Pattern spraying device for photonic crystal material
By linking the slider and cleaning plate of the pattern spraying device for photonic crystal materials, the integrated operation of spraying and cleaning is realized, which solves the problems of waste and unevenness of spraying materials and improves the spraying effect and production efficiency.
Patent Information
- Application Number
- CN202423310063.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing material spraying equipment suffers from significant material waste and difficulty in recycling during pattern spraying, as well as uneven spraying results, making it difficult to achieve efficient integrated operation.
A pattern spraying device for photonic crystal materials was designed. By linking the slider and the cleaning plate, and combining the T-shaped opening with the precise cooperation of the slider, the spraying and cleaning operations are integrated. Excess material is collected by the collection hopper to ensure the smooth movement and uniformity of the spraying plate.
It reduces waste of spraying materials, improves the uniformity and consistency of spraying, enhances cleaning efficiency, reduces downtime, improves production efficiency, and provides additional safety guarantees.
Smart Images
Figure CN223543268U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material spraying technology, specifically to a pattern spraying device for photonic crystal materials. Background Technology
[0002] Photonic crystal spraying technology has been used to prepare waterproof coatings with bright, uniform, and angle-dependent structural colors. Through a two-step spraying and thermosetting process, highly saturated colors can be produced, and the color changes with viewing angle or surface curvature. Furthermore, photonic crystal materials can also be used to prepare structurally colored fabrics. Photonic crystal fabrics with high structural stability and high color saturation can be prepared through spraying. Moreover, photonic crystal coatings are a new type of eco-friendly coating that can satisfy people's color needs while reducing the harm that coatings cause to the environment and human health.
[0003] Current material spraying equipment generally uses fixed templates for pattern spraying. While this type of equipment produces good finished products, it results in a large amount of waste of spraying material, which is not easy to recycle. Utility Model Content
[0004] In view of this, the present invention provides a pattern spraying device for photonic crystal materials. The present invention achieves integrated operation of spraying and cleaning through the linkage design of the slider and the cleaning plate, reducing downtime. Furthermore, the precise cooperation between the T-shaped opening and the slider ensures the smooth movement of the spraying plate within the frame, further improving the uniformity and consistency of the spraying. The collection hopper is located below the frame and is used to collect excess material during the spraying process. The top of the collection hopper has a rectangular opening corresponding to the positions of the spraying plate and the cleaning plate, ensuring that the material can smoothly enter the collection hopper.
[0005] To solve the above-mentioned technical problems, this utility model provides a pattern spraying device for photonic crystal materials, including a frame with a rectangular cross-section. The top of the frame has an opening in the shape of a T-shape. A slider with a rectangular cross-section is located inside the T-shape. A spraying plate with a rectangular cross-section is located on the side of the slider. The slider and the spraying plate are fixedly connected to form a T-shaped structure, thereby creating a pattern on the T-shaped part of the frame. The spray plate is slidably connected to the frame within the U-shaped opening. A cleaning plate with a rectangular cross-section is installed on the side of the spray plate. Openings, also rectangular, are located on the left and right sides of the frame on the sides of the cleaning plate. Limiting plates, also rectangular in cross-section, are installed on the left and right sides of the cleaning plate through these openings. These limiting plates are slidably connected to the frame at the rectangular openings on both sides. Connecting plates, also rectangular in cross-section, are installed at the outer ends of the limiting plates, fitting against the outer side of the frame. These connecting plates are fixedly connected to the limiting plates. A connecting piece, also rectangular in cross-section, is located on the end of the connecting plate furthest from the limiting plate. This connecting piece is fixedly connected to the connecting plate. A rotating shaft, circular in cross-section, is located at the top of the connecting piece. The frame is fixedly connected to the connecting parts. A rotating part is fitted on the outside of the rotating shaft. The rotating part has a circular cross-section, specifically a ring structure. The rotating part is rotatably connected to the rotating shaft. A fixing plate is provided on the rotating part. The fixing plate has a rectangular cross-section. The fixing plate is fixedly connected to the rotating part. A baffle with a rectangular cross-section is provided on the outside of the frame at a position parallel and close to the connecting parts. The baffle is fixedly connected to the frame on the outside of the frame. A fixing part with a rectangular cross-section is provided on the side of the frame away from the baffle. The fixing part is fixedly connected to the frame at a position interspersed with the frame. A collection hopper with a rectangular cross-section is provided at the bottom of the frame. The collection hopper is fixedly connected to the frame. An opening with a rectangular opening is provided at the top of the collection hopper at the position corresponding to the spray plate and the cleaning plate.
[0006] The top of the frame has a fixing block at the position corresponding to the slider and the spray plate. The fixing block has a rectangular cross-section. Specifically, the fixing block is a fixing block that corresponds to the rectangular opening on the slider and the spray plate. The fixing block is slidably connected to the frame at the rectangular opening position. The two sides of the fixing block are in contact with the inner sidewall of the frame.
[0007] The cleaning board is attached to the spraying board, and the bottom of the cleaning board has a curved structure at the connection point with the spraying board. The curved structure can improve the cleaning effect of the cleaning board.
[0008] The lower side of the collection hopper has an opening, which is rectangular. A sealing plate with a rectangular cross-section is installed at the rectangular opening. The sealing plate is connected to the collection hopper at the opening below the collection hopper. The sealing plate is made of rubber, which can improve the sealing effect.
[0009] A limiting component is fitted to the top of the rotating shaft. The limiting component has a rectangular cross-section and is fixedly connected to the rotating shaft at the top.
[0010] In summary, compared with the prior art, this application includes at least one of the following beneficial technical effects:
[0011] 1. The curved structure at the bottom of the cleaning plate fits tightly against the spraying plate, which can remove excess paint or impurities in real time during the spraying process, ensuring the cleanliness of the sprayed surface, improving cleaning efficiency, reducing the workload of post-processing, and improving overall work efficiency. The collection hopper is located below the frame and is used to collect excess materials generated during the spraying process.
[0012] 2. The combination of the T-shaped opening and the slider allows the spraying plate to slide smoothly within the frame, reducing shaking during operation. Through the linkage design of the slider and the cleaning plate, spraying and cleaning are integrated, reducing downtime and further improving production efficiency.
[0013] 3. The presence of the baffle provides additional safety for operation, avoiding the risks caused by accidental contact. Furthermore, the baffle makes the structure between the frames more stable. The design of the fixing block increases the stability of the slider and the spraying plate during operation, reducing spraying errors caused by positional deviation. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of a pattern spraying device for photonic crystal materials according to the present invention;
[0015] Figure 2 This is a top view of the structure of this utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the cleaning board of this utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the spray-coated plate of this utility model;
[0018] Figure 5 This is a structural schematic diagram of the side view of this utility model.
[0019] Explanation of reference numerals in the attached figures:
[0020] 100. Frame; 101. Slider; 102. Spraying plate; 103. Cleaning plate; 104. Limiting plate; 105. Connecting plate; 106. Connector; 107. Rotating shaft; 108. Rotating component; 109. Fixing plate; 110. Baffle; 111. Fixing component; 112. Collection hopper;
[0021] 200. Fixing block; 201. Sealing plate; 202. Limiting component. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the accompanying drawings of the embodiments of this utility model. Figure 1-5 The technical solutions of the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model are within the protection scope of this utility model.
[0023] like Figure 1-5As shown: This embodiment provides a pattern spraying device for photonic crystal materials, including a frame 100 with a rectangular cross-section. The top of the frame 100 has a T-shaped opening, and a slider 101 with a rectangular cross-section is located within the T-shaped opening. A spraying plate 102 with a rectangular cross-section is located on the side of the slider 101. The slider 101 and the spraying plate 102 are fixedly connected to form a T-shaped structure, allowing for sliding connection between the slider 101 and the frame 100 within the T-shaped opening. A cleaning plate 103 with a rectangular cross-section is located on the side of the spraying plate 102. Openings, both rectangular, are located on the left and right sides of the frame 100 on the sides of the cleaning plate 103. The cleaning plate 103 is connected to the frame 100 through these openings. Limiting plates 104 with rectangular cross-sections are fitted together on both sides of the frame 100. The limiting plates 104 slide at the rectangular openings on both sides of the frame 100. Connecting plates 105 with rectangular cross-sections are provided on the outer sides of the frame 100 at the extensions of the limiting plates 104. Connecting plates 105 are fixedly connected to the limiting plates 104. A connecting member 106 with a rectangular cross-section is provided on the end of the connecting plate 105 away from the limiting plates 104. The connecting member 106 is fixedly connected to the connecting plate 105. A rotating shaft 107 with a circular cross-section is provided on the top of the connecting member 106. A rotating member 108 is fitted around the outer side of the rotating shaft 107. The cross-section of the rotating component 108 is circular, specifically a ring structure. The rotating component 108 is rotatably connected to the rotating shaft 107. A fixed plate 109 with a rectangular cross-section is provided on the rotating component 108. The fixed plate 109 is fixedly connected to the rotating component 108. A baffle 110 with a rectangular cross-section is provided on the outer side of the frame 100 at a position parallel and in contact with the connecting component 106. The baffle 110 is fixedly connected to the frame 100 on the outer side. The rotating component 108 can rotate on the rotating shaft 107. By adjusting the angle of the rotating component 108, the fixed plate 109 can be moved to the top of the top plate, allowing the baffle 110 to limit the rotation of the rotating component 108. This limitation of the rotating component 108 allows the connecting plate 105, the limiting plate 104, and the cleaning plate 103 to... By limiting the movement in the same horizontal direction, the direction of the rotating component 108 is adjusted so that the fixing plate 109 moves away from the baffle 110, allowing the cleaning plate 103 to slide downwards inside the frame 100. The frame 100 has a fixing component 111 on the side away from the baffle 110.The fastener 111 has a rectangular cross-section and is fixedly connected to the frame 100 at a position interspersed with it. A collection hopper 112, also rectangular in cross-section, is located below the frame 100 and is fixedly connected to the frame 100. The top of the collection hopper 112 has rectangular openings corresponding to the positions of the spray plate 102 and the cleaning plate 103. The collection hopper 112 is positioned corresponding to the cleaning plate 103. Through the rectangular opening at the top of the collection hopper 112, excess spray material on the spray plate 102 can be collected after the cleaning plate 103 falls from above.
[0024] This invention achieves integrated spraying and cleaning operations through the linkage design of slider 101 and cleaning plate 103, reducing downtime. The precise fit between the T-shaped opening and slider 101 ensures the smooth movement of spray plate 102 within frame 100, further improving the uniformity and consistency of spraying. Collection hopper 112 is located below frame 100 and is used to collect excess material during spraying. The top of collection hopper 112 has a rectangular opening corresponding to the positions of spray plate 102 and cleaning plate 103, ensuring that the material can smoothly enter collection hopper 112.
[0025] like Figure 1-5 As shown, a fixing block 200 is provided on the top of the frame 100 at the position corresponding to the slider 101 and the spray plate 102. The fixing block 200 has a rectangular cross-section. Specifically, the fixing block 200 is a fixing block 200 that corresponds to the rectangular opening on the slider 101 on the frame 100 and the rectangular opening on the spray plate 102. The fixing block 200 is slidably connected to the frame 100 at the rectangular opening position. The two sides of the fixing block 200 are in contact with the inner sidewall of the frame 100. The fixing block 200 can keep the slider 101 and the spray plate 102 stable inside the rectangular opening of the frame 100, and prevent displacement due to shaking or tilting.
[0026] like Figure 1 , Figure 4 As shown, the cleaning plate 103 is attached to the spraying plate 102, and the bottom of the cleaning plate 103 is curved at the part where it connects with the spraying plate 102. The curved structure allows the spraying material to move along the curved surface of the cleaning plate 103 when cleaning the excess spraying material on the spraying plate 102, which can effectively prevent the accumulation of spraying material during the cleaning process.
[0027] like Figure 1 , Figure 5As shown, the lower side of the collecting hopper 112 has an opening, which is rectangular. A sealing plate 201 is provided at the rectangular opening. The sealing plate 201 has a rectangular cross-section and is connected to the collecting hopper 112 at the opening below the collecting hopper 112. Specifically, the sealing plate 201 is a rubber sealing plate 201, which can improve the sealing effect.
[0028] like Figure 2-3 As shown, a limiting member 202 is fitted on the top of the rotating shaft 107. The limiting member 202 has a rectangular cross-section and is fixedly connected to the rotating shaft 107 at the top. The limiting member 202 can limit the rotating part 108 and the fixed plate 109, so that the fixed plate 109 can be used better.
[0029] Working principle: The slider and the spray plate are fixed by the fixing block. The specific pattern is sprayed on the spray plate. After the spraying is completed, the position of the fixing plate is adjusted so that the cleaning plate can slide down along the spray plate, pushing the excess photonic crystal material on the spray plate into the collection hopper for collection. When cleaning after use, the fixing block is opened, the spray plate and the cleaning plate are removed, the seal is opened to collect the photonic crystal material, and then it is cleaned.
[0030] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0031] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.
Claims
1. A pattern spraying device for photonic crystal materials, characterized in that: The system includes a frame (100), with an opening at the top and a slider (101) inside the opening. A spray plate (102) is provided on the side of the slider (101), and a cleaning plate (103) is provided on the side of the spray plate (102). Openings are located on the left and right sides of the frame (100) on the sides of the cleaning plate (103). Limiting plates (104) that fit into the openings on the left and right sides of the cleaning plate (103) are provided on the left and right sides of the frame (100) through these openings. Connecting plates (105) that fit into the outer side of the frame (100) are provided at the extension points of the limiting plates (104) towards the outside of the frame (100). The connecting plates (105) have... A connector (106) is provided at one end away from the limiting plate (104). A rotating shaft (107) is provided at the top of the connector (106). A rotating part (108) is fitted on the outside of the rotating shaft (107). A fixing plate (109) is provided on the rotating part (108). A baffle (110) is provided on the outside of the frame (100) at a position parallel to and close to the connector (106). A fixing part (111) is provided on the side of the frame (100) away from the baffle (110). A collection hopper (112) is provided below the frame (100). An opening is provided at the top of the collection hopper (112) at the position corresponding to the spray plate (102) and the cleaning plate (103).
2. The pattern spraying device for photonic crystal materials as described in claim 1, characterized in that: The top of the frame (100) is provided with a fixing block (200) at the position corresponding to the slider (101) and the spray plate (102), and the two sides of the fixing block (200) are in contact with the inner sidewall of the frame (100).
3. The pattern spraying device for photonic crystal materials as described in claim 1, characterized in that: The cleaning plate (103) is attached to the spraying plate (102), and the bottom of the cleaning plate (103) is curved at the part where it is connected to the spraying plate (102).
4. The pattern spraying apparatus for photonic crystal materials as described in claim 1, characterized in that: The lower side of the collection hopper (112) is provided with an opening, and a sealing plate (201) is provided at the opening. The sealing plate (201) is specifically a sealing plate (201) made of rubber.
5. The pattern spraying apparatus for photonic crystal materials as described in claim 1, characterized in that: The top of the rotating shaft (107) is fitted with a limiting element (202).