Automatic wire straightening and detecting device
The support rollers of the wire straightening device are automatically arranged in a stepped manner through the spring telescopic rod and support plate structure. Combined with the heating tube, this solves the problem of excessive local stress during wire straightening and achieves a more stable and uniform straightening effect.
Patent Information
- Application Number
- CN202423004750.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing wire straightening devices are prone to causing excessive local stress when straightening wires with large bending angles, which can damage the wires and affect the straightening effect.
The system employs a spring telescopic rod, a first support plate, and a second connecting structure, which allows the second support rollers to automatically arrange themselves in a stepped manner according to the bending shape of the wire, applying uniform tension. It also uses a heating tube to straighten the wire and avoid excessive local tension.
It improves the straightening effect of wires, reduces the risk of wire damage, and ensures the stability and uniformity of the straightening process.
Smart Images

Figure CN223543983U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire straightening technology, specifically to an automatic wire straightening and detection device. Background Technology
[0002] The automatic wire straightening and detection device is a comprehensive device that integrates automatic straightening and real-time detection. In this device, workers need to place the wire inside and use multiple pairs of clamping rollers to mechanically squeeze and stretch the wire to automatically maintain its straight shape. Then, the detection device detects the curvature of the wire. However, some wires have a large curvature angle, and directly straightening them through multiple pairs of clamping rollers can easily cause excessive local stress, leading to damage and affecting the wire straightening effect to some extent. Utility Model Content
[0003] The purpose of this invention is to provide an automatic wire straightening and detection device to solve the above problems. Through a spring telescopic rod, a first support plate and a second connecting structure, the second support roller can be automatically arranged in a stepped manner according to the bending shape of the connecting wire, which makes it easier to apply a more stable and uniform tension to the connecting wire.
[0004] This utility model achieves the above objectives through the following technical solutions:
[0005] An automatic wire straightening and detection device includes a base plate, connecting wires, several first connecting structures, second connecting structures, a first support plate, and a straightening structure. A driving structure is fixedly installed on the top side of the base plate, a temperature control structure is installed on the front side of the driving structure, and a straightening detection structure is installed on the top side of the base plate.
[0006] A spring telescopic rod is provided between the driving structure and the first support plate. The first support plate and the second U-shaped rod are connected to each other through a first connecting structure. The driving structure and the first support plate are connected to each other through the first U-shaped rod. The first U-shaped rod and the second U-shaped rod are rotatably provided with second support rollers. The first U-shaped rod and the second U-shaped rod are connected to each other through a second connecting structure. Heating tubes are provided inside the first U-shaped rod and the second U-shaped rod. Several first support rollers are rotatably provided on the top side of the base plate.
[0007] Furthermore, the first support plate is rotatably disposed inside the first U-shaped rod, and the connecting line abuts against the first support roller and the second support roller.
[0008] Furthermore, a temperature control structure is provided on the front side of the drive structure, and the temperature control structure and the heating tube are connected to each other by wires.
[0009] Furthermore, the drive structure includes a housing and a second support plate, the second support plate being fixed to the first U-shaped rod and rotatably connected to the spring telescopic rod, and the housing being fixedly disposed on the top side of the base plate.
[0010] Furthermore, an electric telescopic rod is fixedly installed on the inner top surface of the housing, and the second support plate is fixedly installed at the lower end of the electric telescopic rod.
[0011] Furthermore, the straightening structure includes a support block and a tapered tube, with the support block fixedly disposed on the top side of the base plate.
[0012] Furthermore, the tapered tube is fixedly disposed inside the support block.
[0013] Furthermore, the first connecting structure includes a slide rod and a slide groove, the slide rod being fixedly disposed inside the second U-shaped rod, and the slide groove being formed inside the first support plate.
[0014] Furthermore, the slide bar is slidably disposed inside the slide groove.
[0015] Furthermore, the second connecting structure includes a limiting rod and several limiting grooves. The limiting rod is fixedly installed on the body of the first U-shaped rod, and the limiting grooves are formed on the body of the limiting rod.
[0016] Using the above structure, when using this device, firstly, the operator passes the connecting wire through the tapered tube of the straightening structure for initial straightening. Then, the connecting wire is moved to the first support roller for support. Next, the connecting wire passes through the straightening detection structure for detection. Simultaneously, when the connecting wire is on the first support roller, the electric telescopic rod on the drive structure drives the second support plate to move. Then, the second support plate, through the first U-shaped rod and the spring telescopic rod, drives the second support roller on the first support plate to squeeze the connecting wire. During the straightening process of the connecting wire, the bending of the connecting wire pushes the second support roller on the second U-shaped tube in the opposite direction. Then, the first support plate on the second U-shaped tube deflects, causing the spring telescopic rod to retract. Furthermore, during the straightening process of the second support tube, the connecting wire on the second support roller is straightened through the heating tube.
[0017] In summary, the beneficial effects of this utility model are as follows: through the spring telescopic rod, the first support plate, and the second connecting structure, the second support roller can be automatically arranged in a stepped manner according to the bending shape of the connecting line, which facilitates the application of a more stable and uniform tension to the connecting line, avoids sudden local excessive tension, thereby reducing the internal stress concentration of the connecting line, reducing the risk of damage, and improving the straightening effect of the connecting line to a certain extent. At the same time, in conjunction with the heating tube, it further facilitates the straightening of the connecting line. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is an axonometric view of the present invention;
[0020] Figure 2 This is an isometric view of the present invention near the first connecting structure;
[0021] Figure 3 yes Figure 2 Enlarged view of point A;
[0022] Figure 4 yes Figure 2 Enlarged view of point B.
[0023] The annotations in the attached figures are explained as follows:
[0024] 1. Base plate; 2. Straightening structure; 3. Drive structure; 4. Straightening detection structure; 5. Temperature control structure; 6. First support roller; 7. Second support roller; 8. First connecting structure; 9. Second connecting structure; 10. First U-shaped rod; 11. Spring telescopic rod; 12. Connecting line; 13. Second U-shaped rod; 14. Heating tube; 15. First support plate; 201. Support block; 202. Tapered tube; 301. Housing; 302. Electric telescopic rod; 303. Second support plate; 801. Slide rod; 802. Slide groove; 901. Limiting rod; 902. Limiting groove. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0026] See Figures 1-4As shown, this utility model provides an automatic wire straightening and detection device, including a base plate 1, a connecting wire 12, several first connecting structures 8, second connecting structures 9, a first support plate 15, and a straightening structure 2. The connecting wire 12 is a wire. A driving structure 3 is fixedly installed on the top side of the base plate 1 to provide power. A temperature control structure 5 is installed on the front side of the driving structure 3 to regulate the temperature. A straightening detection structure 4 is installed on the top side of the base plate 1. The straightening detection structure 4 is a photoelectric measuring instrument, usually composed of a light source and a receiving sensor. The light source and the sensor are installed opposite each other at both ends of the wire to form an optical path to check whether there is a beam interruption or light intensity fluctuation along the length of the wire. The wire is judged to be bent or deformed based on the light intensity change. The straightening structure 2 includes a support block 201 and a tapered tube 202. The support block 201 is fixedly installed on the top side of the base plate 1, and the tapered tube 202 is fixedly installed inside the support block 201. The tapered tube 202 facilitates the initial straightening of the connecting wire 12 with large bends.
[0027] A spring telescopic rod 11 is provided between the drive structure 3 and the first support plate 15. The first support plate 15 and the second U-shaped rod 13 are connected to each other through a first connecting structure 8. The drive structure 3 and the first support plate 15 are connected to each other through a first U-shaped rod 10. The first U-shaped rod 10 and the second U-shaped rod 13 are rotatably connected to a second support roller 7. The first U-shaped rod 10 and the second U-shaped rod 13 are connected to each other through a second connecting structure 9. The electric telescopic rod 302 on the drive structure 3 drives the second support plate 303 to move. Then, the second support plate 303 drives the second support roller 7 on the first support plate 15 through the first U-shaped rod 10 and the spring telescopic rod 11. The connecting line 12 is compressed. Heating tubes 14 are provided inside the first U-shaped rod 10 and the second U-shaped rod 13. The heating tubes 14 facilitate heating of the second support roller 7 on the U-shaped rod. The connecting line 12 can be straightened by the appropriate temperature. Several first support rollers 6 are rotatably arranged on the top side of the base plate 1. The first support rollers 6 facilitate straightening of the connecting line 12. The first support plate 15 is rotatably arranged inside the first U-shaped rod 10. The connecting line 12 abuts against the first support rollers 6 and the second support rollers 7. A temperature control structure 5 is provided on the front side of the drive structure 3. The temperature control structure 5 and the heating tube 14 are connected to each other by wires.
[0028] Further, the drive structure 3 includes a housing 301 and a second support plate 303. The second support plate 303 is fixed to the first U-shaped rod 10 and rotatably connected to the spring telescopic rod 11. The housing 301 is fixedly installed on the top side of the base plate 1. An electric telescopic rod 302 is fixedly installed on the inner top surface of the housing 301. The electric telescopic rod 302 can output a large thrust, sufficient to straighten a bent wire. The second support plate 303 is fixedly installed at the lower end of the electric telescopic rod 302. The first connecting structure 8 includes a sliding rod 801 and a sliding groove 802. The sliding rod 801 is fixedly installed inside the second U-shaped rod 13, and the sliding groove 802 is opened inside the first support plate 15. The sliding rod 801 is slidably installed... The second support roller 7 is placed inside the slide groove 802. When the second support roller 7 automatically arranges itself in a stepped manner according to the bending shape of the connecting line 12, it causes the first support plate 15 on the second U-shaped rod 13 to deflect. In order to ensure that the position of the second support roller 7 remains unchanged, when the first support plate 15 deflects, the slide rod 801 on the first U-shaped rod 10 needs to move within the slide groove 802 of the first support plate 15. The second connecting structure 9 includes a limiting rod 901 and several limiting grooves 902. The limiting rod 901 facilitates the limiting of the first U-shaped rod 10 and prevents the second support roller 7 from deflecting and affecting the straightening of the connecting line 12. The limiting rod 901 is fixedly set on the rod body of the first U-shaped rod 10, and the limiting grooves 902 are opened on the rod body of the limiting rod 901.
[0029] Specifically, when the connecting line 12 is on the first support roller 6, the electric telescopic rod 302 on the drive structure 3 drives the second support plate 303 to move. Then, the second support plate 303 drives the second support roller 7 on the first support plate 15 to squeeze the connecting line 12 through the first U-shaped rod 10 and the spring telescopic rod 11. During the straightening process of the connecting line 12, the bending of the connecting line 12 pushes the second support roller 7 on the second U-shaped tube in the opposite direction. Then, the first support plate 15 on the second U-shaped tube deflects and drives the spring telescopic rod 11 to retract. The second support roller 7 can be automatically arranged in a stepped manner according to the bending shape of the connecting line 12, which makes it easier to apply a more stable and uniform tension to the connecting line.
[0030] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. An automatic wire straightening and detection device, comprising a base plate (1), characterized in that, It also includes a connecting line (12), several first connecting structures (8), second connecting structures (9), a first support plate (15) and a straightening structure (2). A driving structure (3) is fixedly provided on the top side of the base plate (1). A temperature control structure (5) is provided on the front side of the driving structure (3). A straightening detection structure (4) is provided on the top side of the base plate (1). A spring telescopic rod (11) is provided between the drive structure (3) and the first support plate (15). The first support plate (15) and the second U-shaped rod (13) are connected to each other through the first connecting structure (8). The drive structure (3) and the first support plate (15) are connected to each other through the first U-shaped rod (10). The first U-shaped rod (10) and the second U-shaped rod (13) are rotatably provided with second support rollers (7). The first U-shaped rod (10) and the second U-shaped rod (13) are connected to each other through the second connecting structure (9). Heating tubes (14) are provided inside the first U-shaped rod (10) and the second U-shaped rod (13). Several first support rollers (6) are rotatably provided on the top side of the bottom plate (1).
2. The automatic wire straightening and detection device according to claim 1, characterized in that: The first support plate (15) is rotatably disposed inside the first U-shaped rod (10), and the connecting line (12) abuts against the first support roller (6) and the second support roller (7).
3. The automatic wire straightening and detection device according to claim 1, characterized in that: A temperature control structure (5) is provided on the front side of the drive structure (3), and the temperature control structure (5) and the heating tube (14) are connected to each other by wires.
4. The automatic wire straightening and detection device according to claim 1, characterized in that: The drive structure (3) includes a housing (301) and a second support plate (303). The second support plate (303) is fixed to the first U-shaped rod (10) and rotatably connected to the spring telescopic rod (11). The housing (301) is fixedly installed on the top side of the base plate (1).
5. The automatic wire straightening and detection device according to claim 4, characterized in that: An electric telescopic rod (302) is fixedly installed on the inner top surface of the housing (301), and the second support plate (303) is fixedly installed at the lower end of the electric telescopic rod (302).
6. The automatic wire straightening and detection device according to claim 1, characterized in that: The straightening structure (2) includes a support block (201) and a tapered tube (202), wherein the support block (201) is fixedly disposed on the top side of the base plate (1).
7. The automatic wire straightening and detection device according to claim 6, characterized in that: The tapered tube (202) is fixedly installed inside the support block (201).
8. The automatic wire straightening and detection device according to claim 1, characterized in that: The first connecting structure (8) includes a slide rod (801) and a slide groove (802). The slide rod (801) is fixedly disposed inside the second U-shaped rod (13), and the slide groove (802) is opened inside the first support plate (15).
9. The automatic wire straightening and detection device according to claim 8, characterized in that: The slide bar (801) is slidably disposed inside the slide groove (802).
10. The automatic wire straightening and detection device according to claim 1, characterized in that: The second connection structure (9) includes a limiting rod (901) and several limiting grooves (902). The limiting rod (901) is fixedly installed on the body of the first U-shaped rod (10), and the limiting grooves (902) are opened on the body of the limiting rod (901).