Heating device for detecting machine-made sand flocculant
By combining a heating chamber, water pump, temperature sensor, and stirring mechanism, the problems of uneven heating and inaccurate temperature control in the detection of flocculants in manufactured sand are solved, achieving more precise temperature control and uniform heat distribution, thus improving detection efficiency and quality.
Patent Information
- Application Number
- CN202423130301.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Existing testing devices for manufactured sand flocculants suffer from uneven heating and inaccurate temperature control, which affect testing efficiency and quality.
The system employs a combination of a heating chamber, water pump, temperature sensor, and stirring mechanism. The water is heated by a heating plate, and the temperature and air pressure are controlled by a circulation pipe and an exhaust pipe. The sample is stirred by a stirring blade to ensure uniform heat distribution.
It achieves more precise temperature control and uniform heat distribution, improves the heating uniformity and efficiency of the test samples, and avoids local overheating or insufficient temperature.
Smart Images

Figure CN223543021U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of manufactured sand testing, and in particular to a heating device for testing flocculants in manufactured sand. Background Technology
[0002] Mechanized sand flocculant is a highly efficient water treatment agent, mainly used for purifying water sources and industrial wastewater. Its working principle involves using chemical reactions and physical processes to coagulate suspended solids and colloidal substances in water into clusters, causing them to settle or float, thereby reducing turbidity and improving water transparency and clarity.
[0003] In the testing of manufactured sand flocculants, temperature control has a significant impact on the accuracy of the test results. However, existing heating devices suffer from problems such as uneven heating and inaccurate temperature control, which affect the efficiency and quality of the test, and consequently the effectiveness of the manufactured sand flocculant in subsequent use. Utility Model Content
[0004] To improve the efficiency and quality of testing, this application provides a heating device for testing flocculants in manufactured sand.
[0005] The heating device for testing flocculants in manufactured sand provided in this application adopts the following technical solution: A heating device for testing flocculants in manufactured sand includes a heating box, the heating box is sealed with a box cover, and a heating mechanism for heating the flocculant in manufactured sand is provided on one side of the heating box.
[0006] The heating mechanism includes a support plate fixedly installed on one side of the heating box, a water tank fixedly installed on the support plate, a water pump fixedly installed on the water tank, a suction pipe fixedly connected to one end of the water pump's suction port, and one end of the suction pipe passing through the top of the water tank and sealed inside; an outlet pipe fixedly connected to one end of the water pump's outlet, and one end of the outlet pipe passing through one side of the heating box and sealed inside; a storage box for placing the manufactured sand flocculant is provided inside the heating box; gaps are left around both the heating box and the storage box; a sealing frame is fitted onto the storage box; and a sealing cover is provided on the storage box.
[0007] By adopting the above technical solution, the water pump is started and the water inlet of the pump draws water into the water tank through the suction pipe and is delivered to the heating chamber through the outlet pipe. The outlet is located below the sealing frame. Then, the heating plate in the heating chamber is started to heat the water. The heated water can then be used to heat the test sample inside the storage chamber. The required heating temperature and time can be set to ensure that the heat is evenly distributed in the sample.
[0008] Preferably, the water tank and the heating tank are both provided with the same circulation pipe on the side closest to each other, and the circulation pipe is provided with a second valve.
[0009] By adopting the above technical solution, the water in the heating tank can be discharged through the circulation pipe by opening the second valve.
[0010] Preferably, an exhaust pipe is provided on one side of the heating box, and a first valve is provided on the exhaust pipe.
[0011] By adopting the above technical solution, the gas inside the heating chamber can be discharged by setting an exhaust pipe, thus avoiding excessively high gas pressure inside the heating chamber.
[0012] Preferably, both the heating box and the storage box are equipped with temperature sensors for detecting temperature and heating status, the heating box is equipped with a pressure sensor, and a display screen controller is provided on one side of the heating box. The display screen controller is electrically connected to the temperature sensor, the heating plate in the heating box, and the pressure sensor.
[0013] By adopting the above technical solution, the display controller monitors the heating process in real time to ensure that the temperature is stable within the set range, so as to achieve more precise temperature control. The temperature sensor can accurately control the heating temperature and can automatically adjust according to the preset program. Furthermore, by heating the surrounding area of the storage box, the heat can be evenly distributed during the heating process, thereby avoiding local overheating or insufficient temperature.
[0014] Preferably, a housing is fixedly installed on the top of the sealing cover, and a first gear and a second gear that mesh with each other are rotatably installed inside the housing. A fixing frame is fixedly installed on the top of the housing, and a motor is fixedly installed on the fixing frame, with the output end of the motor fixedly connected to the second gear.
[0015] By adopting the above technical solution and setting up a fixing frame, the installation can be assisted.
[0016] Preferably, a stirring column is fixedly installed at the bottom end of both the first gear and the second gear, and multiple stirring blades are fixedly installed on both stirring columns.
[0017] By adopting the above technical solution, by controlling the start motor, the output end of the motor will drive the second gear to rotate, the rotation of the second gear will drive the first gear to rotate, and the rotation of the first gear and the second gear will drive the corresponding stirring column and stirring blade to rotate. The rotation of the stirring blade can stir the test sample, thereby improving the heating uniformity of the test sample and improving the heating effect.
[0018] Preferably, two base plates are symmetrically fixedly installed on the bottom inner wall of the heating box. Each of the two base plates has a slot, and a locking block is slidably installed in each of the two slots. Both locking blocks are fixedly installed on the bottom outer wall of the storage box.
[0019] By adopting the above technical solution, the storage box can be easily positioned and installed by setting card slots and card blocks.
[0020] In summary, this application includes at least one of the following beneficial technical effects:
[0021] 1. This application employs a heating chamber and similar equipment. By controlling the activation of the heating plate inside the heating chamber, water is heated. This heated water then heats the test sample inside the storage chamber. The required heating temperature and time are set to ensure even heat distribution in the sample. The display controller monitors the heating process in real time to ensure the temperature remains stable within the set range, achieving more precise temperature control. The temperature sensor accurately controls the heating temperature and can automatically adjust according to a preset program. Furthermore, by heating the surrounding area of the storage chamber, even heat distribution during the heating process is ensured, thus avoiding localized overheating or insufficient temperature.
[0022] 2. In this application, the stirring blades and other components work together to control the start-up motor. The output of the motor drives the second gear to rotate, which in turn drives the first gear to rotate. The rotation of the first and second gears drives the corresponding stirring column and stirring blades to rotate. The rotation of the stirring blades can agitate the test sample, thereby improving the heating uniformity and heating effect of the test sample. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall structure of a heating device for detecting flocculants in manufactured sand, according to an embodiment of this application.
[0024] Figure 2 This is a schematic diagram illustrating the internal structure of the heating box, representing a key embodiment of this application.
[0025] Figure 3 This is a schematic diagram illustrating the main stirring structure in the embodiments of this application;
[0026] Figure 4 This is a schematic diagram illustrating a partial unfolded structure of the heating box, which is the main feature of this application embodiment.
[0027] Reference numerals: 1. Heating chamber; 2. Chamber lid; 3. Support plate; 4. Water tank; 5. Water pump; 6. Suction pipe; 7. Discharge pipe; 8. Display screen controller; 9. Exhaust pipe; 10. Sealing frame; 11. Sealing cover; 12. Fixing frame; 13. Motor; 14. Chamber body; 15. Storage box; 16. First gear; 17. Second gear; 18. Stirring column; 19. Stirring blade; 20. Temperature sensor; 21. Base plate; 22. Slot; 23. Block; 24. Pressure sensor; 25. Circulation pipe; 26. First valve; 27. Second valve. Detailed Implementation
[0028] The following is in conjunction with the appendix Figures 1-4 This application will be described in further detail.
[0029] This application discloses a heating device for detecting flocculants in manufactured sand.
[0030] Reference Figure 1-3 A heating device for testing manufactured sand flocculants includes a heating chamber 1, a chamber cover 2 sealed on the heating chamber 1, a heating mechanism disposed on one side of the heating chamber 1 for heating the manufactured sand flocculant, and a stirring mechanism disposed inside the heating chamber 1.
[0031] The heating mechanism includes a support plate 3 fixedly installed on one side of the heating box 1, a water tank 4 fixedly installed on the support plate 3, a water pump 5 fixedly installed on the water tank 4, a suction pipe 6 fixedly installed at one end of the suction port of the water pump 5, with one end of the suction pipe 6 penetrating through the top of the water tank 4 and sealed inside, an outlet pipe 7 fixedly installed at one end of the outlet of the water pump 5, with one end of the outlet pipe 7 penetrating through one side of the heating box 1 and sealed inside, a storage box 15 set inside the heating box 1 for placing the manufactured sand flocculant, with gaps left around the heating box 1 and the storage box 15, a sealing frame 10 fitted on the storage box 15, a sealing cover 11 set on the storage box 15, and the same circulation pipe 25 on the side of the water tank 4 and the heating box 1 that are close to each other, a second valve 27 set on the circulation pipe 25, an exhaust pipe 9 set on one side of the heating box 1, and a first valve 26 set on the exhaust pipe 9.
[0032] The heating mechanism also includes a temperature sensor 20 installed in the heating box 1 and the storage box 15 for detecting temperature and heating status, a pressure sensor 24 installed in the heating box 1, and a display screen controller 8 installed on one side of the heating box 1. The display screen controller 8 is electrically connected to the temperature sensor 20, the heating plate in the heating box 1, and the pressure sensor 24.
[0033] In use, the sample to be tested is placed in the storage box 15, and the storage box 15 is placed in the heating box 1. At this time, the water pump 5 is started by controlling the pump. One end of the water pump 5 draws water into the water tank 4 through the suction pipe 6 and delivers it to the heating box 1 through the outlet pipe 7, which is located below the sealing frame 10. Then, the heating plate in the heating box 1 is started by controlling the pump to heat the water. The heated water can then heat the sample inside the storage box 15. The required heating temperature and time are set to ensure that the heat is evenly distributed in the sample. The display controller 8 monitors the heating process in real time to ensure that the temperature is stable within the set range for more precise temperature control. The temperature sensor 20 can accurately control the heating temperature and can automatically adjust according to the preset program. By heating the sides of the storage box 15, the heat can be evenly distributed during the heating process, thus avoiding local overheating or insufficient temperature.
[0034] Reference Figure 2-4 The stirring mechanism includes a housing 14 fixedly mounted on the top of the sealing cover 11, with a first gear 16 and a second gear 17 rotatably mounted inside the housing 14; a fixed frame 12 fixedly mounted on the top of the housing 14; a motor 13 fixedly mounted on the fixed frame 12, with the output end of the motor 13 fixedly connected to the second gear 17; two stirring columns 18 fixedly mounted at the bottom of the first gear 16 and the second gear 17; multiple stirring blades 19 fixedly mounted on the two stirring columns 18; two bottom plates 21 symmetrically fixedly mounted on the inner wall of the bottom of the heating box 1; two slots 22 opened on the two bottom plates 21; and two locking blocks 23 slidably mounted in the two slots 22, with both locking blocks 23 fixedly mounted on the outer wall of the bottom of the storage box 15.
[0035] In use, by controlling the start motor 13, the output of the motor 13 will drive the second gear 17 to rotate. The rotation of the second gear 17 will drive the first gear 16 to rotate. The rotation of the first gear 16 and the second gear 17 will drive the corresponding stirring column 18 and stirring blade 19 to rotate. The rotation of the stirring blade 19 can agitate the test sample, thereby improving the heating uniformity and heating effect of the test sample. By opening the second valve 27, the water in the heating box 1 can be discharged through the circulation pipe 25. At this time, the box cover 2 can be opened, the storage box 15 can be disassembled, and the sealing cover 11 can be opened, so that the test sample in the storage box 15 can be discharged.
[0036] The implementation principle of a heating device for testing flocculants in manufactured sand according to an embodiment of this application is as follows: When testing for flocculants in manufactured sand, the sample to be tested is placed in a storage box 15, and the storage box 15 is placed in a heating box 1. At this time, the water pump 5 is started by controlling the water pump. One end of the water pump 5 draws water into the water tank 4 through the water suction pipe 6, and delivers it to the heating box 1 through the water outlet pipe 7, which is located below the sealing frame 10. Then, the heating plate in the heating box 1 is started by controlling the water pump to heat the water. The heated water can then heat the sample inside the storage box 15. The required heating temperature and time are set to ensure that the heat is evenly distributed in the sample. The display controller 8 monitors the heating process in real time to ensure that the temperature is stable within the set range, so as to achieve more precise temperature control. The temperature sensor 20 can accurately control the heating temperature and can automatically adjust according to the preset program. By heating the sides of the storage box 15, the heat can be evenly distributed during the heating process, thereby avoiding local overheating or insufficient temperature.
[0037] By controlling the start motor 13, the output of the motor 13 will drive the second gear 17 to rotate. The rotation of the second gear 17 will drive the first gear 16 to rotate. The rotation of the first gear 16 and the second gear 17 will drive the corresponding stirring column 18 and stirring blade 19 to rotate. The rotation of the stirring blade 19 can agitate the test sample, thereby improving the heating uniformity and heating effect of the test sample. By opening the second valve 27, the water in the heating box 1 can be discharged through the circulation pipe 25. At this time, the box cover 2 can be opened, the storage box 15 can be disassembled, and the sealing cover 11 can be opened, so that the test sample in the storage box 15 can be discharged.
[0038] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A heating device for detecting flocculants in manufactured sand, comprising a heating chamber (1), wherein a chamber cover (2) is sealed on the heating chamber (1), characterized in that: A heating mechanism for heating the manufactured sand flocculant is provided on one side of the heating box (1); The heating mechanism includes a support plate (3) fixedly installed on one side of the heating box (1), a water tank (4) fixedly installed on the support plate (3), a water pump (5) fixedly installed on the water tank (4), a suction pipe (6) fixedly connected to one end of the suction port of the water pump (5), and one end of the suction pipe (6) penetrates through the top of the water tank (4) and is sealed inside, a water outlet pipe (7) fixedly connected to one end of the water outlet of the water pump (5), and one end of the water outlet pipe (7) penetrates through one side of the heating box (1) and is sealed inside, a storage box (15) for placing the manufactured sand flocculant is provided inside the heating box (1), gaps are left around the heating box (1) and the storage box (15), a sealing frame (10) is fitted on the storage box (15), and a sealing cover (11) is provided on the storage box (15).
2. The heating device for detecting flocculants in manufactured sand according to claim 1, characterized in that: The water tank (4) and the heating tank (1) are both provided with the same circulation pipe (25) on the side close to each other, and the circulation pipe (25) is provided with a second valve (27).
3. The heating device for detecting flocculants in manufactured sand according to claim 1, characterized in that: The heating box (1) is provided with an exhaust pipe (9) on one side, and a first valve (26) is provided on the exhaust pipe (9).
4. The heating device for detecting flocculants in manufactured sand according to claim 1, characterized in that: Both the heating box (1) and the storage box (15) are equipped with temperature sensors (20) for detecting temperature and heating status. The heating box (1) is equipped with a pressure sensor (24). A display screen controller (8) is provided on one side of the heating box (1), and the display screen controller (8) is electrically connected to the temperature sensor (20), the heating plate in the heating box (1), and the pressure sensor (24).
5. A heating device for detecting flocculants in manufactured sand according to claim 1, characterized in that: A housing (14) is fixedly installed on the top of the sealing cover (11). A first gear (16) and a second gear (17) that mesh with each other are respectively installed in the housing (14). A fixing frame (12) is fixedly installed on the top of the housing (14). A motor (13) is fixedly installed on the fixing frame (12), and the output end of the motor (13) is fixedly connected to the second gear (17).
6. The heating device for detecting flocculants in manufactured sand according to claim 5, characterized in that: A stirring column (18) is fixedly installed at one bottom end of the first gear (16) and the second gear (17), and multiple stirring blades (19) are fixedly installed on the two stirring columns (18).
7. A heating device for detecting flocculants in manufactured sand according to claim 1, characterized in that: Two base plates (21) are symmetrically fixedly installed on the inner bottom wall of the heating box (1). Each of the two base plates (21) has a slot (22). Each of the two slots (22) has a slidable block (23). Each of the two blocks (23) is fixedly installed on the outer bottom wall of the storage box (15).