35kV and below uninterruptible power operation light insulation coating equipment based on unmanned aerial vehicle suspension

By equipping the drone suspension device with guide components and guide slots, the docking problem of high-altitude cable coating equipment was solved, enabling efficient and stable cable coating operations.

CN223543264UActive Publication Date: 2025-11-14YANAN POWER SUPPLY CO OF STATE GRID SHAANXI ELECTRIC POWER CO LTD +1
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Patent Information

Application Number
CN202422766662.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-11-14
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

Existing high-altitude cable coating equipment lacks guiding components when connecting the conductor wheel and the cable, resulting in low connection efficiency and significant susceptibility to wind, which increases the difficulty of the work.

Method used

A lightweight insulation coating device for 35kV and below uninterrupted power supply operations based on UAV suspension was designed. It is equipped with a guiding component, including a wire wheel and a guide groove. The guide groove is a vertically downward inverted U-shape for precise docking and to prevent the cable from slipping out.

Benefits of technology

It improves the efficiency of equipment and cable docking, ensures the stability and smooth progress of coating operations, and reduces the risk of cable slippage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a 35kV and below uninterruptible power operation light insulation coating device based on unmanned aerial vehicle suspension, which relates to the technical field of insulation coating and comprises a main machine, a guide assembly is arranged at the top of the main machine, at least two wire guide wheels are arranged in the guide assembly, and the guide assembly comprises a guide opening formed between a first butt joint part and a second butt joint part. The width of the guide opening is gradually reduced from outside to inside, the guide opening is communicated with the wire guide wheel through a guide groove, and the guide groove is in a vertically downward inverted U shape. The device has the beneficial effects that the first butt joint part and the second butt joint part are arranged, so that the device can be conveniently and quickly butted with the cable, and the mounting efficiency of the device is improved; and through the arrangement of the guide groove, the equipment can be accurately moved, the cable can be conveniently in butt joint with the wire guide wheels, and meanwhile the situation that the cable accidentally slides out of the equipment, and follow-up coating operation is affected can be prevented.
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Description

Technical Field

[0001] This utility model relates to the field of insulation coating technology, and in particular to a lightweight insulation coating device for uninterrupted power supply operation of 35kV and below based on drone suspension. Background Technology

[0002] High-altitude cable coating work typically uses lightweight coating equipment, which is transported to the cable by a drone. The equipment then slides along the cable under autonomous control. Extremely high precision is required when the guide wheels of the equipment connect with the cable. The drawback of existing equipment is the lack of guiding components in the above-mentioned connection process, which leads to low work efficiency. In addition, the influence of wind greatly increases the difficulty of the work. Utility Model Content

[0003] The purpose of this section is to outline some aspects of the embodiments and briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents, and such simplifications or omissions should not be used to limit the scope of this invention.

[0004] In view of the problems existing in the above or existing technologies, this utility model is proposed, which can solve the technical problem of high difficulty in connecting the guide wheel and the cable.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a lightweight insulation coating device for 35kV and below uninterrupted power supply operation based on UAV suspension, which includes a main unit, a guide component on the top of the main unit, at least two guide wheels inside the guide component, the guide component includes a guide opening formed between a first docking part and a second docking part, the width of the guide opening gradually decreases from the outside to the inside, the guide opening is connected to the guide wheels through a guide groove, and the guide groove is a vertically downward inverted U-shape.

[0006] As a preferred embodiment of the 35kV and below uninterrupted power supply light insulation coating equipment based on UAV suspension described in this utility model, wherein: a drive component for driving the conductor wheel to rotate is connected to one side of the guide component.

[0007] As a preferred embodiment of the 35kV and below uninterrupted power supply light insulation coating equipment based on UAV suspension described in this utility model, the drive component includes a protective shell, a motor is provided inside the protective shell, and the motor is connected to a transmission component for synchronously rotating the drive pulley.

[0008] As a preferred embodiment of the 35kV and below uninterrupted power supply light insulation coating equipment based on UAV suspension described in this utility model, wherein: a connecting plate is fixedly connected to the top of the guide assembly, and a hanging rod for connecting the UAV is provided on the top of the connecting plate.

[0009] As a preferred embodiment of the 35kV and below uninterrupted power supply lightweight insulation coating equipment based on UAV suspension described in this utility model, wherein: a spraying mechanism for clamping the coated cable is connected to one side of the guide component.

[0010] As a preferred embodiment of the 35kV and below uninterrupted power supply lightweight insulation coating equipment based on UAV suspension described in this utility model, the main unit is provided with a material storage mechanism for conveying coating to the spraying mechanism.

[0011] The beneficial effects of this utility model are as follows: the first docking part and the second docking part facilitate the quick docking of the equipment with the cable, thereby improving the equipment's loading efficiency; the guide groove enables precise movement of the equipment, facilitates the docking of the cable with each guide wheel, and prevents the cable from accidentally slipping out of the equipment, thus affecting subsequent coating operations. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the following description of the embodiments will be briefly introduced. The drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort or labor. Wherein:

[0013] Figure 1 This is a schematic diagram of the first isometric structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the second isometric structure of this utility model;

[0015] Figure 3 This is a partial schematic diagram of the structure of this utility model;

[0016] Figure 4 This is a partial disassembly diagram of the present invention;

[0017] Figure 5 This is a schematic diagram of the drive component structure of this utility model.

[0018] The meanings of the reference numerals in the figure are as follows: 1. Main unit; 2. Material storage mechanism; 5. Connecting plate; 6. Hanging rod; 7. Spraying mechanism; 8. Guide wheel; 301. First docking part; 302. Second docking part; 303. Guide groove; 401. Protective shell; 402. Motor; 403. Transmission component. Detailed Implementation

[0019] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0020] Many specific details are set forth in the following description to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. The term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.

[0021] Example

[0022] Reference Figures 1-5 This is a specific embodiment of the present utility model. This embodiment provides a lightweight insulation coating device for 35kV and below uninterrupted power operation based on UAV suspension. It includes a main unit 1. The top of the main unit 1 is provided with a guide assembly. The guide assembly is provided with at least two guide wheels 8. The guide assembly includes a guide opening formed between the first docking part 301 and the second docking part 302. The width of the guide opening gradually decreases from the outside to the inside. The guide opening is connected to the guide wheels 8 through a guide groove 303. The guide groove 303 is a vertically downward inverted U-shape.

[0023] The guide wheel 8 moves along the axial direction of the cable to ensure smooth movement of the equipment on the cable surface, facilitating the coating operation. The guide component allows the equipment to guide the cable through the guide port into the guide groove 303, thus completing the mounting process. The shape of the guide port ensures that the cable enters the guide groove 303 smoothly, effectively avoiding problems caused by improper mounting and improving mounting efficiency. The guide groove 303 is designed in an inverted U-shape, which not only provides good guidance for the cable, guiding it accurately to the designated position, but also prevents the cable from accidentally slipping out of the guide component, ensuring stable coating and smooth operation.

[0024] A drive assembly for driving the guide wheel 8 to rotate is connected to one side of the guide assembly; the drive assembly includes a protective shell 401, a motor 402 is provided inside the protective shell 401, and the motor 402 is connected to a transmission assembly 403 for driving the guide wheel 8 to rotate synchronously; a connecting plate 5 is fixedly connected to the top of the guide assembly, and a hanging rod 6 for connecting the UAV is provided on the top of the connecting plate 5; a spraying mechanism 7 for clamping the coating cable is connected to one side of the guide assembly; a material storage mechanism 2 for conveying paint to the spraying mechanism 7 is provided inside the main unit 1.

[0025] The starting motor 402 drives the transmission component 403 to rotate, which in turn drives several guide wheels 8 to rotate. Under the action of the friction between the guide wheels 8 and the cable, the equipment moves along the axial direction of the cable. At the same time, with the cooperation of the spraying mechanism 7 and the material storage mechanism 2, the coating of the cable is completed.

[0026] Working principle: First, connect the drone to the hanging pole 6, then drive the drone to lift and transport the equipment to a position close to the cable, so that the first docking part 301 and the second docking part 302 are above and below the cable respectively. Then move the equipment to place the cable in the guide groove 303, then adjust the angle of the equipment so that several guide wheels 8 are in contact with the cable. Then start the drive component, and under the drive of the motor 402, several guide wheels 8 move on the cable. At the same time, the material storage mechanism 2 delivers paint to the spraying mechanism 7, and the spraying mechanism 7 clamps the cable and coats the surface of the cable.

[0027] The advantages of this application over the prior art are as follows: the first docking part 301 and the second docking part 302 facilitate the quick docking of the equipment with the cable and improve the equipment mounting efficiency; the guide groove 303 enables precise movement of the equipment, facilitates the docking of the cable with each guide wheel 8, and at the same time prevents the cable from accidentally slipping out of the equipment and affecting subsequent coating operations.

[0028] Importantly, although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible without substantially departing from the subject matter described in this application (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, orientation, etc.). For example, an element shown as integrally formed may be composed of multiple parts or elements, and the position of the elements may be inverted or otherwise altered. Therefore, all such modifications should be included within the scope of this invention, and any "device plus function" clause in the claims should cover the structure described herein that performs the function. Other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments without departing from the scope of this invention. Therefore, this invention is not limited to the particular embodiments but extends to a variety of modifications that still fall within the scope of the appended claims.

Claims

1. A lightweight insulating coating device for 35kV and below uninterrupted power supply operations based on UAV suspension, characterized in that: Includes a host (1), the host (1) is provided with a guide component on the top, the guide component is provided with at least two guide wheels (8), the guide component includes a guide opening formed between a first docking part (301) and a second docking part (302), the width of the guide opening gradually decreases from the outside to the inside, the guide opening is connected to the guide wheel (8) through a guide groove (303), the guide groove (303) is a vertically downward inverted U-shape.

2. The lightweight insulating coating equipment for 35kV and below uninterrupted power supply operations based on UAV suspension as described in claim 1, characterized in that: One side of the guide assembly is connected to a drive assembly for driving the guide wheel (8) to rotate.

3. The lightweight insulation coating equipment for 35kV and below uninterrupted power supply operations based on UAV suspension as described in claim 2, characterized in that: The drive assembly includes a protective housing (401), inside which is a motor (402), and the motor (402) is connected to a transmission assembly (403) for synchronously rotating the drive pulley (8).

4. The lightweight insulating coating equipment for 35kV and below uninterrupted power supply operations based on UAV suspension as described in claim 1 or 3, characterized in that: The top of the guide assembly is fixedly connected to a connecting plate (5), and the top of the connecting plate (5) is provided with a hanging rod (6) for connecting the drone.

5. The lightweight insulating coating equipment for 35kV and below uninterrupted power supply operations based on UAV suspension as described in claim 1, characterized in that: One side of the guide assembly is connected to a spraying mechanism (7) for clamping the coated cable.

6. The lightweight insulating coating equipment for 35kV and below uninterrupted power supply operations based on UAV suspension as described in claim 1, characterized in that: The host (1) is provided with a material storage mechanism (2) for conveying paint to the spraying mechanism (7).