Filter element filtering performance testing device
By designing a filter cartridge filtration performance testing device, and using multiple pipes and valves for connection, a comprehensive test of filter cartridge performance can be achieved, solving the problem of poor testing effect in existing technologies and improving testing accuracy and water circuit cleanliness.
Patent Information
- Application Number
- CN202423050701.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Existing technologies for testing the performance of filter membranes are simple to configure but have poor testing results, and cannot comprehensively test the filter element's retention rate, pure water flux, and leakage performance.
A filter cartridge filtration performance testing device was designed. Through the connection of multiple pipes and valves, the filter cartridge's rejection rate, pure water flow rate and leakage performance can be tested. It is also equipped with a backwashing system for backwashing the water circuit and chemical backwashing.
It enables comprehensive testing of filter cartridge performance, improves testing accuracy and water circuit cleaning effect, and enhances testing results.
Smart Images

Figure CN223542786U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a testing device, and more specifically, to a filter cartridge filtration performance testing device. Background Technology
[0002] Filtration membranes are the core of membrane separation technology. They can be classified into microfiltration, ultrafiltration, nanofiltration and reverse osmosis membranes according to their pore size and application. The performance testing of filtration membranes is particularly important. However, most current performance testing equipment for filtration membranes is simple and has poor testing results. Therefore, there is an urgent need to improve this aspect. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a filter cartridge filtration performance testing device. Through the connection between multiple pipes, it is possible to detect the retention rate, pure water flux, and leakage performance of the filter membrane. The test is comprehensive and effective.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: a filter cartridge filtration performance testing device, comprising a source water tank, a first pipeline, a main pump, a second pipeline, a first switch valve, multiple testing components, a third pipeline, and a pure water tank. The source water tank is connected to the first pipeline, the inlet end of the main pump is connected to the first pipeline, and the two ends of the second pipeline are respectively connected to the outlet end of the main pump and the first switch valve. The testing components include an inlet pipe, a filter cartridge mounting base, and an outlet pipe. One end of the inlet pipe is connected to the lower part of the filter cartridge mounting base and the other end is connected to the second pipeline. One end of the outlet pipe is connected to the side of the filter cartridge mounting base and the other end is connected to the third pipeline. One end of the third pipeline is connected to the source water tank.
[0005] Furthermore, the test component includes a wastewater pipe, one end of which is connected to a filter element mounting base and the other end is connected to a fourth pipe. The two ends of the fourth pipe are respectively connected to a fourth switch valve and a fifth switch valve, and the other end of the fourth switch valve is connected to a pure water tank.
[0006] Furthermore, it also includes a sewage tank, and the end of the fifth switch valve away from the fourth pipe is connected to a fifth pipe, which is connected to the sewage tank via a sixth pipe.
[0007] Furthermore, a second switching valve is connected inside the inlet pipe, and the second pipe and the filter element mounting base are connected or blocked through the second switching valve. A regulating valve is connected inside the outlet pipe, and the filter element mounting base is connected or blocked through the regulating valve. A third switching valve is connected inside the wastewater pipe, and the filter element mounting base is connected or blocked through the third switching valve.
[0008] Furthermore, a fluoroscopic tube is connected inside the wastewater pipe, and a sampling tube is connected to the side of the wastewater pipe at the location between the fluoroscopic tube and the filter element mounting base. The sampling tube is opened or closed by a tenth switch valve.
[0009] Furthermore, a first pressure gauge is connected to the side of the inlet pipe, a second pressure gauge is connected to the side of the outlet pipe, and a flow meter is connected to the wastewater pipe located between the third switch valve and the fluoroscopic tube.
[0010] Furthermore, the source water tank and the first pipeline are connected or disconnected via a ball valve located at the source water tank, and the pure water tank and the first pipeline are connected or disconnected via a ball valve located at the pure water tank.
[0011] Furthermore, it also includes a backwashing system, which includes a flushing tank, a seventh pipe, an eighth switch valve, a flushing pump, and a sixth switch valve. One end of the seventh pipe is connected to the flushing tank and the other end is connected to the inlet of the flushing pump. The outlet of the flushing pump is connected to one end of the sixth switch valve, and the other end of the sixth switch valve is connected to the fifth pipe. The flushing tank and the flushing pump are connected or disconnected through the eighth switch valve. The seventh switch valve is connected inside the sixth pipe, and the wastewater tank is connected or disconnected from the fifth pipe through the seventh switch valve.
[0012] Furthermore, the backwashing system also includes a dosing tank and a dosing pump, wherein the inlet end of the dosing pump is connected to the dosing tank and the outlet end is connected to the eighth pipeline.
[0013] Furthermore, the other end of the first switching valve is connected to a ninth pipe, and the end of the ninth pipe away from the first switching valve is connected to a drain valve. The drain valve is connected to or blocked from the sewage tank through the ninth switching valve, and a drain port is connected between the drain valve and the ninth switching valve.
[0014] In summary, this utility model has the following beneficial effects:
[0015] In this embodiment, multiple water channels not only enable the detection and testing of filter cartridge retention rate, filtration performance, pure water flow rate, and leakage performance, achieving various performance tests, but also enable backwashing and chemical backwashing of the water channels, greatly improving the cleaning effect and detection accuracy of the water channels. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this embodiment;
[0017] Figure 2 This is a partial structural diagram of this embodiment;
[0018] Figure 3 This is a schematic diagram of the water flow direction in this embodiment;
[0019] Figure 4This is a schematic diagram of the water flow direction in this embodiment;
[0020] Figure 5 This is a schematic diagram of the water flow direction in this embodiment.
[0021] Attached reference numerals: 1. Source water tank; 2. Ball valve; 3. First pipeline; 4. Main pump; 5. Second pipeline; 6. First switch valve; 7. Inlet pipe; 8. Second switch valve; 9. Filter cartridge mounting base; 10. Outlet pipe; 11. Third pipeline; 12. Pure water tank; 13. Wastewater pipe; 14. Third switch valve; 15. Fourth pipeline; 16. Fourth switch valve; 17. Fifth switch valve; 18. Fifth pipeline; 19. Sixth switch valve; 20. Sixth pipeline; 21. Seventh switch valve; 2. Wastewater tank; 23. Flushing tank; 24. Seventh pipe; 25. Eighth switch valve; 26. Flushing pump; 27. Eighth pipe; 28. Drain valve; 29. Ninth switch valve; 30. Drain outlet; 31. Chemical dosing tank; 32. Chemical dosing pump; 33. First pressure gauge; 34. Flow meter; 35. Perforation tube; 36. Regulating valve; 37. Second pressure gauge; 38. Sampling tube; 39. Tenth switch valve; 40. Ninth pipe; 41. Eleventh switch valve; 100. Backwashing system. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] like Figures 1 to 3 As shown, this embodiment discloses a filter cartridge filtration performance testing device, including a source water tank 1, a first pipeline 3, a main pump 4, a second pipeline 5, a first switching valve 6, multiple testing components, a third pipeline 11, and a pure water tank 12. The source water tank 1 is connected to the first pipeline 3, the inlet end of the main pump 4 is connected to the first pipeline 3, and the two ends of the second pipeline 5 are respectively connected to the outlet end of the main pump 4 and the first switching valve 6. The testing components include an inlet pipe 7, a filter cartridge mounting base 9, and an outlet pipe 10. The filter cartridge to be tested is installed in the filter cartridge mounting base 9. One end of the inlet pipe 7 is connected to the lower part of the filter element mounting base 9 and the other end is connected to the second pipe 5. One end of the outlet pipe 10 is connected to the side of the filter element mounting base 9 and the other end is connected to the third pipe 11. One end of the third pipe 11 is connected to the source water tank 1, and the other end of the third pipe 11 is connected to the eleventh switch valve 41. The source water tank 1 and the first pipe 3 are connected or blocked by the ball valve 2 located at the source water tank 1. The pure water tank 12 and the first pipe 3 are connected or blocked by the ball valve 2 located at the pure water tank 12.
[0024] The test assembly includes a wastewater pipe 13, one end of which is connected to a filter element mounting base 9 and the other end is connected to a fourth pipe 15. The two ends of the fourth pipe 15 are respectively connected to a fourth switch valve 16 and a fifth switch valve 17. The other end of the fourth switch valve 16 is connected to a pure water tank 12. The assembly also includes a wastewater tank 22. The end of the fifth switch valve 17 away from the fourth pipe 15 is connected to a fifth pipe 18. The other end of the fifth pipe 18 is connected to a sixth switch valve 19. The fifth pipe 18 and the wastewater tank 22 are connected through a sixth pipe 20. A seventh switch valve 21 is connected inside the sixth pipe 20. The wastewater tank 22 and the fifth pipe 18 are connected or disconnected through the seventh switch valve 21.
[0025] When conducting retention rate and filtration performance tests on the filter element in the filter element mounting base 9, ball valve 2, first switch valve 6, eleventh switch valve 41, fourth switch valve 16, and sixth switch valve 19 located at the pure water tank 12 are closed, while ball valve 2, fifth switch valve 17, and seventh switch valve 21 located at the source water tank 1 are opened. Through the main pump 4, the source water in the source water tank 1 is sequentially passed through the first pipe 3, the main pump 4, the second pipe 5, and the inlet pipe 7 into the filter element mounting base 9. The pure water filtered by the filter element in the filter element mounting base 9 flows out from the outlet pipe 10 and enters the pure water tank 12 for collection through the third pipe 11. The wastewater discharged from the filter element in the filter element mounting base 9 is discharged from the wastewater pipe 13 and sequentially passes through the fourth pipe 15, the fifth switch valve 17, the fifth pipe 18, the sixth pipe 20, and the seventh switch valve 21, finally entering the wastewater tank 22 for collection.
[0026] like Figure 2 and Figure 4 As shown, a second switching valve 8 is connected inside the inlet pipe 7, and the second pipe 5 and the filter element mounting base 9 are connected or blocked through the second switching valve 8. A regulating valve 36 is connected inside the outlet pipe 10, and the filter element mounting base 9 is connected or blocked through the third pipe 11 through the regulating valve 36. A third switching valve 14 is connected inside the wastewater pipe 13, and the filter element mounting base 9 is connected or blocked through the fourth pipe 15 through the third switching valve 14.
[0027] When pure water flow rate is tested, ball valve 2, first switch valve 6, eleventh switch valve 41, and third switch valve 14 located at source water tank 1 are closed, while ball valve 2, second switch valve 8, and regulating valve 36 located at pure water tank 12 are opened. Through the main pump 4, the pure water in pure water tank 12 passes sequentially through the first pipe 3, main pump 4, second pipe 5, inlet pipe 7, second switch valve 8, and filter element mounting base 9. All the pure water filtered by the filter element in filter element mounting base 9 flows out from outlet pipe 10, passes through regulating valve 36, and enters third pipe 11, and finally enters pure water tank 12 from third pipe 11.
[0028] When performing a leakage performance test, the filter element in the filter element mounting base 9 should first close the third switch valve 14 and the regulating valve 36 during the filtration process to ensure that the filter element mounting base 9 is filled with liquid. Then, the main pump 4 should be adjusted to the maximum power, and the surface of the filter element mounting base 9 should be checked for the generation of air bubbles.
[0029] The wastewater pipe 13 is connected to a transparent tube 35, which allows the wastewater to be observed at the transparent tube 35 when the filter element is discharging wastewater.
[0030] A sampling tube 38 is connected to the side of the wastewater pipe 13 between the viewing tube 35 and the filter element mounting base 9. The sampling tube 38 is opened or closed by the tenth switch valve 39. By setting the sampling tube 38, wastewater can be sampled, which facilitates wastewater testing.
[0031] A first pressure gauge 33 is connected to the side of the inlet pipe 7. The first pressure gauge 33 can detect the liquid pressure in the inlet pipe 7 before entering the filter element mounting base 9. A second pressure gauge 37 is connected to the side of the outlet pipe 10. The second pressure gauge 37 is used to detect the liquid pressure in the outlet pipe 10. A flow meter 34 is connected to the wastewater pipe 13 located between the third switch valve 14 and the transparent tube 35. The flow meter 34 can detect the wastewater flow rate in the wastewater pipe 13.
[0032] like Figure 5 As shown, this embodiment also includes a backwashing system 100, which includes a flushing tank 23, a seventh pipe 24, an eighth switch valve 25, a flushing pump 26, an eighth pipe 27, and a sixth switch valve 19. One end of the seventh pipe 24 is connected to the flushing tank 23 and the other end is connected to the inlet of the flushing pump 26. The outlet of the flushing pump 26 is connected to one end of the sixth switch valve 19. The flushing tank 23 and the flushing pump 26 are connected or disconnected through the eighth switch valve 25. The other end of the first switch valve 6 is connected to a ninth pipe 40. The end of the ninth pipe 40 away from the first switch valve 6 is connected to a drain valve 28. The drain valve 28 is connected or disconnected from the sewage tank 22 through the ninth switch valve 29. A drain outlet 30 is connected between the drain valve 28 and the ninth switch valve 29.
[0033] When the device is used for a long time, it needs to be backwashed. Specifically, during backwashing, the fourth switch valve 16, regulating valve 36, main pump 4 and seventh switch valve 21 are closed, and the flushing pump 26 and drain valve 28 are opened. The water in the flushing tank 23 passes through the seventh pipe 24, the eighth switch valve 25, the flushing pump 26, the eighth pipe 27, the sixth switch valve 19, the fifth pipe 18, the fifth switch valve 17, the fourth pipe 15, the wastewater pipe 13, the filter element mounting base 9, the liquid inlet pipe 7, the second pipe 5, the first switch valve 6, the ninth pipe 40 and the drain valve 28, and is finally discharged to the outside from the drain outlet 30, thus realizing the backwashing of the filter element and the pipeline.
[0034] When it is necessary to empty the sewage tank 22, close the drain valve 28 and open the ninth switch valve 29 and the drain port 30 to empty the sewage tank 22.
[0035] The backwashing system 100 also includes a dosing tank 31 and a dosing pump 32. The inlet end of the dosing pump 32 is connected to the dosing tank 31 and the outlet end is connected to the eighth pipe 27. Through the above design, chemical cleaning of pipelines and filter elements can be achieved, effectively improving the cleaning effect.
[0036] In this embodiment, multiple water channels not only enable the detection and testing of filter cartridge retention rate, filtration performance, pure water flow rate, and leakage performance, achieving various performance tests, but also enable backwashing and chemical backwashing of the water channels, greatly improving the cleaning effect and detection accuracy of the water channels.
[0037] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. A filter cartridge filtration performance testing device, characterized in that, The system includes a source water tank (1), a first pipe (3), a main pump (4), a second pipe (5), a first switch valve (6), multiple test components, a third pipe (11), and a pure water tank (12). The source water tank (1) is connected to the first pipe (3). The inlet end of the main pump (4) is connected to the first pipe (3). The two ends of the second pipe (5) are respectively connected to the outlet end of the main pump (4) and the first switch valve (6). The test components include an inlet pipe (7), a filter element mounting base (9), and an outlet pipe (10). One end of the inlet pipe (7) is connected to the lower part of the filter element mounting base (9), and the other end is connected to the second pipe (5). One end of the outlet pipe (10) is connected to the side of the filter element mounting base (9), and the other end is connected to the third pipe (11). One end of the third pipe (11) is connected to the source water tank (1).
2. The filter cartridge filtration performance testing device according to claim 1, characterized in that, The test assembly includes a wastewater pipe (13), one end of which is connected to a filter element mounting base (9) and the other end is connected to a fourth pipe (15). The two ends of the fourth pipe (15) are respectively connected to a fourth switch valve (16) and a fifth switch valve (17). The other end of the fourth switch valve (16) is connected to a pure water tank (12).
3. The filter cartridge filtration performance testing device according to claim 2, characterized in that, It also includes a sewage tank (22), and the end of the fifth switch valve (17) away from the fourth pipe (15) is connected to a fifth pipe (18), and the fifth pipe (18) is connected to the sewage tank (22) through a sixth pipe (20).
4. The filter cartridge filtration performance testing device according to claim 3, characterized in that, The inlet pipe (7) is connected to a second switch valve (8), and the second pipe (5) and the filter element mounting base (9) are connected or blocked by the second switch valve (8). The outlet pipe (10) is connected to a regulating valve (36), and the filter element mounting base (9) and the third pipe (11) are connected or blocked by the regulating valve (36). The wastewater pipe (13) is connected to a third switch valve (14), and the filter element mounting base (9) and the fourth pipe (15) are connected or blocked by the third switch valve (14).
5. The filter cartridge filtration performance testing device according to claim 2, characterized in that, The wastewater pipe (13) is connected to a fluoroscopic tube (35), and a sampling tube (38) is connected to the side of the wastewater pipe (13) between the fluoroscopic tube (35) and the filter element mounting base (9). The sampling tube (38) is opened or closed by the tenth switch valve (39).
6. The filter cartridge filtration performance testing device according to claim 2, characterized in that, The inlet pipe (7) is connected to a first pressure gauge (33) on its side, the outlet pipe (10) is connected to a second pressure gauge (37) on its side, and the wastewater pipe (13) is located between the third switch valve (14) and the fluoroscopic tube (35) and is connected to a flow meter (34).
7. The filter cartridge filtration performance testing device according to claim 1, characterized in that, The source water tank (1) and the first pipeline (3) are connected or disconnected by a ball valve (2) located at the source water tank (1), and the pure water tank (12) and the first pipeline (3) are connected or disconnected by a ball valve (2) located at the pure water tank (12).
8. The filter cartridge filtration performance testing device according to claim 3, characterized in that, It also includes a backwashing system (100), which includes a flushing tank (23), a seventh pipe (24), an eighth switch valve (25), a flushing pump (26), an eighth pipe (27), and a sixth switch valve (19). One end of the seventh pipe (24) is connected to the flushing tank (23), and the other end is connected to the inlet of the flushing pump (26). The outlet of the flushing pump (26) is connected to one end of the sixth switch valve (19), and the other end of the sixth switch valve (19) is connected to the fifth pipe (18). The flushing tank (23) and the flushing pump (26) are connected or disconnected through the eighth switch valve (25). The seventh switch valve (21) is connected inside the sixth pipe (20), and the sewage tank (22) is connected or disconnected from the fifth pipe (18) through the seventh switch valve (21).
9. The filter cartridge filtration performance testing device according to claim 8, characterized in that, The backwashing system (100) also includes a dosing tank (31) and a dosing pump (32), the inlet of which is connected to the dosing tank (31) and the outlet of which is connected to the eighth pipe (27).
10. A filter cartridge filtration performance testing device according to claim 3, characterized in that, The other end of the first switch valve (6) is connected to a ninth pipe (40). The end of the ninth pipe (40) away from the first switch valve (6) is connected to a drain valve (28). The drain valve (28) is connected to or blocked from the sewage tank (22) through the ninth switch valve (29). A drain port (30) is connected between the drain valve (28) and the ninth switch valve (29).