Automatic aluminum profile production line

Abstract

The utility model relates to a production line, in particular to an automatic production line for aluminum profiles. Comprising a bottom plate, a heating feeding mechanism, a first electric sliding rail, a feeding frame, a fixing frame, an extrusion die, an electric telescopic rod, a pressing frame, a first supporting block, a hydraulic push rod and the like. A heating feeding mechanism is installed on the upper side of the bottom plate, a first electric sliding rail is installed on the front portion of the upper side of the bottom plate and slidably connected with a feeding frame, a fixing frame is arranged on the upper side of the bottom plate, an extrusion die is arranged in the middle of the fixing frame, an electric telescopic rod is installed on the upper portion of the fixing frame, and an output shaft of the electric telescopic rod is connected with a pressing frame. A first supporting block is arranged on the rear portion of the upper side of the bottom plate. By means of the heating feeding mechanism, the electric telescopic rod, the limiting mechanism and the like, automatic production of aluminum profiles in multiple procedures of heating, extruding, cutting and the like is achieved, the requirement for manual intervention is reduced, and therefore the overall production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to a production line, and more particularly to an automated production line for aluminum profiles. Background Technology

[0002] Industrial aluminum profiles are alloy materials with aluminum as the main component. They have the characteristics of low density, light weight, strong corrosion resistance, and good plasticity. They are formed by hot melting and extrusion, and after surface treatment, they have a bright appearance. They are easy to assemble and environmentally friendly. Industrial aluminum profiles are widely used in many fields such as automated machinery and equipment, conveying equipment, automotive parts, and furniture decoration. They are a high-performance and multifunctional metal material.

[0003] Currently, there is a lack of effective fixing devices to ensure the stability of aluminum profiles during the extrusion process. Aluminum profiles may shift during extrusion, which not only affects the precision of the product and fails to meet strict dimensional requirements, but may also cause a series of safety hazards, such as mold damage or production equipment failure, or threaten the safety of operators. Utility Model Content

[0004] To overcome the shortcomings of lacking effective fixing devices, the technical problem of this utility model is to provide an automated production line for aluminum profiles.

[0005] The technical solution of this utility model is: an automated production line for aluminum profiles, comprising a base plate, a heating and feeding mechanism, a first electric slide rail, a feeding rack, a fixed frame, an extrusion die, an electric telescopic rod, a lower pressure frame, a first support block, a hydraulic push rod, a limiting mechanism, a cutting device, and a conveying mechanism. The heating and feeding mechanism is installed on the upper side of the base plate. The first electric slide rail is installed at the front of the upper side of the base plate and is slidably connected to the feeding rack. A fixed frame is provided on the upper side of the base plate, and an extrusion die is located in the middle of the fixed frame. An electric telescopic rod is installed on the upper part of the fixed frame, and the output shaft of the electric telescopic rod is connected to the lower pressure frame. The upper part of the feeding rack and the lower part of the lower pressure frame are semi-cylindrical in shape. A first support block is provided at the rear of the upper side of the base plate, and a hydraulic push rod is installed on the right side of the first support block. A limiting mechanism is provided on the right side of the upper side of the base plate, and a conveying mechanism is provided on the right side of the base plate. A cutting device is installed on the left side of the conveying mechanism.

[0006] Optionally, the heating and feeding mechanism includes a heating box, a first cylinder, a second cylinder, and a feeding rack. The heating box is located on the upper side of the base plate, the first cylinder is located on the right side of the heating box, and the second cylinder is located on the upper side of the base plate. The output shaft of the second cylinder is connected to the feeding rack, and the upper part of the feeding rack is provided with a through hole that matches the aluminum profile to be extruded.

[0007] Optionally, the limiting mechanism includes a second support block, a connecting plate, a servo motor, a bidirectional threaded rod, a sliding block, and a limiting plate. The second support block is provided on the upper right side of the base plate, and two connecting plates are provided on the upper side of the second support block. A servo motor is mounted on one of the connecting plates, and a bidirectional threaded rod is rotatably connected between the two connecting plates. The output shaft of the servo motor is connected to the bidirectional threaded rod, and two sliding blocks are threadedly connected to the bidirectional threaded rod. A limiting plate is connected to the lower side of each of the two sliding blocks.

[0008] Optionally, the limiting mechanism also includes a limiting rod, with the limiting rod connected between the two connecting plates, and both sliding blocks slidably connected to the limiting rod.

[0009] Optionally, the cutting device includes a fixed block, a second electric slide rail, a connecting block, and a cutting machine. The fixed block is located on the left side of the conveying mechanism, and the second electric slide rail is installed on the upper side of the fixed block. The second electric slide rail is slidably connected to the connecting block, and the connecting block is connected to the cutting machine.

[0010] Optionally, it also includes a limit block, with a limit block provided on the upper side of the base plate.

[0011] The present invention has the following advantages: 1. The present invention realizes the automated production of aluminum profiles from multiple processes such as heating, extrusion and cutting through multiple mechanisms such as heating and feeding mechanism, electric telescopic rod and limiting mechanism, reducing the need for manual intervention and thus improving the overall production efficiency. The design of feeding rack and pressure rack fixes the heated aluminum profiles to ensure stability during the extrusion process.

[0012] 2. This utility model, through the design of the limiting mechanism, ensures that the extruded aluminum profile will not deviate, thus improving product quality. The design of the bidirectional threaded rod and sliding block in the limiting mechanism allows the distance between the limiting plates to be flexibly adjusted to adapt to aluminum profiles of different sizes, enhancing the versatility and flexibility of the production line. The setting of the limiting rod effectively prevents the sliding block from shifting during movement, ensuring the stability of the limiting mechanism. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0014] Figure 2 This is a schematic diagram of the overall structure of the first electric slide rail, feeding rack, and fixing frame of this utility model.

[0015] Figure 3 This is a three-dimensional structural diagram of the heating and feeding mechanism of this utility model.

[0016] Figure 4 This is a three-dimensional structural diagram of the limiting mechanism, cutting device, and conveying mechanism of this utility model.

[0017] Figure 5 This is a three-dimensional structural diagram of the limiting mechanism of this utility model.

[0018] Figure 6 This is a three-dimensional structural diagram of the cutting device of this utility model.

[0019] The markings in the attached diagram are as follows: 1-base plate, 2-heating and feeding mechanism, 21-heating box, 22-first cylinder, 23-second cylinder, 24-feeding rack, 3-first electric slide rail, 4-feeding rack, 5-fixed frame, 6-extrusion mold, 7-electric telescopic rod, 8-lowering frame, 9-first support block, 10-hydraulic push rod, 11-limiting mechanism, 111-second support block, 112-connecting plate, 113-servo motor, 114-bidirectional threaded rod, 115-sliding block, 116-limiting plate, 117-limiting rod, 12-cutting device, 121-fixed block, 122-second electric slide rail, 123-connecting block, 124-cutting machine, 13-conveying mechanism, 14-limiting block. Detailed Implementation

[0020] The following description is only a preferred embodiment of the present invention and does not limit the scope of protection of the present invention.

[0021] An automated production line for aluminum profiles, such as Figures 1-4 As shown, the device includes a base plate 1, a heating and feeding mechanism 2, a first electric slide rail 3, a feeding rack 4, a fixed frame 5, an extrusion die 6, an electric telescopic rod 7, a lower pressing frame 8, a first support block 9, a hydraulic push rod 10, a limiting mechanism 11, a cutting device 12, and a conveying mechanism 13. The heating and feeding mechanism 2 is installed on the upper left side of the base plate 1. Two first electric slide rails 3 are installed on the upper front side of the base plate 1, and both first electric slide rails 3 are slidably connected to the feeding rack 4. A fixed frame 5 is provided on the upper side of the base plate 1, and an extrusion die 6 is located in the middle of the fixed frame 5, penetrating the fixed frame 5. The upper part of the fixed frame 5 is equipped with... The device is equipped with two electric telescopic rods 7, the output shafts of which are connected to the lower pressure frame 8. The upper part of the feeding frame 4 and the lower part of the lower pressure frame 8 are semi-cylindrical in shape. The two semi-cylindrical shapes are combined to form a cylindrical shape that matches the aluminum profile to be extruded. The upper rear part of the base plate 1 is provided with a first support block 9. A hydraulic push rod 10 is installed on the right side of the first support block 9. The hydraulic push rod 10 corresponds to the center of the extrusion die 6. The upper right side of the base plate 1 is provided with a limiting mechanism 11, which is located at the outlet of the extrusion die 6. The right side of the base plate 1 is provided with a conveying mechanism 13, and the left side of the conveying mechanism 13 is provided with a cutting device 12.

[0022] In use, the heating and feeding mechanism 2 conveys the heated aluminum profile to the feeding rack 4. The first electric slide rail 3 drives the feeding rack 4 to move until the heated aluminum profile is aligned with the extrusion die 6. At this time, the electric telescopic rod 7 drives the lower pressure frame 8 to move downward. The lower pressure frame 8 and the feeding rack 4 together limit the heated aluminum profile to prevent it from deviating during extrusion. The hydraulic push rod 10 pushes the heated aluminum profile into the extrusion die 6 for extrusion. The limiting mechanism 11 limits the extruded aluminum profile to prevent it from deviating and affecting product quality. The cutting device 12 cuts the extruded aluminum profile into a suitable length. The conveying mechanism 13 conveys the cut aluminum profile to the next processing area.

[0023] like Figure 1 and Figure 3 As shown, the heating and feeding mechanism 2 includes a heating box 21, a first cylinder 22, a second cylinder 23, and a feeding rack 24. The heating box 21 is located on the upper side of the base plate 1 and is used to heat the aluminum profile. The first cylinder 22 is located on the right side of the heating box 21 and is aligned with the center of the upper semi-cylinder of the feeding rack 4. The second cylinder 23 is located on the upper side of the base plate 1 and its output shaft is connected to the feeding rack 24. The upper part of the feeding rack 24 is provided with a through hole that matches the aluminum profile to be extruded. In use, the aluminum profile is first heated in the heating box 21. The heated aluminum profile enters the through hole of the feeding rack 24. The second cylinder 23 drives the feeding rack 24 and the heated aluminum profile to descend until the center of the through hole of the feeding rack 24 is aligned with the center of the upper semi-cylinder of the feeding rack 4. At this time, the first cylinder 22 pushes the heated aluminum profile to the upper part of the feeding rack 4.

[0024] like Figure 4 and Figure 5 As shown, the limiting mechanism 11 includes a second support block 111, a connecting plate 112, a servo motor 113, a bidirectional threaded rod 114, a sliding block 115, and a limiting plate 116. The second support block 111 is provided on the upper right side of the base plate 1. Two connecting plates 112 are provided on the upper side of the second support block 111. The servo motor 113 is mounted on one of the connecting plates 112. The bidirectional threaded rod 114 is rotatably connected between the two connecting plates 112. The output shaft of the servo motor 113 is connected to the bidirectional threaded rod 114. Two sliding blocks 115 are threadedly connected to the bidirectional threaded rod 114. When the bidirectional threaded rod 114 rotates, the two sliding blocks 115 move in opposite directions. Limiting plates 116 are connected to the lower side of both sliding blocks 115. The upper part of the limiting plates 116 is higher than the upper part of the extruded aluminum profile. In use, the bidirectional threaded rod 114 is rotated by the servo motor 113. The two sliding blocks 115 drive the limiting plates 116 to move closer or further away until the distance between the two limiting plates 116 matches the extruded aluminum profile.

[0025] like Figure 4 and Figure 5As shown, the limiting mechanism 11 also includes a limiting rod 117. The limiting rod 117 is connected between the two connecting plates 112. The limiting rod 117 is located on the upper side of the bidirectional threaded rod 114. Both sliding blocks 115 are slidably connected to the limiting rod 117. The limiting rod 117 can prevent the two sliding blocks 115 from shifting during movement, thus affecting product quality.

[0026] like Figure 4 and Figure 6 As shown, the cutting device 12 includes a fixed block 121, a second electric slide rail 122, a connecting block 123, and a cutting machine 124. The fixed block 121 is provided on the left side of the conveying mechanism 13. The second electric slide rail 122 is installed on the upper side of the fixed block 121. The second electric slide rail 122 is slidably connected to the connecting block 123. The connecting block 123 is connected to the cutting machine 124. When cutting the extruded aluminum profile, the cutting machine 124 is started. The second electric slide rail 122 drives the connecting block 123 and the cutting machine 124 to move. The cutting machine 124 cuts the extruded aluminum profile.

[0027] like Figures 1-3 As shown, it also includes a limiting block 14. The limiting block 14 is provided on the upper side of the base plate 1. The limiting block 14 contacts the right side of the feeding rack 4 and the front side of the fixing frame 5 respectively. The limiting block 14 can prevent the aluminum profile from moving excessively when the hydraulic push rod 10 pushes the heated aluminum profile, and at the same time prevent the aluminum profile from slipping when the feeding rack 4 moves.

[0028] Those skilled in the art should understand that the above embodiments do not limit the present invention in any way, and all technical solutions obtained by means of equivalent substitution or equivalent transformation fall within the protection scope of the present invention.

Claims

1. An automated production line for aluminum profiles, comprising a base plate (1), a heating and feeding mechanism (2), a cutting device (12), and a conveying mechanism (13), wherein the heating and feeding mechanism (2) is installed on the upper side of the base plate (1), the conveying mechanism (13) is provided on the right side of the base plate (1), and the cutting device (12) is installed on the left side of the conveying mechanism (13), characterized in that: It also includes a first electric slide rail (3), a feeding rack (4), a fixed frame (5), an extrusion mold (6), an electric telescopic rod (7), a lower pressing frame (8), a first support block (9), a hydraulic push rod (10), and a limiting mechanism (11). The first electric slide rail (3) is installed on the front upper side of the base plate (1). The first electric slide rail (3) is slidably connected to the feeding rack (4). The fixed frame (5) is provided on the upper side of the base plate (1). The extrusion mold (6) is provided in the middle of the fixed frame (5). The electric telescopic rod (7) is installed on the upper part of the fixed frame (5). The output shaft of the electric telescopic rod (7) is connected to the lower pressing frame (8). The upper part of the feeding rack (4) and the lower part of the lower pressing frame (8) are semi-cylindrical. The first support block (9) is provided on the rear upper side of the base plate (1). The hydraulic push rod (10) is installed on the right side of the first support block (9). The limiting mechanism (11) is provided on the right side of the upper side of the base plate (1).

2. The automated production line for aluminum profiles according to claim 1, characterized in that: The heating and feeding mechanism (2) includes a heating box (21), a first cylinder (22), a second cylinder (23) and a feeding rack (24). The heating box (21) is located on the upper side of the base plate (1), the first cylinder (22) is located on the right side of the heating box (21), the second cylinder (23) is located on the upper side of the base plate (1), the output shaft of the second cylinder (23) is connected to the feeding rack (24), and the upper part of the feeding rack (24) is provided with a through hole that matches the aluminum profile to be extruded.

3. The automated production line for aluminum profiles according to claim 2, characterized in that: The limiting mechanism (11) includes a second support block (111), a connecting plate (112), a servo motor (113), a bidirectional threaded rod (114), a sliding block (115), and a limiting plate (116). The second support block (111) is provided on the upper right side of the base plate (1). Two connecting plates (112) are provided on the upper side of the second support block (111). The servo motor (113) is installed on one of the connecting plates (112). The bidirectional threaded rod (114) is rotatably connected between the two connecting plates (112). The output shaft of the servo motor (113) is connected to the bidirectional threaded rod (114). Two sliding blocks (115) are threadedly connected to the bidirectional threaded rod (114). The limiting plate (116) is connected to the lower side of both sliding blocks (115).

4. The automated production line for aluminum profiles according to claim 3, characterized in that: The limiting mechanism (11) also includes a limiting rod (117), which is connected between the two connecting plates (112), and the two sliding blocks (115) are slidably connected to the limiting rod (117).

5. An automated production line for aluminum profiles according to claim 4, characterized in that: The cutting device (12) includes a fixed block (121), a second electric slide rail (122), a connecting block (123), and a cutting machine (124). The left side of the conveying mechanism (13) is provided with a fixed block (121). The second electric slide rail (122) is installed on the upper side of the fixed block (121). The second electric slide rail (122) is slidably connected to the connecting block (123). The connecting block (123) is connected to the cutting machine (124).

6. An automated production line for aluminum profiles according to claim 5, characterized in that: It also includes a limit block (14), and a limit block (14) is provided on the upper side of the base plate (1).

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