Flushing device for water passing groove of secondary sedimentation tank
By introducing adaptive components and high-pressure water flow into the secondary sedimentation tank flushing device, the problem of poor compatibility of existing devices has been solved, achieving efficient and safe cleaning results and reducing equipment maintenance costs.
Patent Information
- Application Number
- CN202422977002.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-04
AI Technical Summary
The existing secondary sedimentation tank water channel cleaning device has poor compatibility and is difficult to adapt to secondary sedimentation tanks of different sizes and shapes, resulting in high purchase costs, difficulty in scaling up production, safety hazards, and low cleaning efficiency.
A water tank rinsing device was designed, which includes a water source filter, a high-pressure plunger pump, and an adaptive component. The adaptive component adapts to irregular water flow patterns in the tank, and the device combines high-pressure water flow with sodium hypochlorite water for cleaning. The Laval nozzle principle is used to improve the rinsing effect.
It achieves efficient cleaning with low failure rate, long life and low maintenance cost, adapts to secondary sedimentation tank water channels of different sizes and shapes, improves cleaning efficiency and safety, and reduces the frequency of equipment maintenance.
Smart Images

Figure CN223542622U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water treatment technology, and more specifically, to a flushing device for a secondary sedimentation tank water trough. Background Technology
[0002] In the operation of a wastewater treatment plant, the secondary sedimentation tank plays a crucial role, and the cleanliness of its flow channel directly affects the stable operation and treatment efficiency of the entire wastewater treatment system.
[0003] For a long time, the cleaning of secondary sedimentation tank water channels has mainly relied on manual washing. Especially for cement water channels, the surface is extremely prone to the adhesion of moss, algae and other aquatic plants. These deposits are not only difficult to scrub off, but also, due to their slippery nature, they cause cleaning personnel to easily slip and fall during the cleaning process, posing a significant safety hazard and threatening the personal safety of the workers. At the same time, manual cleaning is inefficient and labor-intensive.
[0004] With technological advancements, while specialized cleaning devices for removing algae from secondary sedimentation tanks have emerged, these devices suffer from significant compatibility issues. Different wastewater treatment plants have vastly different sizes of secondary sedimentation tank troughs. Even within the same secondary sedimentation tank, variations in construction processes can lead to substantial differences in dimensions at different locations. Existing scrubbing devices are often designed and manufactured to specific dimensions, making them ill-suited to such complex and varied dimensional conditions. This necessitates custom-designed devices based on the precise shape and dimensions of the secondary sedimentation tank in practical applications. This not only significantly increases purchase costs, burdening wastewater treatment plants, but also hinders large-scale production for manufacturers, negatively impacting production organization and cost control, thus severely restricting the widespread application and promotion of such cleaning devices in the wastewater treatment industry. Therefore, there is an urgent need for a versatile, efficient, and convenient flushing device that can adapt to secondary sedimentation tank troughs of varying sizes to address these problems. In light of this, we propose a secondary sedimentation tank trough flushing device. Utility Model Content
[0005] The purpose of this utility model is to overcome the shortcomings of the existing technology, adapt to the actual needs, and provide a secondary sedimentation tank water trough rinsing device to solve the technical problem of poor compatibility of the current secondary sedimentation tank water trough cleaning device.
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a secondary sedimentation tank flushing device, comprising a tank body, a sedimentation zone inside the tank body, a water flow channel at the top of the inner wall of the tank body, a bridge frame at the top of the tank body, a rotating mechanism at the bottom of the bridge frame, a water source filter on the bridge frame, a high-pressure plunger pump on the bridge frame near the water source filter, and a water tank flushing mechanism on the rotating mechanism;
[0007] The water tank rinsing mechanism includes a support component, a water source transfer component, an adaptive component, and a nozzle assembly. The support component is mounted on the rotating mechanism, the water source transfer component is mounted on the support component, the adaptive component is hinged to the end of the support component away from the water source transfer component, one end of the nozzle assembly is connected to the water source transfer component, and the other end of the nozzle assembly is connected to the adaptive component.
[0008] Preferably, the rotating mechanism includes a drive assembly, a rotating bracket, a sludge scraper, and a sludge scraper. The top end of the drive assembly is rotatably connected to the bottom end of the bridge frame, and the bottom end of the drive assembly is rotatably connected to the bottom end of the pool body. One end of the rotating bracket is fixedly connected to the drive assembly, and the other end of the rotating bracket is movably connected to the water flow channel. The sludge scraper is connected to the bottom end of the drive assembly, and the sludge scraper is connected to the sludge scraper. The water trough rinsing mechanism is located at one end of the rotating bracket near the water flow channel.
[0009] Preferably, the support assembly includes a bearing plate and a support cross plate. The bearing plate is disposed at one end of the rotating bracket near the water channel, and the support cross plate is disposed at one end of the bearing plate. The water source transfer assembly and the adaptive assembly are both disposed on the support cross plate.
[0010] Preferably, the water transfer assembly includes a water storage tank, an inlet pipe, an outlet pipe, and a multi-port pipe. The water storage tank is mounted on the support plate. One end of the inlet pipe is connected to the back of the water storage tank, and the other end is connected to the water source filter and the high-pressure plunger pump. The outlet pipe is located on the front of the water storage tank. The multi-port pipe is connected to the end of the outlet pipe away from the water storage tank, and the end of the multi-port pipe away from the outlet pipe is connected to the nozzle assembly.
[0011] Preferably, the adaptive component includes a swing rod, a telescopic rod, a spring, an adaptation frame, a wheel frame, and rollers. The swing rod is hinged to the support plate, the telescopic rod is connected to the support plate, the spring is sleeved on the telescopic rod, the end of the telescopic rod away from the support plate is connected to the swing rod, the adaptation frame is hinged to the swing rod, the wheel frame is symmetrically hinged to the adaptation frame, and the nozzle assembly is inserted into the adaptation frame.
[0012] Preferably, the nozzle assembly includes a nozzle, a conical cavity, a narrow throat, and a line spray cavity. One end of each nozzle is connected to the multi-port pipe, and the other end of each nozzle is inserted into the adapter frame. The conical cavity is located at the end of the nozzle away from the adapter frame, the narrow throat is located at the end of the conical cavity away from the nozzle, and the line spray cavity is connected to the end of the narrow throat away from the conical cavity.
[0013] Preferably, the cable tray is also provided with a sodium hypochlorite water container, which is connected to the water inlet pipe.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. This utility model improves the structure of the existing water tank rinsing device by installing a water source filter, a high-pressure plunger pump and a water tank rinsing mechanism on the bridge frame. The water source for cleaning is filtered and pressurized before entering the water tank rinsing mechanism. The adaptive component of the water tank rinsing mechanism can adapt to the out-of-round state of the water tank. This utility model has the advantages of low failure probability, extended overall service life of the equipment and low maintenance cost.
[0016] 2. This utility model effectively alleviates the impact and additional stress on the rinsing mechanism caused by the irregular shape of the water trough through the adaptive components of the water trough rinsing mechanism, reduces damage caused by collisions, friction or uneven force between components, extends the service life of the water trough rinsing mechanism and the entire rotating mechanism, enhances the stability of the equipment under complex working conditions, reduces the maintenance frequency and replacement cost of the equipment, and ensures the long-term stable operation of the secondary sedimentation tank.
[0017] 3. In this utility model, the water source used for cleaning is filtered and pressurized by a water source filter and a high-pressure plunger pump, and sodium hypochlorite water is injected through a sodium hypochlorite water container. The cleaning water enters the water storage tank through the inlet pipe, then enters the outlet pipe through the water storage tank, and then enters the multi-way pipe. It is then transported to the nozzle through the multi-way pipe, injected into the conical cavity for diffusion, then constricted through the narrow throat, and finally sprayed out as a linear flushing water through the linear spray cavity. This structure is based on the Laval nozzle principle. Through its unique design of first contraction and then expansion, the speed of the water flow is effectively improved, thereby generating a greater impact force and further optimizing the flushing effect. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of one side of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the overall structure on the other side of this utility model;
[0020] Figure 3 This is an enlarged view of the structure at point A of this utility model;
[0021] Figure 4 This is an enlarged view of the structure at point B of this utility model;
[0022] Figure 5 This is a top view of the structure of this utility model;
[0023] Figure 6This is a schematic diagram of the water tank rinsing mechanism of this utility model;
[0024] Figure 7 This is a schematic diagram of the disassembled structure of the water tank rinsing mechanism of this utility model;
[0025] Figure 8 This is a schematic diagram of the nozzle assembly of this utility model in use.
[0026] Explanation of the labels in the diagram:
[0027] 1. Tank body; 2. Sedimentation zone; 3. Water flow channel; 4. Cable tray; 5. Rotating mechanism; 6. Water source filter; 7. High-pressure plunger pump; 8. Water tank flushing mechanism; 9. Sodium hypochlorite water container;
[0028] 501. Drive assembly; 502. Rotary bracket; 503. Scraper frame; 504. Scraper blade;
[0029] 801. Support component; 802. Water source transfer component; 803. Adaptive component; 804. Sprinkler head component;
[0030] 8011, Load-bearing plate; 8012, Supporting cross plate;
[0031] 8021, Water storage tank; 8022, Inlet pipe; 8023, Outlet pipe; 8024, Multi-way pipe;
[0032] 8031, Swing rod; 8032, Telescopic rod; 8033, Spring; 8034, Adaptor frame; 8035, Wheel frame; 8036, Roller;
[0033] 8041, Nozzle; 8042, Conical cavity; 8043, Narrow throat; 8044, Linear spray cavity. Detailed Implementation
[0034] like Figures 1 to 8 As shown, the present invention relates to a secondary sedimentation tank water trough flushing device, including a tank body 1, a sedimentation zone 2 inside the tank body 1, a water trough 3 at the top of the inner wall of the tank body 1, a bridge frame 4 at the top of the tank body 1, a rotating mechanism 5 at the bottom of the bridge frame 4, a water source filter 6 on the bridge frame 4, a high-pressure plunger pump 7 on the bridge frame 4 near the water source filter 6, and a water trough flushing mechanism 8 on the rotating mechanism 5.
[0035] The water tank rinsing mechanism 8 includes a support component 801, a water source transfer component 802, an adaptive component 803, and a nozzle assembly 804. The support component 801 is mounted on the rotating mechanism 5, the water source transfer component 802 is mounted on the support component 801, the adaptive component 803 is hinged to the end of the support component 801 away from the water source transfer component 802, one end of the nozzle assembly 804 is connected to the water source transfer component 802, and the other end of the nozzle assembly 804 is connected to the adaptive component 803.
[0036] This invention improves the structure of existing water tank rinsing devices by installing a water source filter 6, a high-pressure plunger pump 7, and a water tank rinsing mechanism 8 on the bridge frame 4. This allows the water source for cleaning to be filtered and pressurized before entering the water tank rinsing mechanism 8. The adaptive component 803 of the water tank rinsing mechanism 8 adapts to the out-of-round state of the water tank 3. This invention has the advantages of low failure probability, extended overall equipment service life, and low maintenance cost.
[0037] In this embodiment of the invention, the rotating mechanism 5 includes a drive assembly 501, a rotating bracket 502, a sludge scraper 503, and a sludge scraper 504. The top end of the drive assembly 501 is rotatably connected to the bottom end of the bridge frame 4, and the bottom end of the drive assembly 501 is rotatably connected to the bottom end of the pool body 1. One end of the rotating bracket 502 is fixedly connected to the drive assembly 501, and the other end of the rotating bracket 502 is movably connected to the water trough 3. The sludge scraper 503 is connected to the bottom end of the drive assembly 501, and the sludge scraper 504 is connected to the sludge scraper 503. The water trough rinsing mechanism 8 is located at the end of the rotating bracket 502 near the water trough 3. In this invention, the drive assembly 501 drives the rotating bracket 502, the sludge scraper 503, and the sludge scraper 504 to rotate within the pool body 1. The sludge scraper 503 and the sludge scraper 504 are used to clean the sludge at the bottom of the pool body 1, and the rotating bracket 502 drives the water trough rinsing mechanism 8 to rotate along the water trough 3 to achieve cleaning.
[0038] In an embodiment of this utility model, the support component 801 includes a bearing plate 8011 and a support cross plate 8012. The bearing plate 8011 is located at one end of the rotating bracket 502 near the water channel 3, and the support cross plate 8012 is located at one end of the bearing plate 8011. The water source transfer component 802 and the adaptive component 803 are both located on the support cross plate 8012.
[0039] In an embodiment of this utility model, the water transfer component 802 includes a water storage tank 8021, an inlet pipe 8022, an outlet pipe 8023, and a multi-port pipe 8024. The water storage tank 8021 is mounted on a supporting horizontal plate 8012. One end of the inlet pipe 8022 is connected to the back of the water storage tank 8021, and the other end of the inlet pipe 8022 is connected to the water source filter 6 and the high-pressure plunger pump 7. The outlet pipe 8023 is located on the front of the water storage tank 8021. The multi-port pipe 8024 is connected to the end of the outlet pipe 8023 away from the water storage tank 8021, and the end of the multi-port pipe 8024 away from the outlet pipe 8023 is connected to the nozzle assembly 804. In this invention, the water source used for cleaning is filtered and pressurized by a water source filter 6 and a high-pressure plunger pump 7, and then enters a water storage tank 8021 through a water inlet pipe 8022. From the water storage tank 8021, the water enters an outlet pipe 8023, and then enters a multi-way pipe 8024. The multi-way pipe 8024 then delivers the water to the nozzle assembly 804 to flush the water channel 3.
[0040] In another embodiment of this utility model, the adaptive component 803 includes a swing rod 8031, a telescopic rod 8032, a spring 8033, an adaptation frame 8034, a wheel frame 8035, and a roller 8036. The swing rod 8031 is hinged to the support horizontal plate 8012, the telescopic rod 8032 is connected to the support horizontal plate 8012, the spring 8033 is sleeved on the telescopic rod 8032, and the end of the telescopic rod 8032 away from the support horizontal plate 8012 is connected to the swing rod 8031. The adaptation frame 8034 is hinged to the swing rod 8031, the wheel frame 8035 is symmetrically hinged to the adaptation frame 8034, and the nozzle assembly 804 is inserted into the adaptation frame 8034. In this invention, the roller 8036 contacts the inner wall of the water channel 3. When the inner wall of the water channel 3 is out of round or uneven, the wheel frame 8035 is hinged to the adaptation frame 8034, the adaptation frame 8034 is hinged to the swing rod 8031, one end of the swing rod 8031 is hinged to the support plate 8012, and the other end is connected to the telescopic rod 8032 and the spring 8033. The compressive force is transmitted to the spring 8033, so that the overall offset adapts. When the uneven area is traversed, the rebound force of the spring 8033 will bring the swing rod 8031, the adaptation frame 8034, the wheel frame 8035 and the roller 8036 into contact with the inner wall, so as to achieve the self-adaptive effect.
[0041] In another embodiment of the present invention, the nozzle assembly 804 includes a nozzle 8041, a conical cavity 8042, a narrow throat 8043, and a line spray cavity 8044. One end of each nozzle 8041 is connected to a multi-port pipe 8024, and the other end of each nozzle 8041 is inserted into an adapter frame 8034. The conical cavity 8042 is located at the end of the nozzle 8041 away from the adapter frame 8034. The narrow throat 8043 is located at the end of the conical cavity 8042 away from the nozzle 8041. The line spray cavity 8044 is connected to the end of the narrow throat 8043 away from the conical cavity 8042.
[0042] In an embodiment of this utility model, the cable tray 4 is also provided with a sodium hypochlorite water container 9, which is connected to the water inlet pipe 8022.
[0043] In this invention, the water source for cleaning is filtered and pressurized by a water source filter 6 and a high-pressure plunger pump 7, and sodium hypochlorite water is injected into a sodium hypochlorite water container 9. The cleaning water enters a water storage tank 8021 through an inlet pipe 8022, then enters an outlet pipe 8023 through the water storage tank 8021, and then enters a multi-way pipe 8024. The multi-way pipe 8024 delivers the water to a spray nozzle 8041, which then injects the water into a conical cavity 8042 for diffusion. The water then contracts through a narrow throat 8043 and finally sprays out as a linear flushing water through a linear spray cavity 8044. This structure is based on the Laval nozzle principle. Through its unique design of first contracting and then expanding, the speed of the water flow is effectively increased, thereby generating a greater impact force and further optimizing the flushing effect.
[0044] Working Principle: This embodiment provides a secondary sedimentation tank flushing device. In use, the drive assembly 501 of the rotating mechanism 5 first drives the rotating support 502, the sludge scraper 503, and the sludge scraper 504 to rotate within the tank body 1. The sludge scraper 503 and the sludge scraper 504 are used to clean the sludge at the bottom of the tank body 1. The rotating support 502 drives the flushing mechanism 8 to rotate along the water trough 3. The rollers 8036 contact the inner wall of the water trough 3. When the inner wall of the water trough 3 is not round or uneven, due to… The wheel frame 8035 is hinged to the adaptation frame 8034, the adaptation frame 8034 is hinged to the swing rod 8031, one end of the swing rod 8031 is hinged to the support cross plate 8012, and the other end is connected to the telescopic rod 8032 and the spring 8033. The compressive force is transmitted to the spring 8033, so that the overall offset adapts. When the concave and convex areas are completed, the rebound force of the spring 8033 will bring the swing rod 8031, the adaptation frame 8034, the wheel frame 8035 and the roller 8036 to the inner wall, so as to achieve the self-adaptive effect.
[0045] When rinsing is required, the water source for rinsing is filtered and pressurized through the water source filter 6 and the high-pressure plunger pump 7, and sodium hypochlorite water is injected through the sodium hypochlorite water container 9. The rinsing water enters the water storage tank 8021 through the water inlet pipe 8022, enters the water outlet pipe 8023 through the water storage tank 8021, and then enters the multi-port pipe 8024. The multi-port pipe 8024 delivers the water to the spray pipe 8041, injects it into the conical cavity 8042 for diffusion, then contracts it through the narrow throat 8043, and finally sprays out linear rinsing water through the linear spray cavity 8044 to clean the inner wall of the water tank.
[0046] The embodiments disclosed herein are preferred embodiments, but are not limited thereto. Those skilled in the art can readily grasp the spirit of this utility model based on the above embodiments and make different extensions and variations. However, as long as they do not depart from the spirit of this utility model, they are all within the protection scope of this utility model.
Claims
1. A flushing device for a secondary sedimentation tank water trough, characterized in that, The system includes a pool body (1), a sedimentation zone (2) inside the pool body (1), a water flow channel (3) at the top of the inner wall of the pool body (1), a bridge frame (4) at the top of the pool body (1), a rotating mechanism (5) at the bottom of the bridge frame (4), a water source filter (6) on the bridge frame (4), a high-pressure plunger pump (7) on the bridge frame (4) near the water source filter (6), and a water tank flushing mechanism (8) on the rotating mechanism (5). The water tank rinsing mechanism (8) includes a support component (801), a water source transfer component (802), an adaptive component (803), and a nozzle assembly (804). The support component (801) is mounted on the rotating mechanism (5). The water source transfer component (802) is mounted on the support component (801). The adaptive component (803) is hinged to one end of the support component (801) away from the water source transfer component (802). One end of the nozzle assembly (804) is connected to the water source transfer component (802), and the other end of the nozzle assembly (804) is connected to the adaptive component (803).
2. The flushing device for a secondary sedimentation tank water trough according to claim 1, characterized in that, The rotating mechanism (5) includes a drive assembly (501), a rotating bracket (502), a sludge scraper (503), and a sludge scraper (504). The top end of the drive assembly (501) is rotatably connected to the bottom end of the bridge frame (4), and the bottom end of the drive assembly (501) is rotatably connected to the bottom end of the pool body (1). One end of the rotating bracket (502) is fixedly connected to the drive assembly (501), and the other end of the rotating bracket (502) is movably connected to the water flow channel (3). The sludge scraper (503) is connected to the bottom end of the drive assembly (501), and the sludge scraper (504) is connected to the sludge scraper (503). The water tank rinsing mechanism (8) is located at one end of the rotating bracket (502) near the water flow channel (3).
3. The flushing device for a secondary sedimentation tank water trough according to claim 2, characterized in that, The support assembly (801) includes a bearing plate (8011) and a support cross plate (8012). The bearing plate (8011) is located at one end of the rotating bracket (502) near the water channel (3), and the support cross plate (8012) is located at one end of the bearing plate (8011). The water source transfer assembly (802) and the adaptive assembly (803) are both located on the support cross plate (8012).
4. The flushing device for a secondary sedimentation tank water trough according to claim 3, characterized in that, The water transfer assembly (802) includes a water storage tank (8021), an inlet pipe (8022), an outlet pipe (8023), and a multi-port pipe (8024). The water storage tank (8021) is mounted on the support plate (8012). One end of the inlet pipe (8022) is connected to the back of the water storage tank (8021), and the other end of the inlet pipe (8022) is connected to the water source filter (6) and the high-pressure plunger pump (7). The outlet pipe (8023) is located on the front of the water storage tank (8021). The multi-port pipe (8024) is connected to the end of the outlet pipe (8023) away from the water storage tank (8021), and the end of the multi-port pipe (8024) away from the outlet pipe (8023) is connected to the nozzle assembly (804).
5. The flushing device for a secondary sedimentation tank water trough according to claim 4, characterized in that, The adaptive component (803) includes a swing rod (8031), a telescopic rod (8032), a spring (8033), an adaptation frame (8034), a wheel frame (8035), and a roller (8036). The swing rod (8031) is hinged to the support plate (8012), the telescopic rod (8032) is connected to the support plate (8012), the spring (8033) is sleeved on the telescopic rod (8032), and the end of the telescopic rod (8032) away from the support plate (8012) is connected to the swing rod (8031). The adaptation frame (8034) is hinged to the swing rod (8031), the wheel frame (8035) is symmetrically hinged to the adaptation frame (8034), and the nozzle assembly (804) is inserted into the adaptation frame (8034).
6. The flushing device for a secondary sedimentation tank water trough according to claim 5, characterized in that, The nozzle assembly (804) includes a nozzle (8041), a conical cavity (8042), a narrow throat (8043), and a line spray cavity (8044). One end of each nozzle (8041) is connected to the multi-port pipe (8024), and the other end of each nozzle (8041) is inserted into the adapter frame (8034). The conical cavity (8042) is located at the end of the nozzle (8041) away from the adapter frame (8034). The narrow throat (8043) is located at the end of the conical cavity (8042) away from the nozzle (8041). The line spray cavity (8044) is connected to the end of the narrow throat (8043) away from the conical cavity (8042).
7. The flushing device for a secondary sedimentation tank water trough according to claim 6, characterized in that, The cable tray (4) is also provided with a sodium hypochlorite water container (9), which is connected to the water inlet pipe (8022).