Forging turnover device for forging machining
By designing the adjustment and flipping positioning components, the shortcomings of the forging flipping device in terms of angle and height adjustment are solved, thus achieving precision and flexibility in forging processing.
Patent Information
- Application Number
- CN202422997563.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Existing forging flipping devices are inadequate in terms of precise angle positioning and clamping height adjustment, which makes forging processing inconvenient.
The device employs adjustment and flipping positioning components, and uses components such as synchronous electric telescopic rods, synchronous motors and driven gears to achieve precise positioning and multi-angle flipping of forgings. The combination of scale and ball bearing structure improves the flexibility and accuracy of the device.
It enables precise angle and height adjustment for forging flipping, improving the flexibility and accuracy of forging processing.
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Figure CN223544028U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of forging processing, specifically a forging turning device for forging processing. Background Technology
[0002] Forging is a processing method that uses forging machinery to apply pressure to a metal billet, causing it to undergo plastic deformation to obtain a forging with certain mechanical properties, shape, and size. The mechanical properties of forgings are generally superior to those of castings made of the same material. During the forging process, the forging needs to be flipped. A search of application number CN202120415801.X discloses a forging flipping device for forging processing, which includes a base, a first column and a second column fixedly connected to the top of the base, cavities inside the first and second columns, a first slide cylinder fixedly connected to the top of the first column, a second slide cylinder fixedly connected to the top of the second column, a first lifting shaft movably connected inside the first slide cylinder, a first slider fixedly connected to the bottom end of the first lifting shaft, and a first... The device has a sliding groove, with a first slider slidably connected within it. A first sleeve is fixedly connected to the top of a first lifting shaft, and a second lifting shaft is movably connected within a second sliding cylinder. A second slider is fixedly connected to the bottom of the second lifting shaft. By setting a clamping mechanism, the forging can be clamped more efficiently and conveniently. By setting a lifting mechanism, the forging can be lifted and then flipped, making it more convenient to flip the forging and allowing for forging on both sides. However, the above description still has the following drawbacks in actual use: the device is not convenient for accurately positioning the flipping angle during the flipping process of the forging, and the clamping height needs to be adjusted due to the large size of the forging, which makes it inconvenient to process the forging. Therefore, it is necessary to design a more practical forging flipping device for forging processing. Utility Model Content
[0003] The purpose of this invention is to provide a forging turning device for forging processing, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a forging turning device for forging processing, comprising a base plate, wherein adjusting components are provided on both sides of the top of the base plate;
[0005] The adjustment assembly includes two support plates installed on both sides of the top of the base plate. The top sides of the two support plates are fixedly connected to two sets of support blocks provided on both sides of the two mounting housings via synchronous electric telescopic rods. The middle of the other side of the two mounting housings is provided with sliders. The sides of the two sliders are slidably connected to the inner walls of the two fixing frames. The edges of the inner walls of the two fixing frames are provided with scales. The surfaces of the two sets of scales and the edges of the two sliders are provided with pointers. The inner walls of the two mounting housings are rotatably connected to the inner walls of the two fixing rings via a flip positioning assembly.
[0006] A flip positioning assembly includes a bushing installed in the middle of the inner wall of the mounting housing. The inner wall of the bushing is rotatably connected to a connecting shaft located in the middle of one side of the driven gear. Several teeth on the side of the driven gear mesh with several teeth on the side of the drive gear. One side of the drive gear is fixedly connected to the output shaft of a synchronous motor. A limiting ring is provided on the edge of the driven gear. The surface of the limiting ring is rotatably connected to an annular groove opened in the inner wall of the fixed ring. The two sides of the two fixed rings are fixedly connected to the edges of the two inner walls of the mounting housing.
[0007] As a preferred embodiment of this utility model: the edge of the inner wall of the fixing ring is fixedly connected to one side of the mounting disc by a number of connecting blocks, an electric push rod is provided in the middle of the surface of the mounting disc, a clamping block is fixedly connected to the telescopic end of the electric push rod, and a protective pad is provided on the other side of the clamping block.
[0008] As a preferred embodiment of this utility model: the surface of the mounting disc is provided with a plurality of through holes, the inner walls of the plurality of through holes are all connected to limit rods, one end of the plurality of limit rods is fixedly connected to a limit block, and the other end of the plurality of limit rods is fixedly connected to a clamping block.
[0009] As a preferred embodiment of this utility model: the inner wall of the fixing frame is provided with a guide rod, and the slider is slidably connected to the surface of the guide rod.
[0010] As a preferred embodiment of this utility model: the inner walls of both mounting housings are provided with rotating holes, and the inner walls of the two rotating holes are rotatably connected to the output shafts of the two synchronous motors.
[0011] As a preferred embodiment of this utility model: the inner wall of the annular groove is provided with a plurality of balls, and the surfaces of the plurality of balls are rotatably connected to the side of the limiting ring.
[0012] As a preferred embodiment of this utility model: a vertical plate is provided at one corner of the top of the base plate, and a control panel is provided on the surface of the vertical plate. The synchronous electric telescopic rod, the synchronous motor and the electric push rod are all electrically connected to an external power supply through the control panel.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] (1) The two sets of synchronous electric telescopic rods on the two bearing plates, together with the two sets of support blocks, drive the two mounting shells to move. The two mounting shells drive the two sliders to move on the guide rod surface of the inner wall of the two fixed frame, thereby limiting their movement. The two sliders drive the two sets of pointers to move on the surface of the two sets of scales until they stop at the appropriate height, thereby adjusting the clamping height of the clamping structure on the inner fixed ring of the two mounting shells, which improves the flexibility of the device.
[0015] (2) Two synchronous motors drive two drive gears to rotate, which in turn drive two driven gears to rotate. The driven gears then drive two connecting shafts to rotate on the inner walls of the two bushings, thus limiting their rotation. The control panel controls the two synchronous motors to ensure that the two driven gears rotate in the same direction. The two driven gears drive two limiting rings on the edge to rotate in the annular grooves within the two fixed rings. The presence of several balls in the annular grooves further improves the smoothness of the driven gear rotation. The two driven gears, in conjunction with the clamping structure on the surface, drive the forging to rotate, enabling adjustment and flipping at different angles, thus improving the accuracy of the equipment. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the adjustment component structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the flip positioning component structure of this utility model;
[0019] Figure 4 This is a schematic diagram of the fixing ring structure of this utility model.
[0020] In the diagram: 1. Base plate; 11. Vertical plate; 12. Control panel;
[0021] 2. Adjustment assembly; 21. Bearing plate; 22. Synchronous electric telescopic rod; 23. Mounting housing; 24. Support block; 25. Slider; 26. Fixing bracket; 27. Scale; 28. Pointer; 29. Guide rod; 210. Drill hole;
[0022] 3. Flipping and positioning assembly; 31. Bushing; 32. Driven gear; 33. Connecting shaft; 34. Drive gear; 35. Synchronous motor; 36. Limit ring;
[0023] 4. Fixing ring; 41. Annular groove; 42. Connecting block; 43. Mounting disc; 44. Electric push rod; 45. Clamping block; 46. Protective pad; 47. Through hole; 48. Limiting rod; 49. Limiting block; 410. Ball bearing. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0025] Please see Figure 1 - Figure 4 A forging turning device for forging processing includes a base plate 1, and adjusting components 2 are provided on both sides of the top of the base plate 1.
[0026] Please see Figure 2 Adjustment component 2 includes two support plates 21 installed on the top sides of the base plate 1. The top sides of the two support plates 21 are fixedly connected to two sets of support blocks 24 provided on both sides of the two mounting housings 23 via synchronous electric telescopic rods 22. The middle of the other side of the two mounting housings 23 is provided with sliders 25. The sides of the two sliders 25 are slidably connected to the inner walls of the two fixing frames 26. The edges of the inner walls of the two fixing frames 26 are provided with scales 27. The surfaces of the two sets of scales 27 and the edges of the two sliders 25 are provided with pointers 28. The inner walls of the two mounting housings 23 are rotatably connected to the inner walls of the two fixing rings 4 via a flip positioning component 3.
[0027] In practical use: the two sets of synchronous electric telescopic rods 22 on the two bearing plates 21, together with the two sets of support blocks 24, drive the two mounting housings 23 to move. The two mounting housings 23 drive the two sliders 25 to move on the guide rods 29 on the inner wall of the two fixed frames 26, thereby limiting their movement. The two sliders 25 drive the two sets of pointers 28 to move on the surface of the two sets of scales 27 until they stop at the appropriate height, thereby adjusting the clamping height of the clamping structure on the fixing rings 4 inside the two mounting housings 23, improving the flexibility of the device.
[0028] Please see Figure 3The flip positioning assembly 3 includes a bushing 31 installed in the middle of the inner wall of the mounting housing 23. The inner wall of the bushing 31 is rotatably connected to a connecting shaft 33 provided in the middle of one side of the driven gear 32. Several teeth on the side of the driven gear 32 mesh with several teeth on the side of the drive gear 34. One side of the drive gear 34 is fixedly connected to the output shaft of the synchronous motor 35. A limiting ring 36 is provided on the edge of the driven gear 32. The surface of the limiting ring 36 is rotatably connected to an annular groove 41 opened in the inner wall of the fixed ring 4. The two sides of the two fixed rings 4 are fixedly connected to the edges of the two inner walls of the mounting housing 23.
[0029] In practical use: two synchronous motors 35 drive two drive gears 34 to rotate, the two drive gears 34 drive two driven gears 32 to rotate, and the two driven gears 32 drive two connecting shafts 33 to rotate on the inner walls of two bushings 31, thereby limiting their rotation. The control panel 12 controls the two synchronous motors 35 so that the two driven gears 32 rotate in the same direction. The two driven gears 32 drive two edge limiting rings 36 to rotate in the annular grooves 41 in the two fixed rings 4. The several balls 410 in the two annular grooves 41 improve the smoothness of the rotation of the driven gears 32. The two driven gears 32, together with the clamping structure on the surface, drive the forging to rotate, realize the adjustment of different angles and flipping, and improve the accuracy of the device when flipping the forging.
[0030] Please see Figure 4 The edge of the inner wall of the fixing ring 4 is fixedly connected to one side of the mounting disc 43 by several connecting blocks 42. An electric push rod 44 is provided in the middle of the surface of the mounting disc 43. A clamping block 45 is fixedly connected to the telescopic end of the electric push rod 44. A protective pad 46 is provided on the other side of the clamping block 45.
[0031] Please see Figure 4 The surface of the mounting disc 43 has several through holes 47. The inner walls of the through holes 47 are connected to limit rods 48. One end of each limit rod 48 is fixedly connected to a limit block 49, and the other end of each limit rod 48 is fixedly connected to a clamping block 45.
[0032] In practical use: the electric push rod 44 drives the clamping block 45 to rotate, and the clamping block 45, together with the protective pad 46, clamps and fixes the forging. When the clamping block 45 moves, it drives several limit rods 48 to move in several through holes 47 on the mounting disc 43, thereby limiting the movement of the clamping block 45. In conjunction with several limit blocks 49, the range of movement of the clamping block 45 is limited.
[0033] Please see Figure 2 The inner wall of the fixed frame 26 is provided with a guide rod 29, and the slider 25 is slidably connected to the surface of the guide rod 29.
[0034] In practical use: the slider 25 moves on the surface of the guide rod 29 on the inner wall of the fixed frame 26, thereby facilitating the limitation of its movement.
[0035] Please see Figure 2 The inner walls of the two mounting housings 23 are provided with rotating holes 210, and the inner walls of the two rotating holes 210 are rotatably connected to the output shafts of the two synchronous motors 35.
[0036] In practical use: the output shafts of the two synchronous motors 35 are rotatably connected to the two rotating holes 210 on the inner wall of the two mounting housings 23, so that the device can normally drive the forging to adjust the angle and flip.
[0037] Please see Figure 2 , Figure 3 The inner wall of the annular groove 41 is provided with a number of balls 410, and the surfaces of the balls 410 are rotatably connected to the side of the limiting ring 36.
[0038] In practical use: the driven gear 32 drives the limiting ring 36 to rotate on the inner wall of the annular groove 41, and cooperates with several balls 410 on the inner wall of the annular groove 41 to further improve the smoothness of the rotation of the driven gear 32.
[0039] Please see Figure 1 A vertical plate 11 is provided at one corner of the top of the base plate 1. A control panel 12 is provided on the surface of the vertical plate 11. The synchronous electric telescopic rod 22, the synchronous motor 35 and the electric push rod 44 are all electrically connected to an external power source through the control panel 12.
[0040] In practical use: The control panel 12 is used to control the synchronous electric telescopic rod 22, the synchronous motor 35 and the electric push rod 44, so as to facilitate the adjustment of the clamping height and the flipping angle of the forging.
[0041] In use, the two sets of synchronous electric telescopic rods 22 on the two bearing plates 21, together with the two sets of support blocks 24, drive the two mounting housings 23 to move. The two mounting housings 23 drive the two sliders 25 to move on the guide rods 29 on the inner wall of the two fixed frames 26, limiting their movement. The two sliders 25 drive the two sets of pointers 28 to move on the surfaces of the two sets of scales 27 until they stop at the appropriate height, adjusting the clamping height of the clamping structure on the fixing rings 4 inside the two mounting housings 23. The two synchronous motors 35 drive the two drive gears 34 to rotate, and the two drive gears 34 drive the two driven gears 32 to rotate. The driven gear 32 drives two connecting shafts 33 to rotate within the inner walls of two bushings 31, limiting their rotation. In conjunction with the control panel 12, the two synchronous motors 35 are controlled, ensuring that the two driven gears 32 rotate in the same direction. The two driven gears 32 drive two edge limiting rings 36 to rotate within the annular grooves 41 of the two fixed rings 4. The presence of several ball bearings 410 within the annular grooves 41 further improves the smoothness of the driven gears 32's rotation. The two driven gears 32, in conjunction with the surface clamping structure, drive the forging to rotate, enabling adjustment and flipping at different angles, thus improving the accuracy of the device when flipping the forging.
[0042] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A forging turning device for forging processing, characterized in that, Includes a base plate (1), and adjustment components (2) are provided on both sides of the top of the base plate (1); Adjustment component (2), the adjustment component (2) includes two support plates (21) installed on the top two sides of the base plate (1). The top two sides of the two support plates (21) are fixedly connected to two sets of support blocks (24) provided on both sides of the two mounting housings (23) by synchronous electric telescopic rods (22). The middle of the other side of the two mounting housings (23) is provided with sliders (25). The sides of the two sliders (25) are slidably connected to the inner walls of the two fixing frames (26). The edges of the inner walls of the two fixing frames (26) are provided with scales (27). The surfaces of the two sets of scales (27) and the edges of the two sliders (25) are provided with pointers (28). The inner walls of the two mounting housings (23) are rotatably connected to the inner walls of the two fixing rings (4) by flip positioning component (3). The flip positioning assembly (3) includes a bushing (31) installed in the middle of the inner wall of the mounting housing (23). The inner wall of the bushing (31) is rotatably connected to a connecting shaft (33) provided in the middle of one side of the driven gear (32). Several teeth on the side of the driven gear (32) mesh with several teeth on the side of the drive gear (34). One side of the drive gear (34) is fixedly connected to the output shaft of the synchronous motor (35). A limiting ring (36) is provided on the edge of the driven gear (32). The surface of the limiting ring (36) is rotatably connected to an annular groove (41) opened in the inner wall of the fixed ring (4). The two sides of the two fixed rings (4) are fixedly connected to the edges of the inner walls of the two mounting housings (23).
2. The forging turning device for forging processing according to claim 1, characterized in that: The edge of the inner wall of the fixing ring (4) is fixedly connected to one side of the mounting disc (43) by several connecting blocks (42). An electric push rod (44) is provided in the middle of the surface of the mounting disc (43). A clamping block (45) is fixedly connected to the telescopic end of the electric push rod (44). A protective pad (46) is provided on the other side of the clamping block (45).
3. A forging turning device for forging processing according to claim 2, characterized in that: The surface of the mounting disc (43) is provided with a plurality of through holes (47), and the inner walls of the plurality of through holes (47) are connected to limit rods (48). One end of the plurality of limit rods (48) is fixedly connected to a limit block (49), and the other end of the plurality of limit rods (48) is fixedly connected to a clamping block (45).
4. A forging turning device for forging processing according to claim 1, characterized in that: The inner wall of the fixing frame (26) is provided with a guide rod (29), and the slider (25) is slidably connected to the surface of the guide rod (29).
5. A forging turning device for forging processing according to claim 1, characterized in that: The inner walls of both mounting housings (23) are provided with rotating holes (210), and the inner walls of the two rotating holes (210) are rotatably connected to the output shafts of the two synchronous motors (35).
6. A forging turning device for forging processing according to claim 1, characterized in that: The inner wall of the annular groove (41) is provided with a plurality of balls (410), and the surfaces of the plurality of balls (410) are rotatably connected to the side of the limiting ring (36).
7. A forging turning device for forging processing according to claim 1, characterized in that: A vertical plate (11) is provided at one corner of the top of the base plate (1). A control panel (12) is provided on the surface of the vertical plate (11). The synchronous electric telescopic rod (22), synchronous motor (35) and electric push rod (44) are all electrically connected to an external power source through the control panel (12).
Citation Information
Patent Citations
Forging turnover device for forging machining
CN215090455U