Forming machining equipment for swash plate of fuel tank
By designing a fuel tank baffle forming and processing equipment with a feeding and protection mechanism, the problems of time-consuming and labor-intensive manual feeding and plate misalignment have been solved. Automatic feeding and centering limit have been achieved, improving work efficiency and finished product quality.
Patent Information
- Application Number
- CN202423079243.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-13
AI Technical Summary
In the current fuel tank baffle molding process, manual loading is time-consuming and labor-intensive, and the lack of protective structure causes the plates to shift, affecting work efficiency and finished product quality.
A molding and processing equipment including a feeding mechanism and a protective mechanism was designed. The feeding motor and the push cylinder realize automatic feeding, and the protective cylinder adjusts the distance of the protective plate to ensure that the plate is centered and limited.
The automatic feeding of the wave deflector has been achieved, which has improved work efficiency, prevented the deflection of the board during the conveying process, and improved the quality of the finished product.
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Figure CN223543824U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wave deflector processing technology, specifically to a molding and processing equipment for a fuel tank wave deflector. Background Technology
[0002] The reference patent title is: A Forming and Processing Device for a Liquid Tank Truck Baffle Plate (Patent Publication No.: CN220574494U, Patent Publication Date: 2024.03.12). It includes an upper mold frame connected to a press, with an upper mold fixedly installed at the bottom of the upper mold frame and a lower mold installed below the upper mold. This invention uses several punching pins below a punching plate to punch a wave-shaped buffer section, forming several buffer holes. During the downward movement of the punching plate, the connecting plate moves downward, causing the support plate to move downward, and several blocking pins on the support plate move downward, allowing the residual material generated by the punching pins to pass through the recycling holes and enter the interior of the recycling box for collection. This device, through its recycling mechanism, conveniently completes the recycling of waste material when punching holes in the wave-shaped buffer section, improving the forming efficiency of the baffle plate.
[0003] Based on the above-mentioned documents, the traditional process of forming baffle plates requires manual placement of the plates on a conveyor device, which then feeds them into a press for forming. This process involves continuous manual placement of the plates, which is time-consuming and labor-intensive, affecting work efficiency. Furthermore, because the conveyor device lacks a protective structure when transporting the plates, it cannot promptly correct any deviations that occur during transport, leading to deviations in the forming process of the baffle plates. Therefore, this utility model provides a forming and processing equipment for fuel tank baffle plates. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a molding and processing equipment for fuel tank baffles. It solves the problems of time-consuming and labor-intensive manual handling and placement of materials during the molding and processing of existing fuel tank baffles, which affects work efficiency, and the lack of protective structure during the conveying process, which causes the materials to shift and affect the quality of the finished baffle.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a forming and processing equipment for a fuel tank baffle, comprising a processing table, a hydraulic device installed on the right side of the top of the processing table, multiple sets of conveying rollers on the top of the processing table, a protective mechanism inside the processing table, and a feeding mechanism on the left side of the processing table, the feeding mechanism comprising:
[0006] The feeding assembly includes a feeding frame installed on the left side of the processing table. A feeding motor is fixedly connected to the front side of the feeding frame. One end of the output shaft of the feeding motor is fixedly connected to a double-acting screw through a coupling. A sliding block is threaded onto the surface of the double-acting screw. The top of the sliding block causes the feeding plate to slide through a transmission assembly. The surface of the feeding plate is slidably connected to the inner wall of the feeding frame.
[0007] The push component is located on one side of the feeding frame.
[0008] Preferably, the transmission assembly includes a transmission rod installed on the inner wall of the feeding frame and a transmission plate rotatably installed on the top of the sliding block. The surface of the transmission rod is slidably connected to the interior of the sliding block, and one end of the transmission plate is rotatably connected to the bottom of the feeding plate.
[0009] Preferably, the pushing assembly includes a pushing cylinder installed on one side of the feeding frame, and a push plate is fixedly connected to one side of the pushing cylinder via a piston rod. The two ends of the push plate are slidably connected to the inner wall of the feeding frame.
[0010] Preferably, the protective mechanism includes a protective cylinder installed on the front side of the processing table. A movable plate is fixedly connected to one side of the protective cylinder via a piston rod. A movable rod is fixedly connected to the top of the movable plate. A protective plate is fixedly connected to the top of the movable rod. A linkage component is provided on the surface of the movable rod.
[0011] Preferably, the linkage assembly includes a linkage plate rotatably mounted on the top of the inner cavity of the processing table, with linkage rods rotatably connected to both ends of the linkage plate, and one end of each linkage rod rotatably connected to the surface of a moving rod.
[0012] Preferably, the top of the processing table is provided with a sliding groove, the inner surface of the sliding groove is slidably connected to the surface of the moving rod, and the bottom of the inner cavity of the processing table is fixedly connected with a slide rail, the surface of the slide rail being slidably connected to the interior of the moving plate. Beneficial effects
[0013] This utility model provides a molding and processing equipment for a fuel tank baffle. Compared with the prior art, it has the following advantages:
[0014] (1) The forming and processing equipment for the fuel tank baffle plate drives the bidirectional lead screw to rotate by starting the feeding motor. The rotation of the bidirectional lead screw causes the sliding blocks on both sides to slide synchronously to the opposite side. The sliding blocks slide on the surface of the transmission rod. The sliding of the sliding blocks causes one end of the transmission plate to rotate at the top of the sliding block, and the other end of the transmission plate to rotate at the bottom of the feeding plate. This causes the feeding plate to push the baffle plate material placed inside the feeding frame to slide upward. Then, by starting the push cylinder, the piston rod and the push plate slide synchronously to the right. The push plate pushes the uppermost plate material through the slot on the right side of the feeding frame to the surface of the conveying roller. The plate material located below is limited by the frame of the feeding frame. By setting up a feeding mechanism, the height of the feeding plate and the baffle plate material placed on top of it is continuously adjusted by the driving of the feeding motor. The push cylinder drives the piston rod and the push plate to slide back and forth. The push plate pushes the baffle plate material to the conveying roller, thereby realizing the automatic feeding operation of the baffle plate material and improving work efficiency.
[0015] (2) The forming and processing equipment for the fuel tank baffle plate, by setting up a protective mechanism, uses the protective cylinder to realize the free adjustment of the distance between the two sets of protective plates, thereby centering and limiting the baffle plate material during the conveying process, preventing it from shifting during the conveying process, and thus improving the subsequent processing quality. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the external structure of this utility model;
[0017] Figure 2 This is a three-dimensional structural diagram of the feeding frame of this utility model;
[0018] Figure 3 This is a three-dimensional structural diagram of the feeding component of this utility model;
[0019] Figure 4 This is a three-dimensional structural diagram of the protective mechanism of this utility model.
[0020] In the diagram: 1-processing table, 2-hydraulic device, 3-conveying roller, 4-protective mechanism, 41-protective cylinder, 42-moving plate, 43-moving rod, 44-protective plate, 45-linkage assembly, 451-linkage plate, 452-linkage rod, 5-feeding mechanism, 51-feeding assembly, 511-feeding frame, 512-feeding motor, 513-double-acting screw, 514-sliding block, 515-feeding plate, 52-pushing assembly, 521-pushing cylinder, 522-push plate, 6-transmission assembly, 61-transmission rod, 62-transmission plate, 7-sliding groove, 8-slide rail. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-4 This utility model provides a technical solution:
[0023] A forming and processing equipment for a fuel tank baffle includes a processing table 1, a hydraulic device 2 installed on the right side of the top of the processing table 1, multiple sets of conveying rollers 3 on the top of the processing table 1, a protective mechanism 4 inside the processing table 1, and a feeding mechanism 5 on the left side of the processing table 1. The feeding mechanism 5 includes:
[0024] The feeding assembly 51 includes a feeding frame 511 installed on the left side of the processing table 1. A feeding motor 512 is fixedly connected to the front side of the feeding frame 511. One end of the output shaft of the feeding motor 512 is fixedly connected to a double-acting lead screw 513 through a coupling. A sliding block 514 is threadedly connected to the surface of the double-acting lead screw 513. The top of the sliding block 514 causes the feeding plate 515 to slide through the transmission assembly 6. The surface of the feeding plate 515 is slidably connected to the inner wall of the feeding frame 511.
[0025] The push component 52 is located on one side of the feed frame 511.
[0026] Hydraulic device 2 is a hydraulic press, which is a machine that uses the static pressure of liquid to process products such as metal, plastic, rubber, wood, and powder. The conveyor rollers are driven to rotate by a motor, and multiple sets of conveyor rollers are connected by gears and chains. The feeding motor 512 is a three-phase asynchronous motor and is connected to an external circuit through wires. The surface of the bidirectional lead screw 513 is rotatably connected to the inside of the feeding frame 511. A limit plate is installed on the inner wall of the feeding frame 511, and the feeding plate 515 slides on the surface of the limit plate.
[0027] In this embodiment, the transmission assembly 6 includes a transmission rod 61 installed on the inner wall of the feeding frame 511 and a transmission plate 62 rotatably installed on the top of the sliding block 514. The surface of the transmission rod 61 is slidably connected to the interior of the sliding block 514, and one end of the transmission plate 62 is rotatably connected to the bottom of the feeding plate 515.
[0028] The transmission rod 61 is used to limit the sliding of the sliding block 514.
[0029] In this embodiment, the pushing assembly 52 includes a pushing cylinder 521 installed on one side of the feeding frame 511. A push plate 522 is fixedly connected to one side of the pushing cylinder 521 via a piston rod. The two ends of the push plate 522 are slidably connected to the inner wall of the feeding frame 511.
[0030] The cylinder 521 is connected to an external air source through an air pipe; the inner wall of the feeding frame 511 is provided with a limiting groove, and the two ends of the push plate 522 are equipped with sliders, which slide on the inner surface of the limiting groove.
[0031] The molding and processing equipment for the fuel tank baffle plate uses a feeding motor 512 to drive a bidirectional lead screw 513 to rotate. The rotation of the bidirectional lead screw 513 causes the sliding blocks 514 on both sides to slide synchronously to opposite sides. The sliding blocks 514 slide on the surface of the transmission rod 61. The sliding of the sliding blocks 514 causes one end of the transmission plate 62 to rotate at the top of the sliding blocks 514, and the other end of the transmission plate 62 to rotate at the bottom of the feeding plate 515. This causes the feeding plate 515 to push the baffle plate material placed inside the feeding frame 511 upwards. Subsequently, the piston rod is driven by the starting of the push cylinder 521. The push plate 522 slides synchronously to the right, pushing the uppermost plate through the slot on the right side of the feeding frame 511 onto the surface of the conveying roller 3. The plates below are limited by the frame of the feeding frame 511. With the feeding mechanism 5, the height of the feeding plate 515 and the anti-wave plate placed on top of it is continuously adjusted by the feeding motor 512. The piston rod and the push plate 522 are driven by the push cylinder 521 to slide back and forth. The push plate 522 pushes the anti-wave plate onto the conveying roller 3, thereby realizing the automatic feeding operation of the anti-wave plate and improving work efficiency.
[0032] In this embodiment, the protective mechanism 4 includes a protective cylinder 41 installed on the front side of the processing table 1. A movable plate 42 is fixedly connected to one side of the protective cylinder 41 via a piston rod. A movable rod 43 is fixedly connected to the top of the movable plate 42. A protective plate 44 is fixedly connected to the top of the movable rod 43. A linkage component 45 is provided on the surface of the movable rod 43.
[0033] The protective cylinder 41 is connected to an external air source through an air pipe; the protective plate 44 is set above the conveyor roller 3.
[0034] In this embodiment, the linkage assembly 45 includes a linkage plate 451 rotatably mounted on the top of the inner cavity of the processing table 1. Both ends of the linkage plate 451 are rotatably connected to linkage rods 452, and one end of the linkage rods 452 is rotatably connected to the surface of the moving rod 43.
[0035] In this embodiment, a sliding groove 7 is provided on the top of the processing table 1. The inner surface of the sliding groove 7 is slidably connected to the surface of the moving rod 43. A slide rail 8 is fixedly connected to the bottom of the inner cavity of the processing table 1. The surface of the slide rail 8 is slidably connected to the inside of the moving plate 42.
[0036] The slide rail 8 is used to limit the sliding of the moving plate 42, and the sliding groove 7 is used to limit the sliding of the moving rod 43.
[0037] The molding and processing equipment for the fuel tank baffle plate, through the setting of the protective mechanism 4, uses the protective cylinder 41 to realize the free adjustment of the distance between the two sets of protective plates 44, thereby centering and limiting the baffle plate material during the conveying process, preventing it from shifting during the conveying process, and thus improving the subsequent processing quality.
[0038] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0039] During operation, the baffle plate material to be processed is first placed inside the feeding frame 511. Then, the feeding motor 512 is started, driving the bidirectional lead screw 513 to rotate. The rotation of the bidirectional lead screw 513 causes the sliding blocks 514 on both sides to slide synchronously to opposite sides. The sliding blocks 514 slide on the surface of the transmission rod 61. The sliding of the sliding blocks 514 causes one end of the transmission plate 62 to rotate at the top of the sliding blocks 514, and the other end of the transmission plate 62 to rotate at the bottom of the feeding plate 515. This causes the feeding plate 515 to push the baffle plate material placed inside the feeding frame 511 upward. Then, the push cylinder 521 is started, driving the piston rod and the push plate 522 to slide synchronously to the right. The push plate 522 pushes the uppermost plate material through the slot on the right side of the feeding frame 511 onto the surface of the conveying roller 3, while the plates below are limited by the frame of the feeding frame 511. The feeding motor 512 continuously adjusts the feeding plate 515. The height of the wave deflector plate is adjusted by the push cylinder 521 to drive the push plate 522 to push the plate towards the conveyor roller 3, thereby realizing the automatic feeding operation of the wave deflector plate. At the same time, for wave deflector plates of different sizes, the protective cylinder 41 is activated to drive the front moving plate 42, moving rod 43 and protective plate 44 to slide to the rear. The sliding of the front moving plate 42 causes one end of the front linkage rod 452 to rotate on the surface of the moving rod 43, and the other end of the front linkage rod 452 to rotate on one end of the linkage plate 451. This causes the two sets of linkage plates 451 to rotate counterclockwise synchronously, which in turn causes the rear linkage plate 451 to rotate synchronously. This causes the rear moving plate 42, moving rod 43 and protective plate 44 to slide forward synchronously, thereby realizing the free adjustment of the distance between the two sets of protective plates 44. This centering and limiting of the wave deflector plate during the conveying process prevents it from deviating during the conveying process, thereby improving the subsequent processing quality.
[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A molding and processing equipment for a fuel tank baffle, comprising a processing table (1), wherein a hydraulic device (2) is installed on the right side of the top of the processing table (1), and multiple sets of conveying rollers (3) are provided on the top of the processing table (1), characterized in that: The processing table (1) is equipped with a protective mechanism (4) inside, and a feeding mechanism (5) is provided on the left side of the processing table (1). The feeding mechanism (5) includes: The feeding assembly (51) includes a feeding frame (511) installed on the left side of the processing table (1). A feeding motor (512) is fixedly connected to the front side of the feeding frame (511). One end of the output shaft of the feeding motor (512) is fixedly connected to a double-acting screw (513) through a coupling. A sliding block (514) is threadedly connected to the surface of the double-acting screw (513). The top of the sliding block (514) causes the feeding plate (515) to slide through the transmission assembly (6). The surface of the feeding plate (515) is slidably connected to the inner wall of the feeding frame (511). The push component (52) is located on one side of the feed frame (511).
2. The forming and processing equipment for a fuel tank baffle according to claim 1, characterized in that: The transmission assembly (6) includes a transmission rod (61) installed on the inner wall of the feeding frame (511) and a transmission plate (62) rotatably installed on the top of the sliding block (514). The surface of the transmission rod (61) is slidably connected to the interior of the sliding block (514), and one end of the transmission plate (62) is rotatably connected to the bottom of the feeding plate (515).
3. The forming and processing equipment for a fuel tank baffle plate according to claim 1, characterized in that: The pushing assembly (52) includes a pushing cylinder (521) installed on one side of the feeding frame (511). A push plate (522) is fixedly connected to one side of the pushing cylinder (521) via a piston rod. Both ends of the push plate (522) are slidably connected to the inner wall of the feeding frame (511).
4. The forming and processing equipment for a fuel tank baffle according to claim 1, characterized in that: The protective mechanism (4) includes a protective cylinder (41) installed on the front side of the processing table (1). A movable plate (42) is fixedly connected to one side of the protective cylinder (41) via a piston rod. A movable rod (43) is fixedly connected to the top of the movable plate (42). A protective plate (44) is fixedly connected to the top of the movable rod (43). A linkage component (45) is provided on the surface of the movable rod (43).
5. The forming and processing equipment for a fuel tank baffle according to claim 4, characterized in that: The linkage assembly (45) includes a linkage plate (451) rotatably mounted on the top of the inner cavity of the processing table (1). Both ends of the linkage plate (451) are rotatably connected to linkage rods (452), and one end of the linkage rods (452) is rotatably connected to the surface of the moving rod (43).
6. The forming and processing equipment for a fuel tank baffle according to claim 4, characterized in that: The top of the processing table (1) is provided with a sliding groove (7), the inner surface of the sliding groove (7) is slidably connected to the surface of the moving rod (43), and the bottom of the inner cavity of the processing table (1) is fixedly connected with a slide rail (8), the surface of the slide rail (8) is slidably connected to the interior of the moving plate (42).
Citation Information
Patent Citations
Forming machining device for swash plate of tank truck
CN220574494U