Automatic stamping equipment for water temperature sensor shell

Abstract

The utility model discloses automatic stamping equipment for a water temperature sensor shell. The automatic stamping equipment comprises a rack, a controller, a material loading seat, a material pressing device and a stamping device, through the arrangement of the material carrying base, the material pressing device and the stamping devices, pressing is conducted through the material pressing device during stamping, then the automatic stamping process is completed through the stamping devices, the labor cost is effectively reduced, meanwhile, the multiple stamping devices are arranged in a matched mode, and the output end of each stamping device corresponds to the position of a discharging groove. The stamping forming process of different positions can be completed at the same time through the multiple stamping devices, the stamping efficiency is greatly improved, and the large-batch machining requirement can be met.

Description

Technical Field

[0001] This utility model relates to the technology of water temperature sensor processing, and in particular to an automatic stamping equipment for water temperature sensor housing. Background Technology

[0002] Strictly speaking, water temperature sensors fall into two main categories. Regardless of the type, their internal structure is that of a thermistor, with a resistance ranging from 275 ohms to 6500 ohms. Furthermore, the resistance increases as the temperature decreases and decreases as the temperature rises. The first type of water temperature sensor functions simply by using changes in its internal resistance to alter the current flowing through the sensor, thus driving changes in the water temperature gauge and indirectly informing the engine's operating temperature. The second type of water temperature sensor, while structurally similar, provides an analog signal of temperature change to the engine control unit.

[0003] The housing of a water temperature sensor requires stamping in multiple locations during manufacturing. Current methods involve manual stamping using external tools, resulting in low automation, high labor costs, and low stamping efficiency, making it unsuitable for large-scale production. Therefore, it is necessary to research a new technical solution to address these issues. Utility Model Content

[0004] In view of this, the present invention addresses the deficiencies of the existing technology and its main objective is to provide an automatic stamping equipment for water temperature sensor housings, which can effectively solve the problems of high labor costs, low automation, low processing efficiency, and inability to meet processing requirements in the existing sensor housing processing process.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An automatic stamping device for water temperature sensor housings includes a frame, a controller, a material carrier, a pressing device, and a stamping device. The controller is mounted on the frame. The material carrier is mounted on the frame and has a feeding trough that mates with the water temperature sensor housing. The pressing device is mounted on the frame and located directly above the material carrier, with its output end corresponding to the feeding trough position, and is connected to the controller. The stamping device is mounted on the frame and located beside the material carrier. Multiple stamping devices are configured, with the output end of each stamping device corresponding to the feeding trough position, and each stamping device is connected to the controller.

[0007] As a preferred embodiment, the frame further includes a cover with a front opening, the controller is disposed on the inner side wall of the cover, and the material carrier, the pressing device and the stamping device are all covered by the cover.

[0008] As a preferred embodiment, sensors are symmetrically arranged on the left and right sidewalls of the hood opening, and both sensors are connected to the controller.

[0009] As a preferred embodiment, the frame is provided with a first slide rail and a first drive mechanism. The first slide rail extends back and forth, the material carrier is disposed on the first slide rail and is movably disposed on the frame along the first slide rail. The first drive mechanism is disposed on the frame and drives the material carrier to move back and forth. The first drive mechanism is connected to the controller.

[0010] As a preferred embodiment, the material carrier is provided with a positioning groove with an upper opening, and the output end of the pressing device is provided with a positioning rod that cooperates with the positioning groove. The positioning rod extends downward into the positioning groove as the output end of the pressing device moves.

[0011] As a preferred embodiment, the pressing device includes a mounting frame, a first movable seat, a second drive mechanism, and a pressing head; the mounting frame is mounted on the frame and located above the material carrier; the first movable seat is movably mounted on the mounting frame; the second drive mechanism is mounted on the mounting frame and drives the first movable seat to move up and down, the second drive mechanism is connected to a controller, the pressing head is mounted on the first movable seat and moves up and down with the first movable seat, and the pressing head corresponds to the position of the discharge chute.

[0012] As a preferred embodiment, the stamping device comprises three components, each including a bracket, a second slide rail, a second movable seat, a third drive mechanism, and a stamping head. The bracket is mounted on the frame and located beside the material carrier. The second slide rail is mounted on the bracket, with its extension direction facing the feeding chute. The second movable seat is mounted on the second slide rail and is movably positioned back and forth along its extension direction. The third drive mechanism is mounted on the bracket and drives the second movable seat to move back and forth; the third drive mechanism is connected to a controller. The stamping head is mounted on the second movable seat and moves back and forth beside the feeding chute along with the second movable seat.

[0013] As a preferred embodiment, the second slide rail is set at a certain angle to the horizontal direction.

[0014] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution:

[0015] By incorporating a material carrier, a pressing device, and a stamping device, the material is pressed firmly during stamping, and then the stamping device completes the automated stamping process, effectively reducing labor costs. Furthermore, with multiple stamping devices, each with its output end corresponding to the material feeding slot, the stamping process at different locations can be completed simultaneously through multiple stamping devices, greatly improving stamping efficiency and meeting the needs of large-scale processing.

[0016] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0017] Figure 1 This is a three-dimensional schematic diagram of a preferred embodiment of the present utility model;

[0018] Figure 2 This is a partial assembly diagram of a preferred embodiment of the present invention;

[0019] Figure 3 This is a three-dimensional structural diagram of the material carrier in a preferred embodiment of the present invention;

[0020] Figure 4 This is a three-dimensional structural diagram of the stamping device in a preferred embodiment of the present invention;

[0021] Figure 5 This is a three-dimensional structural diagram of the pressing device in a preferred embodiment of the present invention.

[0022] Explanation of reference numerals in the attached diagram:

[0023] 10. Frame 11. Cover

[0024] 12. Sensor 13. First slide rail

[0025] 14. First drive mechanism; 20. Sensor

[0026] 30. Material carrier 301. Discharge chute

[0027] 302, Positioning groove; 40, Pressing device

[0028] 41. Positioning rod 42. Mounting bracket

[0029] 43. First movable seat; 44. Second drive mechanism

[0030] 45. Press head; 50. Stamping device

[0031] 51. Bracket 52. Second slide rail

[0032] 53. Second movable seat; 54. Third drive mechanism

[0033] 55. Stamping head. Detailed Implementation

[0034] Please refer to Figures 1 to 5 As shown, it illustrates the specific structure of a preferred embodiment of the present invention, including a frame 10, a controller 20, a material carrier 30, a pressing device 40, and a stamping device 50.

[0035] The controller 20 is mounted on the frame 10. In this embodiment, the frame 10 also includes a cover 11 with an opening at the front end. The controller 20 is mounted on the inner wall of the cover 11. The material carrier 30, the pressing device 40, and the stamping device 50 are all covered by the cover 11. The cover can provide a certain degree of protection for the operation of the material carrier 30, the pressing device 40, and the stamping device 50, preventing them from being interfered with by external factors. Sensors 12 are symmetrically arranged on the left and right sidewalls of the opening of the cover 11. Both sensors 12 are connected to the controller 20. The sensors 12 are used to sense whether the operator has put their arm into the cover 11 during the stamping process. If so, the information will be transmitted to the controller 20, and the controller 20 will stop the stamping process to prevent the operator's arm from being put into the cover 11 and causing danger, thus improving safety. The frame 10 is provided with a first slide rail 13 and a first drive mechanism 14. The first slide rail 13 extends forward and backward.

[0036] The material carrier 30 is mounted on the frame 10, and has a material discharge slot 301 that mates with the housing of the water temperature sensor. In this embodiment, the material carrier 30 is mounted on the first slide rail 13 and is movable back and forth along the first slide rail 13 on the frame 10. The first drive mechanism 14 is mounted on the frame 10 and drives the material carrier 30 to move back and forth. The first drive mechanism 14 is connected to the controller 20, so that during the loading and unloading process, the material carrier 30 can be moved forward by the first drive mechanism 14, thereby facilitating the operator to load and unload materials and making the working process more convenient. The material carrier 30 has a positioning slot 302 with an opening at the top.

[0037] The pressing device 40 is mounted on the frame 10 and located directly above the material carrier 30. The output end of the pressing device 40 corresponds to the position of the discharge trough 301, and the pressing device 40 is connected to the controller 20. In this embodiment, the output end of the pressing device 40 is provided with a positioning rod 41 that cooperates with the positioning groove 302. The positioning rod 41 extends downward into the positioning groove 302 as the output end of the pressing device 40 moves. Through the cooperation between the positioning rod 41 and the positioning groove 302, the position of the material carrier 30 is positioned to prevent the material carrier 30 from sliding back and forth during the stamping process, thus ensuring the quality of the stamping. The pressing device 40 includes a mounting frame 42, a first movable seat 43, a second drive mechanism 44, and a pressing head 45. The mounting frame 42 is mounted on the frame 10 and located above the material carrier 30. The first movable seat 43 is movably mounted on the mounting frame 42. The second drive mechanism 44 is mounted on the mounting frame 42 and drives the first movable seat 43 to move up and down. The second drive mechanism 44 is connected to the controller 20. The pressing head 45 is mounted on the first movable seat 43 and moves up and down with the first movable seat 43. The pressing head 45 corresponds to the position of the discharge trough 301. By pressing down and pressing the water temperature sensor housing in the discharge trough 301 with the pressing head 45, it prevents the sensor from sliding on the discharge trough 301, thus further ensuring the stability of the stamping process.

[0038] The stamping device 50 is mounted on the frame 10 and located next to the material carrier 30. There are multiple stamping devices 50, and the output end of each stamping device 50 corresponds to the position of the discharge chute 301. Each stamping device 50 is connected to the controller 20. In this embodiment, three stamping devices 50 are provided. Each stamping device 50 includes a bracket 51, a second slide rail 52, a second movable seat 53, a third drive mechanism 54, and a stamping head 55. The bracket 51 is mounted on the frame 10 and located beside the material carrier 30. The second slide rail 52 is mounted on the bracket 51, and the extension direction of the second slide rail 52 faces the material discharge trough 301. The second movable seat 53 is mounted on the second slide rail 52 and moves back and forth along the extension direction of the second slide rail 52. The second slide rail 52 makes the movement of the second movable seat 53 smoother and more stable, thereby making the stamping process more stable and the stamping effect better. The third drive mechanism 54 is mounted on the bracket 51 and drives the second movable seat 53 to move back and forth. The third drive mechanism 54 is connected to the controller 20. The stamping head 55 is mounted on the second movable seat 53 and moves back and forth beside the material discharge trough 301 along with the second movable seat 53. The second slide rail 52 is set at a certain angle to the horizontal direction, so that the stamping head 55 can complete the stamping process of the water temperature sensor housing at a certain angle. Similarly, the stamping angle can be adjusted by adjusting the extension angle of the second slide rail 52, making it more functional.

[0039] The key design feature of this invention is that by incorporating a material carrier, a pressing device, and a stamping device, the material is pressed firmly during stamping, and then the stamping device completes the automated stamping process, effectively reducing labor costs. Furthermore, the invention utilizes multiple stamping devices, each with its output end corresponding to a feeding slot, allowing for simultaneous stamping of different positions through multiple devices. This significantly improves stamping efficiency and meets the demands of large-scale processing.

[0040] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. An automatic stamping device for water temperature sensor housings, characterized in that: The device includes a frame, a controller, a material carrier, a pressing device, and a stamping device. The controller is mounted on the frame. The material carrier is mounted on the frame and has a discharge trough that mates with the housing of a water temperature sensor. The pressing device is mounted on the frame and located directly above the material carrier, with its output end corresponding to the position of the discharge trough. The pressing device is connected to the controller. The stamping device is mounted on the frame and located beside the material carrier. Multiple stamping devices are configured, with the output end of each stamping device corresponding to the position of the discharge trough, and each stamping device is connected to the controller.

2. The automatic stamping equipment for water temperature sensor housing according to claim 1, characterized in that: The frame also includes a cover with an opening at the front end. The controller is located on the inner side wall of the cover. The material carrier, the pressing device, and the stamping device are all covered by the cover.

3. The automatic stamping equipment for water temperature sensor housing according to claim 2, characterized in that: Sensors are symmetrically arranged on the left and right sidewalls of the opening of the hood, and both sensors are connected to the controller.

4. The automatic stamping equipment for water temperature sensor housing according to claim 1, characterized in that: The frame is provided with a first slide rail and a first drive mechanism. The first slide rail extends back and forth. The material carrier is provided on the first slide rail and can be moved back and forth along the first slide rail on the frame. The first drive mechanism is provided on the frame and drives the material carrier to move back and forth. The first drive mechanism is connected to the controller.

5. The automatic stamping equipment for water temperature sensor housing according to claim 4, characterized in that: The material carrier has a positioning groove with an opening at the top, and the output end of the pressing device is provided with a positioning rod that cooperates with the positioning groove. The positioning rod extends downward into the positioning groove as the output end of the pressing device moves.

6. The automatic stamping equipment for water temperature sensor housing according to claim 1, characterized in that: The pressing device includes a mounting frame, a first movable seat, a second drive mechanism, and a pressing head. The mounting frame is mounted on the machine frame and located above the material carrier. The first movable seat is movably mounted on the mounting frame. The second drive mechanism is mounted on the mounting frame and drives the first movable seat to move up and down. The second drive mechanism is connected to a controller. The pressing head is mounted on the first movable seat and moves up and down with the first movable seat. The pressing head corresponds to the position of the discharge trough.

7. The automatic stamping equipment for water temperature sensor housing according to claim 1, characterized in that: The stamping device consists of three components, each including a bracket, a second slide rail, a second movable seat, a third drive mechanism, and a stamping head. The bracket is mounted on the frame and located beside the material carrier. The second slide rail is mounted on the bracket, with its extension direction facing the material discharge chute. The second movable seat is mounted on the second slide rail and moves back and forth along its extension direction. The third drive mechanism is mounted on the bracket and drives the second movable seat to move back and forth; the third drive mechanism is connected to the controller. The stamping head is mounted on the second movable seat and moves back and forth beside the material discharge chute along with the second movable seat.

8. The automatic stamping equipment for water temperature sensor housing according to claim 7, characterized in that: The second slide rail is set at a certain angle to the horizontal direction.

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