Grey iron casting cleaning machine
By designing a vibration separation system for the gray iron casting cleaning machine, the problem of reduced filtration efficiency caused by shot entering the grid frame was solved. This system effectively separates and stores shot and debris, prevents clogging, and improves the efficiency and convenience of the equipment.
Patent Information
- Application Number
- CN202422445534.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-10-10
AI Technical Summary
In existing gray iron casting cleaning machines, filtered shot can easily enter the inside of the grid frame, resulting in a decrease in filtration efficiency.
A gray iron casting cleaning machine was designed. The machine uses a double-headed motor to drive the extension sleeve and extension rod to rotate. In conjunction with the vibration block, vibration hole, filter box, reset groove and reset block, the filter box is vibrated to separate the shot and debris and prevent clogging.
It effectively separates and stores filtered pellets and debris, preventing filter box clogging, improving filtration efficiency and convenience, and facilitating subsequent processing.
Smart Images
Figure CN223543686U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting cleaning, and in particular to a gray iron casting cleaning machine. Background Technology
[0002] Gray iron castings refer to castings made of gray cast iron. Gray cast iron has good casting performance, shock absorption and wear resistance, and its cost is relatively low.
[0003] Currently, cleaning machines are used to clean the surface of castings. These machines are equipped with shot blasting recovery components, which can conveniently filter used shot and open the discharge baffle to recover the shot, improving the filtration effect, ensuring the convenience of recycling, improving the quality of equipment use, saving manpower, and reducing operating costs. By setting up a height adjustment and rotation component, the height of the clamping plate can be adjusted according to the specifications of the casting, improving the applicability of the equipment. At the same time, the casting can be rotated during shot blasting to increase the shot blasting area, ensuring the effectiveness of the equipment and improving cleaning efficiency.
[0004] However, the filtered shot will enter the interior of the grid frame, and as the amount of shot inside the grid frame increases, the filtration effect of the grid frame will decrease.
[0005] Therefore, it is necessary to provide a gray iron casting cleaning machine to solve the above-mentioned technical problems. Utility Model Content
[0006] This utility model provides a gray iron casting cleaning machine, which solves the problem that the filtered shot will enter the interior of the grid frame, and the filtration effect of the grid frame will decrease as the amount of shot inside increases.
[0007] To solve the above-mentioned technical problems, this utility model provides a gray iron casting cleaning machine, comprising:
[0008] The box has a rotating door inside, a cleaning mechanism inside, a moving mechanism inside, a collection box slidably connected inside, and a guide box fixedly connected to one side of the box.
[0009] A dual-head motor is disposed on one side of the moving mechanism. One end of the dual-head motor is connected to a fixed block via a coupling, and the other end of the dual-head motor is connected to an extension sleeve via a connector. An extension rod is slidably connected inside the extension sleeve, and a transmission component is provided on the surface of the extension rod.
[0010] Four reset slots are provided inside the housing. Each of the four reset slots has a reset block slidably connected inside it. Each of the four reset blocks has a reset spring at its bottom. A filter box is fixedly installed on one side of each reset block. Two vibration holes are opened inside the filter box. Vibration blocks are installed inside the vibration holes. A rotating disk is installed at one end of each vibration block. A rotating rod is installed inside the rotating disk.
[0011] Preferably, all four reset slots are located inside the housing, and the four reset blocks are slidably connected to the interior of the four reset slots.
[0012] Preferably, one side of each of the four reset blocks is fixedly connected to both sides of the filter box, and the two vibration holes are opened inside the filter box and located at the center of both sides of the top of the filter box.
[0013] Preferably, the four reset springs are respectively disposed at the bottom of the four reset blocks and are respectively located inside the four reset slots.
[0014] Preferably, an observation window is fixedly installed inside the revolving door, and the observation window is made of glass.
[0015] Preferably, the filter box has a sliding groove inside, and a sliding block is slidably connected inside the sliding groove.
[0016] Preferably, the sliding block has a fixing component inside, the fixing component includes a fixing hole, and a fixing pin is threaded into the fixing hole.
[0017] Compared with related technologies, the gray iron casting cleaning machine provided by this utility model has the following beneficial effects:
[0018] This utility model provides a gray iron casting cleaning machine. A dual-head motor drives an extension sleeve connected to an extension rod to rotate to one side, causing a transmission component to drive a rotating rod connected to a rotating disk to rotate to one side. This, in conjunction with a vibrating block, vibrating holes, a filter box, a reset groove, a reset block, and a reset spring, causes the filter box to vibrate, filtering the shot that falls into the filter box. The filtered shot is discharged through a guide box. Larger debris falls into the filter box for storage, while smaller debris enters the collection box for storage. This separates the debris and shot, preventing clogging of the filter box and facilitating subsequent unified processing. Attached Figure Description
[0019] Figure 1 A schematic diagram of the structure of a first embodiment of a gray iron casting cleaning machine provided by this utility model;
[0020] Figure 2 for Figure 1 The diagram shows the internal structure of the box.
[0021] Figure 3 for Figure 2 The diagram shows the structure of the extension sleeve;
[0022] Figure 4 for Figure 2 The diagram shows the structure of the filter box.
[0023] Figure 5 for Figure 3 The enlarged schematic diagram of part A shown below;
[0024] Figure 6 for Figure 3 The enlarged schematic diagram of section B is shown below;
[0025] Figure 7 A schematic diagram of the structure of a second embodiment of a gray iron casting cleaning machine provided by this utility model;
[0026] Figure 8 for Figure 7 The enlarged schematic diagram of section C is shown.
[0027] The following components are labeled in the diagram: 1. Box body, 2. Rotating door, 3. Cleaning mechanism, 4. Moving mechanism, 5. Dual-head motor, 6. Extension sleeve, 61. Extension rod, 62. Transmission component, 7. Fixing block, 8. Reset groove, 81. Reset block, 82. Reset spring, 83. Filter box, 84. Vibration hole, 85. Vibration block, 86. Rotating disk, 87. Rotating rod, 9. Collection box, 10. Guide box, 11. Observation window, 12. Sliding groove, 13. Sliding block, 14. Fixing component. Detailed Implementation
[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0029] First Embodiment
[0030] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 ,in, Figure 1 A schematic diagram of the structure of a first embodiment of a gray iron casting cleaning machine provided by this utility model; Figure 2 for Figure 1 The diagram shows the internal structure of the box. Figure 3 for Figure 2 The diagram shows the structure of the extension sleeve; Figure 4 for Figure 2The diagram shows the structure of the filter box. Figure 5 for Figure 3 The enlarged schematic diagram of part A shown below; Figure 6 for Figure 3 The enlarged schematic diagram of section B is shown. A gray iron casting cleaning machine includes:
[0031] The box 1 has a rotating door 2 inside, a cleaning mechanism 3 inside, a moving mechanism 4 inside, a collection box 9 slidably connected inside, and a guide box 10 fixedly connected to one side of the box 1.
[0032] A dual-head motor 5 is disposed on one side of the moving mechanism 4. One end of the dual-head motor 5 is connected to a fixing block 7 via a coupling. One end of the dual-head motor 5 is connected to an extension sleeve 6 via a connector. An extension rod 61 is slidably connected inside the extension sleeve 6. A transmission component 62 is disposed on the surface of the extension rod 61.
[0033] Four reset slots 8 are provided inside the housing 1. Each of the four reset slots 8 has a reset block 81 slidably connected inside it. Each of the four reset blocks 81 has a reset spring 82 at its bottom. A filter box 83 is fixedly installed on one side of each reset block 81. Two vibration holes 84 are opened inside the filter box 83. A vibration block 85 is provided inside the vibration hole 84. A rotating disk 86 is provided at one end of the vibration block 85. A rotating rod 87 is provided inside the rotating disk 86.
[0034] The bottom of the filter box 83 is equipped with a filter screen, which cannot filter the pellets. However, a filter screen is also fixedly installed on one side of the filter box 83, which can filter the pellets. This allows smaller debris to enter the collection box 9, while larger debris will be filtered through the filter screen on one side and remain inside the filter box 83, while the pellets will be discharged.
[0035] The cleaning mechanism 3 includes a servo motor, a threaded rod, a rectangular block, and a shot peening device. The housing 1 has a rectangular groove inside. The servo motor is fixedly installed on one side of the housing 1. One end of the threaded rod is rotatably connected to one side of the inner wall of the rectangular groove, and the servo motor is connected to the other end of the opposite threaded rod through a coupling. The rectangular block is slidably connected inside the rectangular groove and threadedly connected to the surface of the threaded rod. The top of the shot peening device is fixedly installed at the bottom of the rectangular block. After the servo motor is started, it drives the threaded rod to rotate to one side, so that the rectangular block moves to one side inside the rectangular groove, causing the shot peening device to move to one side, thereby better cleaning the casting. The casting is made of gray cast iron.
[0036] The moving mechanism 4 includes a servo motor, opposing threaded rods, and two moving frames. The servo motor is fixedly installed inside the housing 1. A rectangular slot is provided inside the housing 1. One end of the opposing threaded rod is rotatably connected to one side of the inner wall of the rectangular slot, and the servo motor is connected to the other end of the opposing threaded rod through a coupling. One end of each of the two moving frames is slidably connected to the inside of the rectangular slot and threadedly connected to the surface of the opposing threaded rod. An extension sleeve 6 is rotatably connected inside one moving frame, and a fixing block is fixedly connected to one end. A double-headed motor 5 is fixedly installed on one side of the other moving frame, and a fixing block 7 is provided at one end. This is used to drive the opposing threaded rod to rotate to one side after the servo motor is started, so that the two moving frames move towards the middle or to both sides, and are fixed to the casting with the help of the two fixing blocks 7.
[0037] Each of the two extension sleeves 6 has two slots inside, and each slot has a sliding block inside. One side of each of the four blocks is fixedly connected to both sides of the two extension rods 61.
[0038] Transmission component 62 can be two pulleys and belts, or two gears and gear sleeves, or two sprockets and chains.
[0039] The box 1 has two rotating rods 87 inside, and the two rotating rods 87 are connected to the two extension rods 61 through a transmission component 62. The surfaces of the two rotating rods 87 are fixedly connected to rotating disks 86, and the surfaces of the two rotating disks 86 are fixedly connected to multiple vibrating blocks 85. The multiple vibrating blocks 85 are semi-circular blocks, and the multiple vibrating holes 84 are semi-circular holes.
[0040] All four reset slots 8 are located inside the housing 1, and the four reset blocks 81 are slidably connected to the interior of the four reset slots 8.
[0041] One side of each of the four reset blocks 81 is fixedly connected to both sides of the filter box 83, while the two vibration holes 84 are opened inside the filter box 83 and are located at the center of both sides of the top of the filter box 83.
[0042] The four reset springs 82 are respectively disposed at the bottom of the four reset blocks 81 and are respectively located inside the four reset slots 8.
[0043] An observation window 11, made of glass, is fixedly installed inside the rotating door 2.
[0044] The observation window 11 is used to check the cleaning status of the inside of the box 1.
[0045] The working principle of the gray iron casting cleaning machine provided by this utility model is as follows:
[0046] In use, the casting is fixed by the two fixed blocks 7 through the moving mechanism 4, and then the casting is cleaned by the cleaning mechanism 3.
[0047] After the dual-head motor 5 is started, it drives the fixed block 7 to rotate to one side, and at the same time drives the extension sleeve 6 to rotate to one side, thereby driving the casting connected to another fixed block 7 to rotate to one side, and causing the other extension sleeve 6 to rotate to one side.
[0048] When the two extension sleeves 6 rotate to one side, they drive the two extension rods 61 to rotate to one side, which in turn drives the two transmission components 62 to rotate to one side. This causes the two rotating rods 87 connected to the two rotating disks 86 to rotate to one side, thereby causing the multiple vibration holes 84 to rotate to one side. This causes the vibration block 85 to move inside the vibration hole 84, and the filter box 83 to move downward. At the same time, it causes the four reset blocks 81 to move downward inside the four reset slots 8, while pressing the four reset springs 82. After the next vibration block 85 enters the vibration hole 84, the four reset springs 82 push the four reset blocks 81 connected to the filter box 83 to reset, thereby causing the filter box 83 to vibrate and filter the shot and debris that have entered the filter box 83.
[0049] The filtered pellets will be discharged through the guide box 10, while the debris will be stored inside the collection box 9.
[0050] Compared with related technologies, the gray iron casting cleaning machine provided by this utility model has the following beneficial effects:
[0051] This utility model provides a gray iron casting cleaning machine. A double-headed motor 5 drives an extension sleeve 6 connected to an extension rod 61 to rotate to one side, causing a transmission component 62 to drive a rotating rod 87 connected to a rotating disk 86 to rotate to one side. This, in conjunction with a vibrating block 85, a vibrating hole 84, a filter box 83, a reset groove 8, a reset block 81, and a reset spring 82, causes the filter box 83 to vibrate, filtering the shot that falls into the filter box 83. The filtered shot is discharged through a guide box 10. Larger debris falls into the filter box 83 for storage, while smaller debris enters the collection box 9 for storage. This separates the debris and shot, preventing the filter box 83 from clogging and facilitating subsequent unified processing.
[0052] Second Embodiment
[0053] Please refer to the following: Figure 7 and Figure 8Based on the gray iron casting cleaning machine provided in the first embodiment of this application, the second embodiment of this application proposes another gray iron casting cleaning machine. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the separate implementation of the first embodiment.
[0054] Specifically, the difference in the gray iron casting cleaning machine provided in the second embodiment of this application is that the filter box 83 of the gray iron casting cleaning machine has a sliding groove 12 inside, and a sliding block 13 is slidably connected inside the sliding groove 12.
[0055] Each of the four reset blocks 81 has a sliding block 13 fixedly connected to one side. The filter box 83 has two sliding grooves 12 inside, and the four sliding blocks 13 are slidably connected to the inside of the two sliding grooves 12 respectively.
[0056] The sliding block 13 has a fixing member 14 inside, the fixing member 14 includes a fixing hole, and a fixing pin is threaded into the fixing hole.
[0057] The fixing pin is a bolt. The two sliding blocks 13 and the filter box 83 are all provided with fixing holes. After the fixing pin is installed into the fixing hole, the filter box 83 and the sliding block 13 are limited.
[0058] The working principle of the gray iron casting cleaning machine provided by this utility model is as follows:
[0059] In use, after removing the fixing piece 14, pull the filter box 83 to one side, and then move it to one side on the surface of the two sliding blocks 13 to remove it. After inserting the filter box 83 into the surface of the two sliding blocks 13 and moving it to the appropriate position, the fixing piece 14 can be installed.
[0060] Compared with related technologies, the gray iron casting cleaning machine provided by this utility model has the following beneficial effects:
[0061] This utility model provides a gray iron casting cleaning machine. By removing the fixing part 14, the filter box 83 can be moved to one side and removed, thus making it convenient to remove the filter box 83 for cleaning.
[0062] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A gray iron casting cleaning machine, characterized in that, include: The box has a rotating door inside, a cleaning mechanism inside, a moving mechanism inside, a collection box slidably connected inside, and a guide box fixedly connected to one side of the box. A dual-head motor is disposed on one side of the moving mechanism. One end of the dual-head motor is connected to a fixed block via a coupling, and the other end of the dual-head motor is connected to an extension sleeve via a connector. An extension rod is slidably connected inside the extension sleeve, and a transmission component is provided on the surface of the extension rod. Four reset slots are provided inside the housing. Each of the four reset slots has a reset block slidably connected inside it. Each of the four reset blocks has a reset spring at its bottom. A filter box is fixedly installed on one side of each reset block. Two vibration holes are opened inside the filter box. Vibration blocks are installed inside the vibration holes. A rotating disk is installed at one end of each vibration block. A rotating rod is installed inside the rotating disk.
2. The gray iron casting cleaning machine according to claim 1, characterized in that, All four reset slots are located inside the housing, and the four reset blocks are slidably connected to the interior of the four reset slots.
3. The gray iron casting cleaning machine according to claim 2, characterized in that, One side of each of the four reset blocks is fixedly connected to both sides of the filter box, while the two vibration holes are opened inside the filter box and located at the center of both sides of the top of the filter box.
4. The gray iron casting cleaning machine according to claim 3, characterized in that, The four reset springs are respectively disposed at the bottom of the four reset blocks and are located inside the four reset slots.
5. A gray iron casting cleaning machine according to claim 1, characterized in that, An observation window, made of glass, is fixedly installed inside the revolving door.
6. A gray iron casting cleaning machine according to claim 3, characterized in that, The filter box has a sliding groove inside, and a sliding block is slidably connected inside the sliding groove.
7. A gray iron casting cleaning machine according to claim 6, characterized in that, The sliding block has a fixing component inside, which includes a fixing hole, and a fixing pin is threaded into the fixing hole.