Stamping equipment suitable for machining swash plate of fuel tank

Abstract

The utility model discloses stamping equipment suitable for processing a swash plate of a fuel tank, which comprises a base and further comprises a feeding component, a stamping component, a stamping component, a stamping component, a stamping component and a stamping component, and the feeding component is arranged on the top surface of the base, used for conveying plates and capable of correcting the positions of the plates during conveying; the stamping assembly is arranged on the top face of the base and used for stamping the plate to form the swash plate. The utility model relates to the technical field of swash plate stamping. According to the stamping equipment suitable for machining the fuel tank swash plate, the stamped swash plate is conveniently taken out through the arranged clamping plate and the arranged bottom plate, during use, an electric telescopic rod is started to drive the bottom plate to ascend to jack up the swash plate, and then the bottom plate clamps and fixes the swash plate through the clamping plate; then a direct-current motor is started to drive a screw rod to rotate, the swash plate moves rightwards through a sliding block, when the swash plate is located above the containing table, the direct-current motor is closed, at the moment, an electric telescopic rod is started to drive a bottom plate to reset, the swash plate can be placed on the containing table, the safety of the device is improved, and the risk that workers are injured is reduced.

Description

Technical Field

[0001] This utility model relates to the field of anti-wave plate stamping technology, specifically to a stamping equipment suitable for processing anti-wave plates for fuel tanks. Background Technology

[0002] A wave deflector is a plate-like structure used to mitigate or prevent fluctuations and impacts. Depending on the application, wave deflectors can be divided into various types, such as anti-collision wave deflectors for vehicle protection and tanker wave deflectors for mitigating liquid fluctuations inside liquid tank trucks. Fuel tank wave deflectors are an important component inside fuel tanks, playing multiple key roles in vehicle operation and fuel storage.

[0003] Referring to the patent application with publication number CN220862445U, which discloses a molding and processing equipment for a tank truck baffle, this utility model uses a side-supporting and correcting mechanism to automatically feed the raw material plate into the press and pre-press it to squeeze and straighten it, so that the molding and processing of the raw material plate maintains an accurate and stable state and avoids deviations in the molding and processing of the baffle.

[0004] However, the above-mentioned technology uses a conveying mechanism to transport the raw material plate to the press for stamping. After that, the stamped workpiece needs to be manually removed from the press. The existing device relies on manual operation to remove the stamped workpiece from the press, which is not safe. At the same time, the workpiece itself may be hot due to stamping, which greatly increases the risk of injury to the workers. Its practicality is generally limited. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a stamping device suitable for processing baffles in fuel tanks. It solves the problems of low safety, increased risk of worker injury, and limited practicality of existing baffle processing stamping devices that require manual removal of the baffles.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a stamping device suitable for processing baffles for fuel tanks, comprising a base, and further comprising:

[0007] The feeding assembly, located on the top surface of the base, is used to transport the sheet metal and can also correct the position of the sheet metal during transport.

[0008] A stamping assembly, located on the top surface of the base, is used to stamp sheet metal to form a wave-damping plate;

[0009] The unloading assembly is located on the top surface of the base for removing the stamped baffle plate. The unloading assembly includes sliders movably installed on the front and rear sides of the top surface of the base. A placement platform for placing the baffle plate is fixedly installed on the right side of the top surface of the base. A driving assembly is provided on the top surface of the base to drive the slider to move laterally to place the baffle plate. A clamping assembly is provided on the top surface of the slider for removing the baffle plate.

[0010] Preferably, the drive assembly includes sliding grooves formed on the front and rear sides of the top of the base, a screw is movably installed inside the sliding groove, DC motors are fixedly installed on the front and rear sides of the right side of the base, the bottom surface of the slider is slidably installed inside the sliding groove to limit the movement trajectory of the slider, the right end of the screw movably passes through the inside of the sliding groove and is fixedly installed at the output end of the DC motor to drive the screw to rotate, and the left end of the screw threadedly passes through the right side of the slider and is movably installed on the left side of the sliding groove to drive the slider to move laterally.

[0011] Preferably, the clamping assembly includes a fixed frame and an electric telescopic rod mounted on the top surface of the slider. The output end of the electric telescopic rod is fixedly mounted with a base plate. A clamping plate is fixedly mounted on the top surface of the slider away from the fixed frame. The output end of the electric telescopic rod movably passes through the bottom surface of the fixed frame and is fixedly mounted on the bottom surface of the base plate to drive the base plate to rise and fall.

[0012] Preferably, the feeding assembly includes a conveyor belt fixedly installed on the left side of the top surface of the base for transporting the sheet metal. A connecting frame is fixedly installed on the left end of the top surface of the base. Limiting rods are movably installed on both the left and right ends of the front and rear sides of the inner cavity of the connecting frame. Springs are movably installed on the outer side of the limiting rods. Guide plates for adjusting the position of the sheet metal during transport are fixedly installed on the opposite ends of the limiting rods. Two push rollers for transporting the sheet metal are movably installed on the right end of the inner side of the connecting frame. Two drive motors are fixedly installed on the right end of the front side of the connecting frame.

[0013] Preferably, the output ends of the two drive motors move through the front side of the connecting frame and are fixedly installed at the front end of the two push rollers to drive the push rollers to rotate. The opposite ends of the springs are tightly attached to one side of the guide plate to drive the guide plate to squeeze the plate and correct its position. The end of the spring away from the guide plate is fixedly installed on the inner side of the connecting frame. The end of the limiting rod away from the guide plate moves through the interior of the connecting frame and extends to the outer side of the connecting frame to limit the movement trajectory of the guide plate.

[0014] Preferably, the stamping assembly includes a bottom mold and a mounting frame fixedly installed on the top surface of the base. A three-axis cylinder is fixedly installed on the top surface of the mounting frame. The output end of the three-axis cylinder is fixedly installed on the stamping plate body and is located above the bottom mold to stamp the plate. The output end of the three-axis cylinder moves through the top surface of the mounting frame and is fixedly installed on the top surface of the stamping plate body.

[0015] This invention provides a stamping device suitable for processing baffles in fuel tanks. Compared with the prior art, it has the following advantages:

[0016] (1) This is a stamping equipment for processing baffle plates for fuel tanks. The baffle plates can be easily removed after stamping by the clamping plate and the base plate. When in use, the electric telescopic rod is started to drive the base plate to rise and lift the baffle plate. Then the base plate will clamp and fix the baffle plate through the clamping plate. Then the DC motor is started to drive the screw to rotate and move the baffle plate to the right through the slider. When the baffle plate is above the placement table, the DC motor is turned off. At this time, the electric telescopic rod is started to drive the base plate to reset and place the baffle plate on the placement table, which improves the safety of the device and reduces the risk of injury to the staff.

[0017] (2) This is applicable to the stamping equipment for processing the baffle plate of the fuel tank. The guide plate is set to facilitate the correction of the position of the plate. When in use, the plate is placed on the conveyor belt and conveyed to the right. At this time, the spring force will drive the guide plate to push the plate to the middle of the conveyor belt. Then, the drive motor is started to drive the push roller to rotate inward and convey the plate to the right for stamping. It is convenient and fast, improves the accuracy of subsequent plate stamping, and has good practicality. Attached Figure Description

[0018] Figure 1 This is a three-dimensional appearance schematic diagram of the present utility model;

[0019] Figure 2 This is a three-dimensional appearance diagram of the feeding component of this utility model;

[0020] Figure 3 This is a three-dimensional appearance diagram of the stamping component of this utility model;

[0021] Figure 4 This is a three-dimensional appearance diagram of the feeding component of this utility model.

[0022] In the diagram: 1-base, 21-feeding assembly, 211-drive motor, 212-connecting frame, 213-limiting rod, 214-spring, 215-push roller, 216-guide plate, 217-conveyor belt, 22-stamping assembly, 221-mounting frame, 222-bottom mold, 223-stamping plate body, 224-three-axis cylinder, 23-unloading assembly, 231-DC motor, 232-slide groove, 233-screw, 234-placement platform, 235-fixed frame, 236-slider, 237-clamping plate, 238-base plate, 239-electric telescopic rod. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] See Figures 1-4 This utility model provides two technical solutions:

[0025] First embodiment: A stamping device suitable for processing baffles for fuel tanks, including a base 1, and further comprising:

[0026] The feeding assembly 21 is set on the top surface of the base 1 for conveying the board and can correct the position of the board during conveying.

[0027] The stamping assembly 22 is disposed on the top surface of the base 1 for stamping sheet metal to form a wave-damping plate;

[0028] The unloading assembly 23, located on the top surface of the base 1, is used to remove the stamped baffle plate. The unloading assembly 23 includes sliders 236 movably mounted on the front and rear sides of the top surface of the base 1. A placement platform 234 for placing the baffle plate is fixedly mounted on the right side of the top surface of the base 1. A drive assembly is provided on the top surface of the base 1 to drive the sliders 236 to move laterally to place the baffle plate. A clamping assembly is provided on the top surface of the sliders 236 to remove the baffle plate. The drive assembly includes sliding grooves 232 formed on the front and rear sides of the top surface of the base 1. A screw 233 is movably mounted inside the sliding grooves 232. DC motors 231 are fixedly mounted on the front and rear sides of the right side of the base 1. The bottom surface of the sliders 236 is slidably mounted inside the sliding grooves 232 to limit the movement trajectory of the sliders 236. The right end of the screw 233 movably passes through the interior of the sliding grooves 232 and is fixedly mounted on the output end of the DC motor 231 to drive the movement of the baffle plate. The screw 233 rotates, and the left end of the screw 233 is threaded through the right side of the slider 236 and movably installed on the left side of the slide groove 232 to drive the slider 236 to move laterally. The DC motor 231 is started to drive the screw 233 to rotate, which drives the slider 236 to move the baffle plate to the top of the placement platform 234. The clamping assembly includes a fixed frame 235 and an electric telescopic rod 239 installed on the top surface of the slider 236. The output end of the electric telescopic rod 239 is fixedly installed with a base plate 238. A clamping plate 237 is fixedly installed on the top surface of the slider 236 away from the fixed frame 235. The output end of the electric telescopic rod 239 movably passes through the bottom surface of the fixed frame 235 and is fixedly installed on the bottom surface of the base plate 238 to drive the base plate 238 to rise and fall. The electric telescopic rod 239 is started to lift the base plate 238, which can lift the stamped baffle plate. Then, the clamping plate 237 clamps and fixes it.

[0029] The clamping plate 237 and the base plate 238 facilitate the removal of the stamped baffle plate. In use, the electric telescopic rod 239 is activated to lift the base plate 238 and raise the baffle plate. Then, the base plate 238 clamps and fixes the baffle plate through the clamping plate 237. Then, the DC motor 231 is activated to drive the screw 233 to rotate, which moves the baffle plate to the right through the slider 236. When the baffle plate is above the placement platform 234, the DC motor 231 is turned off. At this time, the electric telescopic rod 239 is activated to reset the base plate 238, which will place the baffle plate on the placement platform 234. This improves the safety of the device and reduces the risk of injury to the staff.

[0030] The second embodiment differs from the first embodiment in that: the feeding assembly 21 includes a conveyor belt 217 fixedly installed on the left side of the top surface of the base 1 for transporting the sheet metal. A connecting frame 212 is fixedly installed on the left end of the top surface of the base 1. Limiting rods 213 are movably installed on both the left and right ends of the front and rear sides of the inner cavity of the connecting frame 212. Springs 214 are movably installed on the outer side of the limiting rods 213. Guide plates 216 for adjusting the position of the sheet metal during transport are fixedly installed on the opposite ends of the limiting rods 213. The guide plates 216 are installed at an angle, and the spacing between them gradually narrows from left to right. Two push rollers 215 for transporting the sheet metal are movably installed on the right side of the inner side of the connecting frame 212. Two drive motors 211 are fixedly installed on the right side of the front side of the connecting frame 212. The output ends of the two drive motors 211 movably pass through the front side of the connecting frame 212 and are fixedly installed on the front end of the two push rollers 215 to drive the push rollers 215 to rotate. Starting the two drive motors 211 can drive the two push rollers 215 to rotate in opposite directions. The sheet metal is stably conveyed to the right. The opposite ends of the springs 214 are tightly pressed against one side of the guide plate 216 to drive the guide plate 216 to press the sheet metal and correct its position. The ends of the springs 214 away from the guide plate 216 are fixedly installed on the inner side of the connecting frame 212. The end of the limiting rod 213 away from the guide plate 216 moves through the interior of the connecting frame 212 and extends to the outside of the connecting frame 212 to limit the movement trajectory of the guide plate 216. The stamping assembly 22 includes a bottom mold fixedly installed on the top surface of the base 1. 222 and mounting bracket 221. A three-axis cylinder 224 is fixedly mounted on the top surface of the mounting bracket 221. The output end of the three-axis cylinder 224 is fixedly mounted on the stamping plate body 223 and is located above the bottom mold 222 to stamp the plate. The output end of the three-axis cylinder 224 moves through the top surface of the mounting bracket 221 and is fixedly mounted on the top surface of the stamping plate body 223. Activating the three-axis cylinder 224 can drive the stamping plate body 223 to press down through the bottom mold 222 to stamp the plate.

[0031] The guide plate 216 facilitates the correction of the plate position. In use, the plate is placed on the conveyor belt 217 and conveyed to the right. At this time, the spring 214 will drive the guide plate 216 to push the plate and make it position in the middle of the conveyor belt 217. Then, the drive motor 211 is started to drive the push roller 215 to rotate inward and convey the plate to the right for stamping. It is convenient and fast, improves the accuracy of subsequent plate stamping, and has good practicality.

[0032] Furthermore, all content not described in detail in this specification is existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used.

[0033] In use, the operator connects the device to power, then places the sheet metal on the conveyor belt 217 and conveys it to the right. The spring 214's elasticity causes the guide plate 216 to abut the sheet metal, positioning it in the middle of the conveyor belt 217. Then, the drive motor 211 is started, causing the push roller 215 to rotate inward, conveying the sheet metal to the bottom mold 222 to the right. Next, the three-axis cylinder 224 is activated, driving the stamping plate body 223 to press down through the bottom mold 222 to stamp the sheet metal. After forming, the three-axis cylinder 224 is activated again to continue the stamping process. The plate body 223 is reset. Then, the electric telescopic rod 239 is activated to lift the base plate 238 and raise the wave deflector. The base plate 238 then clamps and fixes the wave deflector through the clamping plate 237. Then, the DC motor 231 is activated to drive the screw 233 to rotate and move the wave deflector to the right through the slider 236. When the wave deflector is above the placement platform 234, the DC motor 231 is turned off. At this time, the electric telescopic rod 239 is activated to reset the base plate 238 and place the wave deflector on the placement platform 234, completing the operation.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A stamping machine suitable for processing baffles for fuel tanks, comprising a base (1), characterized in that: Also includes: The feeding assembly (21) is set on the top surface of the base (1) for conveying the board and can correct the position of the board during conveying; A stamping assembly (22) is provided on the top surface of the base (1) for stamping sheet metal to form a wave shield; The unloading assembly (23) is set on the top surface of the base (1) for taking out the baffle plate after stamping. The unloading assembly (23) includes sliders (236) movably installed on the front and rear sides of the top surface of the base (1). A placement platform (234) for placing the baffle plate is fixedly installed on the right side of the top surface of the base (1). A driving assembly is provided on the top surface of the base (1) to drive the sliders (236) to move laterally to place the baffle plate. A clamping assembly is provided on the top surface of the sliders (236) for taking out the baffle plate.

2. The stamping equipment for processing baffle plates for fuel tanks according to claim 1, characterized in that: The drive assembly includes a slide groove (232) on the front and rear sides of the top of the base (1). A screw (233) is movably installed inside the slide groove (232). A DC motor (231) is fixedly installed on the front and rear sides of the right side of the base (1). The bottom surface of the slider (236) is slidably installed inside the slide groove (232) to limit the movement trajectory of the slider (236). The right end of the screw (233) movably passes through the inside of the slide groove (232) and is fixedly installed at the output end of the DC motor (231) to drive the screw (233) to rotate. The left end of the screw (233) threadedly passes through the right side of the slider (236) and is movably installed on the left side of the slide groove (232) to drive the slider (236) to move laterally.

3. The stamping equipment for processing baffle plates for fuel tanks according to claim 1, characterized in that: The clamping assembly includes a fixed frame (235) mounted on the top surface of the slider (236) and an electric telescopic rod (239). The output end of the electric telescopic rod (239) is fixedly mounted with a base plate (238). A clamping plate (237) is fixedly mounted on the top surface of the slider (236) away from the fixed frame (235). The output end of the electric telescopic rod (239) moves through the bottom surface of the fixed frame (235) and is fixedly mounted on the bottom surface of the base plate (238) to drive the base plate (238) to rise and fall.

4. A stamping equipment for processing baffle plates for fuel tanks according to claim 1, characterized in that: The feeding assembly (21) includes a conveyor belt (217) fixedly installed on the left side of the top surface of the base (1) for transporting the board. A connecting frame (212) is fixedly installed on the left end of the top surface of the base (1). Limiting rods (213) are movably installed on both the left and right ends of the front and rear sides of the inner cavity of the connecting frame (212). A spring (214) is movably installed on the outer side of the limiting rod (213). A guide plate (216) for adjusting the position of the board during transport is fixedly installed on the opposite end of the limiting rod (213). Two push rollers (215) for conveying the board are movably installed on the right end of the inner side of the connecting frame (212). Two drive motors (211) are fixedly installed on the right end of the front side of the connecting frame (212).

5. A stamping equipment for processing baffle plates for fuel tanks according to claim 4, characterized in that: The output ends of the two drive motors (211) move through the front side of the connecting frame (212) and are fixedly installed at the front end of the two push rollers (215) to drive the push rollers (215) to rotate. The opposite ends of the springs (214) are tightly attached to one side of the guide plate (216) to drive the guide plate (216) to press the plate to correct its position. The end of the springs (214) away from the guide plate (216) is fixedly installed on the inner side of the connecting frame (212). The end of the limiting rod (213) away from the guide plate (216) moves through the interior of the connecting frame (212) and extends to the outer side of the connecting frame (212) to limit the movement trajectory of the guide plate (216).

6. A stamping equipment for processing baffle plates for fuel tanks according to claim 1, characterized in that: The stamping assembly (22) includes a bottom mold (222) and a mounting bracket (221) fixedly installed on the top surface of the base (1). A three-axis cylinder (224) is fixedly installed on the top surface of the mounting bracket (221). The output end of the three-axis cylinder (224) is fixedly installed on the stamping plate body (223) and located above the bottom mold (222) to stamp the plate. The output end of the three-axis cylinder (224) movably passes through the top surface of the mounting bracket (221) and is fixedly installed on the top surface of the stamping plate body (223).

Images