Intelligent oil-throwing scrap iron separation equipment for thread rolling machine
The intelligent oil-slinging and iron filings separation equipment, which uses components such as an oil-slinging tilting inner barrel, an air source filter, and an iron filings separator, solves the problems of difficult iron filings separation and oil pollution in the oil-slinging equipment of wire rolling machines, achieving efficient oil slinging and automated separation, and reducing production costs.
Patent Information
- Application Number
- CN202423191870.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing thread rolling machine oil-removal equipment suffers from problems such as difficulty in separating iron filings, oil pollution of the workshop, and a large turnover area for finished parts, resulting in high production costs and low work efficiency.
An intelligent oil-slinging and iron-chip separation device was designed, including an oil-slinging machine body, an oil-slinging tilting inner barrel, an air source filter, and an iron-chip separator. Through centrifugal separation by the oil-slinging tilting inner barrel, impurity filtration by the air source filter, and separation by the vibration motor of the iron-chip separator, oil, iron chips, and parts are separated.
It improved oil removal efficiency, reduced oil pollution, optimized the workshop environment, lowered production costs, and increased the level of factory automation.
Smart Images
Figure CN223544009U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of intelligent oil-removing and iron-shaving separation equipment for thread rolling machines, specifically an intelligent oil-removing and iron-shaving separation equipment for thread rolling machines. Background Technology
[0002] A thread rolling machine is a mechanical device used to process threaded parts. When it is working, it processes cylindrical workpieces into threaded parts of various specifications through a rolling operation. It has the advantages of simple operation and low maintenance cost. However, an oil-throwing device is required when the thread rolling machine is working.
[0003] Oil-slinging and iron filings separation equipment is also known as an oil slinger or oil remover. When it is working, it can effectively remove the oil attached to the oil return parts, thereby improving the quality of the oil and allowing it to be reused. The oil slinger of the thread rolling machine has the advantages of high efficiency and shortened production cycle, as well as the advantages of reduced cost and optimized workshop environment.
[0004] During the thread rolling process, iron filings are generated. These impurities can affect subsequent processing and cause unnecessary trouble. When general oil-removing equipment is working, the working efficiency is low, the turnover area of finished parts is large, and it does not have a good structure for separating iron filings and recovering oil, resulting in oil stains all over the workshop, which will affect subsequent work.
[0005] In order to address the above problems and overcome the aforementioned shortcomings, it is urgent to innovate the design based on the existing intelligent oil-slinging equipment. Utility Model Content
[0006] The purpose of this utility model is to provide an intelligent oil-scraping and iron-shaving separation device for thread rolling machines, so as to solve the problems mentioned in the background art, such as high oil consumption, difficulty in separating iron-shavings, high factory production costs, oil stains all over the workshop floor, and large turnover area of finished parts.
[0007] To achieve the above objectives, the present invention provides the following technical solution: an intelligent oil-slinging and iron filings separation device for a wire rolling machine, comprising an oil-slinging machine body, a first support fixedly connected to the lower surface of the oil-slinging machine body, a first adjusting foot cup fixedly connected to the lower surface of the first support, and a feeding frame fixedly connected to the upper surface of the oil-slinging machine body.
[0008] Also includes:
[0009] A discharge frame is fixedly connected to the surface of the oil slinger body.
[0010] An oil-slinging tilting inner barrel is rotatably connected inside the body of the oil-slinging machine, and an outer barrel is fixedly connected to the surface of the oil-slinging tilting inner barrel.
[0011] An air source filter is fixedly connected to the lower end of the first bracket, and the air source filter is used to filter water powder and impurities.
[0012] The main body of the iron scrap separator has a receiving frame fixedly connected to its upper surface, and the receiving frame is located at the lower end of the discharge frame when it is working.
[0013] Preferably, a solenoid valve is fixedly connected to the lower surface of the first bracket, and the solenoid valve and the oil-throwing and tilting inner tank are electrically connected.
[0014] Preferably, an alarm light is fixedly connected to the upper surface of the oil slinger body, and the alarm light is used to detect abnormal operation of the equipment.
[0015] Preferably, the inner barrel of the oil-slinging and tilting drum is equipped with a bearing body, and a bearing pressure plate is attached to the upper surface of the bearing body.
[0016] Preferably, the bearing pressure plate is fixedly connected to the inner wall of the oil-throwing and tilting inner barrel.
[0017] Preferably, a lower oil plate is fixedly connected to the surface of the outer barrel, and an auxiliary motor is fixedly connected to the lower surface of the outer barrel.
[0018] Preferably, the oil-slinging and tilting inner barrel has a mesh structure, and an oil seal is fixedly connected inside the oil-slinging and tilting inner barrel.
[0019] Preferably, a vibration motor is bolted to the surface of the main body of the scrap separator, and a scrap discharge plate is fixedly connected to the lower end of the main body of the scrap separator. A second bracket is fixedly connected to the lower surface of the main body of the scrap separator, and a second adjusting foot cup is fixedly connected to the lower surface of the second bracket. A screw part discharge plate is fixedly connected to the end of the main body of the scrap separator.
[0020] Preferably, the main body of the scrap separator is internally fixedly connected to a screen side plate, and the inner wall of the screen side plate is fixedly connected to a steel bar. The surface of the screen side plate is fixedly connected to a handle, and the screen side plate is symmetrically distributed about the center of the handle. At the same time, the surface of the screen side plate is fixedly connected to a support plate that provides support.
[0021] Compared with the prior art, the beneficial effects of this utility model are: the intelligent oil-slinging and iron filings separation device for the thread rolling machine adopts a novel structural design, the specific details of which are as follows:
[0022] (1) The intelligent oil-slinging iron filings separation equipment used in the wire rolling machine is used. When working, the main body of the oil-slinging machine is fed through the feeding frame. The material will enter the inside of the oil-slinging and turning inner barrel. After the oil-slinging is completed, the solenoid valve controls the oil-slinging and turning inner barrel to turn, so that the oil can be centrifugally separated and recovered, reducing the processing pressure of subsequent processes.
[0023] Furthermore, when the main body of the oil slinger is working, the overall height of the device can be adjusted by the first adjusting foot cup, thereby improving the overall flexibility of the device.
[0024] (2) The thread rolling machine uses an intelligent oil-slinging and iron filings separation device. When the main body of the oil-slinging machine is working, the air source filter can filter water powder and dust and other impurities.
[0025] Furthermore, when air pressure or voltage problems occur during the operation of the oil shovel, the alarm light will illuminate, allowing staff to promptly understand the situation on site and take timely action, thus improving the overall safety of the device.
[0026] (3) The wire rolling machine uses an intelligent oil-scraping and iron filings separation device. The lower oil plate connected to the surface of the outer barrel facilitates the work of removing chips and oil. The lower oil plate collects oil and waste chips, which is convenient for cleaning and waste liquid recycling.
[0027] (4) The thread rolling machine uses an intelligent oil-slinging and iron filings separation device. After the material is processed by the main body of the oil-slinging machine, it will be discharged through the discharge frame and enter the receiving frame, where it will be processed by the main body of the iron filings separator. When the main body of the iron filings separator is working, the vibration motor starts. At this time, the screen side plate, screw parts discharge plate, steel bars and support plate vibrate. The device separates the parts, oil and water and iron filings discharged from the thread rolling machine, realizes the most basic separation function, optimizes the working environment and improves the degree of factory automation. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the connection structure between the main body of the oil slinger and the first support frame of this utility model;
[0029] Figure 2 This is a schematic diagram of the connection structure between the main body of the oil slinger and the discharge frame of this utility model;
[0030] Figure 3 This is a schematic diagram of the connection structure between the inner and outer tubs of the present invention.
[0031] Figure 4 This is a schematic diagram of the novel structure of the oil-slinging tilting inner barrel and the oil seal connection in this practical application;
[0032] Figure 5 This is a schematic diagram of the connection structure between the main body of the scrap separator and the screw parts discharge plate of this utility model;
[0033] Figure 6 This is a schematic diagram of the connection structure between the reinforcing steel bar and the side plate of the mesh screen in this utility model.
[0034] In the diagram: 1. Main body of the oil slinger; 2. First support; 3. First adjusting feet; 4. Feeding frame; 5. Alarm light; 6. Discharge frame; 7. Inner tub for oil slinging and tilting; 8. Air source filter; 9. Solenoid valve; 10. Outer tub; 11. Bearing pressure plate; 12. Bearing body; 13. Auxiliary motor; 14. Oil seal; 15. Lower oil plate; 16. Main body of the scrap separator; 17. Receiving frame; 18. Scrap scrap discharge plate; 19. Vibrating motor; 20. Second support; 21. Second adjusting feet; 22. Screw parts discharge plate; 23. Reinforcing bar; 24. Handle; 25. Support plate; 26. Screen side plate. Detailed Implementation
[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0036] Example 1: The oil-slinging machine body 1 can quickly achieve the oil-slinging operation, such as... Figures 1-4 As shown:
[0037] The system includes an oil slinger body 1, a first bracket 2 fixedly connected to the lower surface of the oil slinger body 1, a first adjusting foot cup 3 fixedly connected to the lower surface of the first bracket 2, and a feeding frame 4 fixedly connected to the upper surface of the oil slinger body 1.
[0038] Also includes:
[0039] The discharge frame 6 is fixedly connected to the surface of the oil slinger body 1. The oil slinger tilting inner barrel 7 is rotatably connected to the inside of the oil slinger body 1, and the surface of the oil slinger tilting inner barrel 7 is fixedly connected to the outer barrel 10. The air source filter 8 is fixedly connected to the lower end of the first bracket 2 and is used to filter water powder and impurities. The iron filings separator body 16 has a receiving frame 17 fixedly connected to its upper surface, and the receiving frame 17 is located at the lower end of the discharge frame 6 when working. The lower surface of the first bracket 2 is fixedly connected to the solenoid valve 9, and the solenoid valve 9 and the oil slinger tilting inner barrel 7 are electrically connected.
[0040] During operation, the main body 1 of the oil slinger is fed through the feeding frame 4, and the material enters the interior of the oil slinger tilting inner barrel 7. At this time, the solenoid valve 9 controls the tilting inner barrel 7 to tilt, so that the solid and liquid are quickly separated, which improves the working efficiency. When the main body 1 of the oil slinger is working, the height of the entire device can be adjusted by the first adjusting foot cup 3, thereby improving the overall flexibility of the device.
[0041] Example 2: Unlike Example 1, the alarm light 5 can improve the overall safety of the device, such as... Figure 1 and Figure 2 As shown:
[0042] An alarm light 5 is fixedly connected to the upper surface of the oil slinger body 1, and the alarm light 5 is used to detect abnormal operation of the equipment. The inner tank 7 of the oil slinger is equipped with a bearing body 12, and a bearing pressure plate 11 is attached to the upper surface of the bearing body 12.
[0043] The bearing pressure plate 11 is fixedly connected to the inner wall of the oil-slinging and tilting inner barrel 7. The surface of the outer barrel 10 is fixedly connected to the lower oil plate 15, and the lower surface of the outer barrel 10 is fixedly connected to the auxiliary motor 13. The oil-slinging and tilting inner barrel 7 has a mesh structure, and the inside of the oil-slinging and tilting inner barrel 7 is fixedly connected to the oil seal 14.
[0044] When the main body 1 of the oil slinger is working, the air source filter 8 can filter impurities such as water powder and dust. At the same time, if there are problems with air pressure and voltage during the operation of the main body 1 of the oil slinger, the alarm light 5 will light up, so that the staff can understand the situation on site in time and take timely action, which improves the overall safety of the device. The lower oil plate 15 connected to the surface of the outer barrel 10 facilitates the removal of chips and oil. The lower oil plate 15 collects oil and waste chips, which is convenient for cleaning and waste liquid recycling.
[0045] Example 3: Unlike Example 2, the main body 16 of the scrap separator can separate scrap, oil, and parts, such as... Figure 5 and Figure 6 As shown:
[0046] A vibrating motor 19 is bolted to the surface of the main body 16 of the scrap separator, and a scrap discharge plate 18 is fixedly connected to the lower end of the main body 16 of the scrap separator. A second bracket 20 is fixedly connected to the lower surface of the main body 16 of the scrap separator, and a second adjusting foot cup 21 is fixedly connected to the lower surface of the second bracket 20. A screw parts discharge plate 22 is fixedly connected to the end of the main body 16 of the scrap separator.
[0047] The main body 16 of the scrap separator is internally fixedly connected to a screen side plate 26, and a steel bar 23 is fixedly connected to the inner wall of the screen side plate 26. A handle 24 is fixedly connected to the surface of the screen side plate 26, and the screen side plate 26 is symmetrically distributed about the center of the handle 24. At the same time, a support plate 25 is fixedly connected to the surface of the screen side plate 26 to provide support.
[0048] After the material is processed by the oil slinger body 1, it will be discharged through the discharge frame 6 and enter the receiving frame 17, where it will be processed by the scrap separator body 16. When the scrap separator body 16 is working, the vibration motor 19 starts. At this time, the screen side plate 26, the screw parts discharge plate 22, the steel bar 23, and the support plate 25 vibrate, separating the parts, oil, water, and scrap discharged from the wire rolling machine, achieving the most basic separation function, optimizing the working environment, and improving the degree of factory automation.
[0049] The above is the entire working process of the device, and all contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0050] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An intelligent oil-slinging iron filings separation device for a wire rolling machine, comprising an oil-slinging machine body (1), wherein a first support (2) is fixedly connected to the lower surface of the oil-slinging machine body (1), and a first adjusting foot cup (3) is fixedly connected to the lower surface of the first support (2), and a feeding frame (4) is fixedly connected to the upper surface of the oil-slinging machine body (1). Its features are, Also includes: The discharge frame (6) is fixedly connected to the surface of the oil slinger body (1); The inner barrel (7) for oil slinging is rotatably connected to the inside of the main body (1) of the oil slinger, and the surface of the inner barrel (7) for oil slinging is fixedly connected to the outer barrel (10). Air source filter (8), which is fixedly connected to the lower end of the first bracket (2), and is used to filter water powder and impurities; The main body (16) of the scrap separator has a receiving frame (17) fixedly connected to its upper surface, and the receiving frame (17) is located at the lower end of the discharge frame (6) when it is working.
2. The intelligent oil-scraping and iron filings separation device for a wire rolling machine according to claim 1, characterized in that: A solenoid valve (9) is fixedly connected to the lower surface of the first bracket (2), and the solenoid valve (9) and the oil-slinging and tilting inner barrel (7) are connected by electrical signals.
3. The intelligent oil-scraping and iron filings separation device for a wire rolling machine according to claim 1, characterized in that: An alarm light (5) is fixedly connected to the upper surface of the oil slinger body (1), and the alarm light (5) is used to detect abnormal operation of the equipment.
4. The intelligent oil-slinging and iron filings separation device for a wire rolling machine according to claim 1, characterized in that: The inner tank (7) for oil spill reversing is equipped with a bearing body (12), and a bearing pressure plate (11) is attached to the upper surface of the bearing body (12).
5. The intelligent oil-scraping and iron filings separation device for a wire rolling machine according to claim 4, characterized in that: The bearing pressure plate (11) is fixedly connected to the inner wall of the oil-throwing and tilting inner barrel (7).
6. The intelligent oil-slinging and iron filings separation device for a wire rolling machine according to claim 1, characterized in that: The outer barrel (10) is fixedly connected to a lower oil plate (15), and an auxiliary motor (13) is fixedly connected to the lower surface of the outer barrel (10).
7. The intelligent oil-scraping and iron filings separation device for a wire rolling machine according to claim 1, characterized in that: The oil-slinging and tilting inner barrel (7) has a mesh structure, and an oil seal (14) is fixedly connected inside the oil-slinging and tilting inner barrel (7).
8. The intelligent oil-slinging and iron filings separation device for a wire rolling machine according to claim 1, characterized in that: The surface of the main body (16) of the scrap separator is bolted with a vibration motor (19), and the lower end of the main body (16) of the scrap separator is fixedly connected with a scrap feed plate (18), and the lower surface of the main body (16) of the scrap separator is fixedly connected with a second bracket (20), and the lower surface of the second bracket (20) is fixedly connected with a second adjusting foot cup (21). The end of the main body (16) of the scrap separator is fixedly connected with a screw parts discharge plate (22).
9. The intelligent oil-scraping and iron filings separation device for a wire rolling machine according to claim 1, characterized in that: The main body (16) of the scrap separator is fixedly connected to a screen side plate (26), and a steel bar (23) is fixedly connected to the inner wall of the screen side plate (26). A handle (24) is fixedly connected to the surface of the screen side plate (26), and the screen side plate (26) is symmetrically distributed about the center of the handle (24). At the same time, a support plate (25) is fixedly connected to the surface of the screen side plate (26) to provide support.