Machine-made sand gravel separating and cleaning equipment
By introducing unblocking components and cleaning brushes into the manufactured sand and gravel separation equipment, the problem of easy mesh jamming was solved, the separation efficiency was improved, and environmentally friendly wastewater treatment was achieved, realizing efficient sand and gravel separation and cleaning.
Patent Information
- Application Number
- CN202423023068.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-06
AI Technical Summary
In existing manufactured sand and gravel separation equipment, the mesh of the separation cylinder is prone to jamming due to spring failure and deformation, which affects the separation efficiency and the wastewater treatment is not environmentally friendly.
A machine-made sand and gravel separation and cleaning device was designed. The device uses a dredging component including a rotating roller, a moving plate, a protrusion, and an elastic element. By rotating the dredging end synchronously with the mesh of the separation cylinder, combined with a threaded rod and a cleaning brush, the automatic dredging and cleaning of the mesh is achieved.
It effectively prevents mesh jamming, improves sand and gravel separation efficiency, reduces static friction, achieves efficient filtration and recycling of wastewater, and reduces the risk of environmental pollution.
Smart Images

Figure CN223543601U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of manufactured sand production technology, specifically to a manufactured sand and gravel separation and cleaning equipment. Background Technology
[0002] Manufactured sand refers to rock, mine tailings, or industrial waste particles with a diameter of less than 4.75 mm, produced by mechanical crushing and screening after soil removal. It does not include soft or weathered particles and is commonly known as artificial sand. Manufactured sand has a wide range of sources, utilizing various waste resources such as mine tailings and industrial waste, which are then appropriately sorted and processed to produce sand that meets the required specifications.
[0003] Chinese Patent No. CN218360999U discloses an environmentally friendly and efficient sand and gravel washing and separation device, relating to the field of sand and gravel washing and separation technology. The device includes a main separation frame, with a motor fixedly installed on the top right side of the main separation frame. A connecting block is fixedly installed on the output shaft of the motor, and a fixing plate is fixedly installed on the left side of the connecting block. A rubber plug is provided at the bottom right side of the fixing plate, and a separation cylinder is fixedly installed on the left side of the fixing plate. A fixing frame is fixedly installed on the inner wall of the separation cylinder, and an auxiliary rotating shaft is fixedly installed on the left side of the fixing frame. A servo motor is fixedly installed on the left side of the main separation frame, and a threaded rod is fixedly installed on the output shaft of the servo motor to prevent sand and gravel from clogging the inside of the separation cylinder and affecting its separation efficiency. Furthermore, the device uses a filter and a water pump to filter and discharge wastewater, facilitating subsequent recycling and preventing environmental pollution.
[0004] However, in the above technical solution, the blocked mesh is cleared only by the rotation of the separating cylinder and the cooperation of the rubber sleeve. But when the spring fails or the mesh is deformed, there is a risk that the rubber sleeve will get stuck in the mesh. Utility Model Content
[0005] The purpose of this invention is to address the problems existing in the background technology by proposing a manufactured sand and gravel separation and cleaning device.
[0006] The technical solution of this utility model is as follows: A manufactured sand and gravel separation and washing device includes a frame, a separation cylinder rotatably connected to the frame, a feed pipe and a discharge pipe connected to both ends of the separation cylinder, and a water outlet and a discharge outlet respectively opened at both ends of the frame; a slag discharge component connected to the frame; in the use state of the slag discharge component, the moving end of the slag discharge component moves linearly to push the material towards the discharge outlet; and a dredging component connected to the frame; in the use state of the dredging component, the dredging end of the dredging component rotates synchronously with the separation cylinder and is inserted into the mesh on the separation cylinder.
[0007] Preferably, the unblocking component includes a rotating roller with support shafts connected to both ends, the support shafts being rotatably connected to the frame; multiple movable plates, each engaging with multiple mating grooves on the rotating roller, and multiple protrusions connected to the movable plates; multiple first elastic elements, each with its two ends connected to the mating grooves and the movable plates respectively; and multi-stage telescopic rods, the number of which corresponds to the number of elastic elements, with both ends of the multi-stage telescopic rods connected to the mating grooves and the movable plates, and the first elastic elements sleeved on the outside of the multi-stage telescopic rods.
[0008] Preferably, both ends of the rotating roller are connected to driven gears, and the separating cylinder is connected to a driving gear ring that meshes with the driven gears.
[0009] Preferably, the separation component includes two drive units arranged in parallel and connected to the frame; threaded rods, the number of which corresponds to the number of drive units, one end of which is rotatably connected to the frame and the other end of which is connected to the output end of the drive unit; movable blocks, the number of which corresponds to the number of threaded rods, and the movable blocks are threadedly connected to the threaded rods; a connecting frame, both ends of which are connected to the movable blocks; and a push plate, which is connected to the connecting frame and has water-permeable holes.
[0010] Preferably, multiple cleaning brushes are connected to both ends of the moving block.
[0011] Preferably, the cleaning brush consists of a fixed plate, a movable plate, a brush body, and a second elastic element. The fixed plate is connected to the movable block, the movable plate is arranged parallel to the movable plate, the two ends of the second elastic element are connected to the fixed plate and the movable plate respectively, and the brush body is connected to the movable plate.
[0012] Preferably, multiple support legs are provided under the frame, and the support legs at both ends of the frame are at different heights to keep the frame in an inclined state.
[0013] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects:
[0014] In this invention, the unblocking component has multiple unblocking ends mounted on a rotating end. The rotating end rotates synchronously with the separating cylinder. When the rotating end rotates, the unblocking ends connected to the rotating end take turns contacting the separating mesh on the separating cylinder to unblock it. The unblocking ends are in a continuous moving state during rotation, which reduces static friction and prevents jamming. At the same time, the shape of the unblocking ends is set as a conical shape to facilitate entry and exit, which further reduces the possibility of jamming. Attached Figure Description
[0015] Figure 1 This is a perspective view of the present utility model;
[0016] Figure 2 for Figure 1 A cross-sectional view;
[0017] Figure 3 for Figure 2 Enlarged view of the structure at point A;
[0018] Figure 4 This is a schematic diagram of the separate component structure;
[0019] Figure 5 for Figure 4 Enlarged view of the structure at point B.
[0020] Reference numerals: 1. Frame; 2. Separating cylinder; 3. Feed pipe; 4. Discharge pipe; 5. Water outlet; 6. Discharge port; 7. Rotating roller; 8. Moving plate; 9. Mating groove; 10. Protrusion; 11. First elastic element; 12. Multi-stage telescopic rod; 13. Driven gear; 14. Driving gear ring; 15. Drive device; 16. Threaded rod; 17. Moving block; 18. Connecting frame; 19. Push plate; 20. Cleaning brush; 21. Fixed plate; 22. Movable plate; 23. Brush body; 24. Second elastic element; 25. Support leg. Detailed Implementation
[0021] Example 1
[0022] like Figures 1-5 As shown, the present invention proposes a manufactured sand and gravel separation and cleaning equipment, including a frame 1, a feed pipe 3, a discharge pipe 4, a water outlet 5, a discharge port 6, a slag discharge assembly and a dredging assembly. The frame 1 is rotatably connected to the separation cylinder 2. The two ends of the separation cylinder 2 are respectively connected to the feed pipe 3 and the discharge pipe 4. The two ends of the frame 1 are respectively provided with the water outlet 5 and the discharge port 6.
[0023] In an optional embodiment, a plurality of support legs 25 are provided below the frame 1, and the support legs 25 at both ends of the frame 1 are at different heights so that the frame 1 is kept in an inclined state; when the frame 1 is kept in an inclined state, it helps the sand and gravel to be separated and moved forward in the separation cylinder 2.
[0024] The slag discharge assembly is connected to the frame 1. When the slag discharge assembly is in use, the moving end of the slag discharge assembly moves linearly to push the material toward the discharge port 6. The unblocking assembly is connected to the frame 1. When the unblocking assembly is in use, the unblocking end of the unblocking assembly rotates synchronously with the separation cylinder 2 and is inserted into the mesh on the separation cylinder 2.
[0025] Example 2
[0026] like Figures 1-3As shown, this utility model proposes a manufactured sand and gravel separation and cleaning device. Compared with Embodiment 1, this embodiment describes the detailed structure of the unblocking component. The unblocking component includes a rotating roller 7, a movable plate 8, protrusions 10, a first elastic element 11, and multi-stage telescopic rods 12. The rotating roller 7 is connected to a support shaft at both ends, and the support shaft is rotatably connected to the bearings on both sides of the frame 1. Multiple movable plates 8 are distributed around the central axis of the rotating roller 7. The movable plates 8 cooperate with multiple mating grooves 9 opened on the rotating roller 7. Multiple protrusions 10 are connected to the movable plates 8. The protrusions 10 are all conical in shape. Multiple first elastic elements 11 are distributed. The two ends of the first elastic elements 11 are connected to the mating grooves 9 and the movable plates 8, respectively. The first elastic elements 11 are selected from, but are not limited to, springs. The number of multi-stage telescopic rods 12 corresponds to the number of elastic elements. The two ends of the multi-stage telescopic rods 12 are connected to the mating grooves 9 and the movable plates 8. The first elastic elements 11 are sleeved on the outside of the multi-stage telescopic rods 12.
[0027] In an optional embodiment, driven gears 13 are connected to both ends of the rotating roller 7, and a drive gear ring 14 that meshes with the driven gears 13 is connected to the separating cylinder 2. The rotation of the separating cylinder 2 will drive the drive gear ring 14 to rotate and mesh with the driven gears 13, thereby driving the rotating roller 7 to rotate, providing power for the rotation of the rotating roller 7, and preventing the protrusions 10 from getting stuck in the mesh on the separating cylinder 2.
[0028] Example 3
[0029] like Figure 2 , Figure 4 , Figure 5 As shown, this utility model proposes a manufactured sand and gravel separation and cleaning device. Compared with Embodiment 2, this embodiment describes the detailed structure of the separation component. The separation component includes a drive device 15, threaded rods 16, moving blocks 17, a connecting frame 18, and a push plate 19. Two drive devices 15 are arranged in parallel and connected to the frame 1. The drive device 15 is a geared motor. The number of threaded rods 16 corresponds to the number of drive devices 15. One end of the threaded rod 16 is rotatably connected to a bearing on the inner wall of the frame 1, and the other end of the threaded rod 16 is connected to the output end of the drive device 15. The number of moving blocks 17 corresponds to the number of threaded rods 16. The moving blocks 17 are threadedly connected to the threaded rods 16. Both ends of the connecting frame 18 are connected to the moving blocks 17. The connecting frame 18 is U-shaped or inverted n-shaped. The push plate 19 is connected to the connecting frame 18 and has water-permeable holes. The push plate 19 is inclined, and a connecting block with an inclined surface is connected to the side of the push plate 19 near the connecting frame 18.
[0030] In an optional embodiment, multiple cleaning brushes 20 are connected to both ends of the movable block 17; each cleaning brush 20 consists of a fixed plate 21, a movable plate 22, a brush body 23, and a second elastic member 24. The fixed plate 21 is connected to the movable block 17, the movable plate 8 is arranged parallel to the movable plate 22, the two ends of the second elastic member 24 are connected to the fixed plate 21 and the movable plate 22 respectively, and the brush body 23 is connected to the movable plate 8.
[0031] In summary, when this utility model is used, the sand and gravel to be cleaned enters the feed pipe 3 from the conveyor belt. Then, as the power end on the frame 1 drives the feed pipe 3 to rotate, the sand and gravel gradually enter the separation cylinder 2. The spiral blades inside the separation cylinder 2 gradually transport the sand and gravel closer to the discharge pipe 4. During this process, the sand and gravel come into contact with the water sprayed from the nozzles inside the machine body 1. Through mutual friction, the dust adhering to the surface of the sand and gravel is removed. The cleaned sand and gravel can be gradually discharged out through the discharge pipe 4. Simultaneously, the rotating roller 7 on the separation cylinder 2 is also constantly rotating. The rotation of the drive gear ring 14 on the separation cylinder 2 drives the driven gears 13 at both ends of the rotating roller 7 to rotate, causing the rotating roller 7 to rotate and clean the surface of the sand and gravel. Multiple moving plates 8 take turns contacting the separation cylinder 2. The first elastic element 11 in the groove 9 pushes the moving plates 8 to press tightly against the separation cylinder 2, so that the protrusions 10 on the moving plates 8 are inserted into the mesh on the separation cylinder 2 to transport the blocked mesh. The protrusions 10 prevent the mesh on the separation cylinder 2 from being blocked, thus affecting its efficiency in separating sand and gravel. At the same time, the drive device 15 is started. The output end of the drive device 15 drives the threaded rod 16 to rotate. The moving block 17 on the threaded rod 16 moves linearly along the central axis of the threaded rod 16, which drives the connecting frame 18 and the push plate 19 to move. The push plate 19 pushes the soil separated at the bottom of the frame 1 to be discharged from the discharge port 6, while the sewage containing the remaining mud and sand is discharged from the water outlet 5.
[0032] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.
Claims
1. A manufactured sand and gravel separation and washing device, characterized in that, include The frame (1) is rotatably connected to the separation cylinder (2), and the two ends of the separation cylinder (2) are respectively connected to the feed pipe (3) and the discharge pipe (4). The two ends of the frame (1) are respectively provided with the water outlet (5) and the discharge outlet (6). The slag discharge assembly is connected to the frame (1); when the slag discharge assembly is in use, the moving end of the slag discharge assembly moves linearly to push the material toward the discharge port (6); The unblocking component is connected to the frame (1); when the unblocking component is in use, the unblocking end of the unblocking component rotates synchronously with the separation cylinder (2) and is inserted into the mesh on the separation cylinder (2).
2. The manufactured sand and gravel separation and washing equipment according to claim 1, characterized in that, The unblocking components include The rotating roller (7) has support shafts connected to both ends, and the support shafts are rotatably connected to the frame (1); Multiple movable plates (8) are distributed thereon. The movable plates (8) cooperate with multiple mating grooves (9) opened on the rotating roller (7). Multiple protrusions (10) are connected on the movable plates (8). The first elastic element (11) is distributed in multiple parts, and the two ends of the first elastic element (11) are connected to the mating groove (9) and the moving plate (8) respectively. The number of multi-stage telescopic rods (12) corresponds to the number of elastic elements. The two ends of the multi-stage telescopic rods (12) are connected to the mating groove (9) and the moving plate (8). The first elastic element (11) is sleeved on the outside of the multi-stage telescopic rods (12).
3. The manufactured sand and gravel separation and washing equipment according to claim 2, characterized in that, Both ends of the rotating roller (7) are connected to driven gears (13), and the separating cylinder (2) is connected to a driving gear ring (14) that meshes with the driven gears (13).
4. The manufactured sand and gravel separation and washing equipment according to claim 1, characterized in that, Separate components include There are two drive units (15) arranged in parallel, and the drive units (15) are connected to the frame (1); The number of threaded rods (16) corresponds to the number of drive devices (15). One end of the threaded rod (16) is rotatably connected to the frame (1), and the other end of the threaded rod (16) is connected to the output end of the drive device (15). The number of movable blocks (17) corresponds to the number of threaded rods (16), and the movable blocks (17) are threadedly connected to the threaded rods (16); The connecting frame (18) is connected to the movable block (17) at both ends; A push plate (19) is connected to a connecting frame (18), and a water-permeable hole is provided on the push plate (19).
5. The manufactured sand and gravel separation and washing equipment according to claim 4, characterized in that, Multiple cleaning brushes (20) are connected to both ends of the movable block (17).
6. The manufactured sand and gravel separation and washing equipment according to claim 5, characterized in that, The cleaning brush (20) consists of a fixed plate (21), a movable plate (22), a brush body (23), and a second elastic element (24). The fixed plate (21) is connected to the movable block (17), the movable plate (8) is arranged parallel to the movable plate (22), the two ends of the second elastic element (24) are connected to the fixed plate (21) and the movable plate (22) respectively, and the brush body (23) is connected to the movable plate (8).
7. The manufactured sand and gravel separation and washing equipment according to claim 1, characterized in that, Multiple support legs (25) are provided under the frame (1). The support legs (25) at both ends of the frame (1) are at different heights, so that the frame (1) is kept in an inclined state.
Citation Information
Patent Citations
Environment-friendly and efficient sandstone cleaning and separating equipment
CN218360999U