 is located on the central axis of the slide groove 42, and both sides of the mounting hole 41 are connected to the slide groove 42.

[0028] In this embodiment, the top of the ultraviolet lamp 44 is threadedly connected to the cover 43, and the ultraviolet lamp 44 is placed inside the tank 1 through the mounting hole 41.

[0029] In this embodiment, one end of the connecting rod 47 is fixedly connected to the slider 46, and the other end of the connecting rod 47 is placed inside the placement hole 49. The slider 46 is slidably connected to the slide groove 42.

[0030] When it is necessary to remove the ultraviolet lamp 44, the lever 48 on the slider 46 is moved externally, causing the slider 46 to compress the spring 45. At this time, the connecting rod 47 will gradually disengage from the placement holes 49 on both sides of the cover 43. When the connecting rod 47 is completely disengaged from the placement holes 49, the cover 43 can be removed directly, and then the ultraviolet lamp 44 threadedly connected to the cover 43 can be replaced or repaired.

[0031] In this embodiment, a liquid level sensor 11 is provided inside the tank body 1, and the liquid level sensor 11 is located 3-6 cm directly below the feed pipe 6.

[0032] In this embodiment, a solenoid valve 7 is provided on the feed pipe 6.

[0033] It should be noted that the electronic components in this example (such as solenoid valve 7 and liquid level sensor 11) are all electrically connected to the controller for control. When the liquid level sensor 11 detects the level of beverage inside the tank 1, it transmits a signal to the controller, which then controls the solenoid valve 7 to stop the beverage from entering the tank 1 through the feed pipe 6.

[0034] In this embodiment, the top of the tank 1 is provided with 2-4 equally spaced viewing holes 3. The internal condition of the tank 1 can be observed in real time through the viewing holes 3. Of course, if it is necessary to ensure the airtightness of the tank 1, a sight glass can be added to the viewing holes 3.

[0035] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A sterilization device for beverage processing, comprising a tank (1), wherein a support frame (2) is provided at the bottom end of the tank (1), characterized in that: The top of the tank (1) is provided with a sterilization mechanism (4), the tank (1) is provided with a feed pipe (6), one end of the feed pipe (6) is connected to the inside of the tank (1), the inside of the tank (1) is provided with a leakage layer (10), the leakage layer (10) is located below the feed pipe (6), the inside of the tank (1) is provided with a slope (5) that slopes from the outside to the inside, the center of the slope (5) is provided with a discharge pipe (8), and the discharge pipe (8) is provided with a water valve (9); The sterilization mechanism (4) includes: a mounting hole (41) at the top of the tank (1), a slide groove (42) at the top of the tank (1), a cover (43) on the mounting hole (41), an ultraviolet lamp (44) on the cover (43), a spring (45) in the slide groove (42), a slider (46) in the slide groove (42), a connecting rod (47) on the slider (46), a paddle (48) on the slider (46), and placement holes (49) at both ends of the cover (43). The mounting hole (41) communicates with the interior of the tank (1).

2. The sterilization apparatus for beverage processing according to claim 1, characterized in that, The mounting hole (41) is located on the central axis of the slide groove (42), and the two sides of the mounting hole (41) are connected to the slide groove (42).

3. The sterilization apparatus for beverage processing according to claim 2, characterized in that, The top of the ultraviolet lamp (44) is threaded to the cover (43), and the ultraviolet lamp (44) is placed inside the tank (1) through the mounting hole (41).

4. The sterilization apparatus for beverage processing according to claim 3, characterized in that, One end of the connecting rod (47) is fixedly connected to the slider (46), and the other end of the connecting rod (47) is placed inside the placement hole (49). The slider (46) is slidably connected to the groove (42).

5. The sterilization apparatus for beverage processing according to claim 1, characterized in that, The tank (1) is equipped with a liquid level sensor (11), which is located 3-6 cm directly below the feed pipe (6).

6. The sterilization apparatus for beverage processing according to claim 1, characterized in that, The feed pipe (6) is equipped with a solenoid valve (7).

7. The sterilization apparatus for beverage processing according to claim 1, characterized in that, The top of the tank (1) is provided with 2-4 equally spaced viewing holes (3).