Welding equipment for pin welding
By designing automated welding equipment and utilizing welding turntables and movable welding devices, the problems of low pin welding efficiency and poor adaptability were solved, achieving efficient and stable multi-specification pin welding.
Patent Information
- Application Number
- CN202422708160.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-07
AI Technical Summary
The current battery cover assembly pin welding mainly relies on manual operation, which leads to unstable welding quality, low efficiency and high cost, and it is difficult to adapt to various pin shapes.
Design a welding device that includes a worktable, a welding turntable, and a movable welding unit. The welding turntable enables automated feeding, welding, and unloading, and the movable welding unit and positioning components can adapt to different pin shapes.
It automates lead soldering, improves soldering efficiency, frees up labor, and can adapt to various lead shapes, thus improving soldering quality and compatibility.
Smart Images

Figure CN223544414U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery manufacturing technology, and in particular to a welding device for pin soldering. Background Technology
[0002] A battery is a device that converts chemical energy into electrical energy. Currently, batteries have a wide range of applications across many fields. The battery manufacturing process involves welding various structural components, such as the battery cover assembly and casing, the cover body and explosion-proof valve, and the terminals, all requiring corresponding welding equipment. While some welding is automated and performed directly on the production line, others, particularly in narrow areas or during the initial welding of certain parts, may require manual welding, resulting in lower welding efficiency.
[0003] For the pin welding of battery cover components, manual welding is often used. Operators place the pins into the corresponding welding fixtures and then operate the welding equipment to weld them. This method results in inconsistent welding quality, low welding efficiency, complex operation, and high cost. Moreover, the pins have unconventional and varied shapes, therefore, the welding equipment must meet multiple specification requirements.
[0004] In summary, there is an urgent need for a soldering device for pin soldering to solve the above-mentioned technical problems. Utility Model Content
[0005] One objective of this invention is to provide a welding device for pin soldering that enables multi-station soldering, improves soldering efficiency, and has high adaptability.
[0006] To achieve this objective, the present invention adopts the following technical solution:
[0007] Soldering equipment for lead soldering includes:
[0008] The workbench is provided with at least one loading station for loading the workpiece to be welded, at least one unloading station for unloading the workpiece to be welded, and at least one welding station for welding the workpiece to be welded.
[0009] A welding turntable is rotatably connected to the worktable. The welding turntable has multiple support parts along its circumference, which are used to support the workpiece to be welded. The welding turntable can rotate to drive the multiple support parts to circulate to the loading station, the welding station and the unloading station for operation.
[0010] At least one welding device is movably disposed at the welding station, and the welding device is used to weld the workpiece to be welded that has been transferred to the welding station.
[0011] Optionally, the workbench is equipped with a position sensor, which is located at any one of the multiple workstations. The position sensor can detect the carrier that arrives at the workstation.
[0012] Optionally, each of the aforementioned carrier portions is provided with a sensing element on its outer periphery, and the sensing element is capable of contacting the aforementioned position sensor.
[0013] Optionally, each of the aforementioned support portions may be detachably connected to a welding fixture, the welding fixture having a mounting portion, and the workpiece to be welded being mounted on the mounting portion.
[0014] Optionally, the welding apparatus includes a fixed base and a welding machine, wherein the fixed base is movably disposed at the welding station and the welding machine is disposed on the fixed base.
[0015] Optionally, the aforementioned fixing seat is provided with a plurality of waist-shaped holes extending in a second direction along a first direction, the second direction being perpendicular to the first direction, and the aforementioned welding station is provided with a plurality of threaded holes along the first direction. Bolts pass through the waist-shaped holes and are threadedly connected to the aforementioned threaded holes to fix the aforementioned fixing seat to the aforementioned welding station.
[0016] Optionally, the number of threaded holes is greater than the number of waist-shaped holes, so that the position of the fixing seat is adjustable along the first direction.
[0017] Optionally, it also includes at least one positioning component, which is provided in a one-to-one correspondence with the welding station. The positioning component can move in the vertical direction to press, position and release the workpiece to be welded that has been transferred to the welding station.
[0018] Optionally, the positioning component includes a driving member and a positioning fixture. The positioning fixture is disposed at the output end of the driving member. The driving member is used to drive the positioning fixture to move in the vertical direction so that the positioning fixture presses against or releases the workpiece to be welded.
[0019] Optionally, the positioning fixture is provided with welding holes, which are corresponding to the welding positions of the workpiece to be welded, so that the welding positions of the workpiece to be welded are exposed after the workpiece to be welded is pressed.
[0020] The beneficial effects of this utility model are:
[0021] This invention provides a welding device for lead soldering. By setting a welding turntable, and the rotation of the welding turntable, the various supporting parts circulate between the loading station, the welding station, and the unloading station, thereby realizing the loading, welding, and unloading of leads without the need for manual welding, freeing up labor and improving welding efficiency. Furthermore, the movable setting of the welding device facilitates the welding of leads of various specifications, and the welding position can be adjusted by adjusting the position of the welding device even if the welding position is different, thus achieving high adaptability. Attached Figure Description
[0022] Figure 1 This is an isometric view of a welding device for pin soldering provided in a specific embodiment of this utility model;
[0023] Figure 2 This is a top view of a welding device for pin soldering provided in a specific embodiment of this utility model;
[0024] Figure 3 This is a side view of a welding device for pin soldering provided in a specific embodiment of this utility model;
[0025] Figure 4 This is an isometric view from another perspective of the welding equipment for pin soldering provided in a specific embodiment of this utility model;
[0026] Figure 5 yes Figure 3 A magnified view of a section at point A in the middle;
[0027] Figure 6 yes Figure 4 A magnified view of a section at point B.
[0028] In the picture:
[0029] 10. Worktable; 11. Threaded hole;
[0030] 20. Welding turntable; 21. Bearing unit; 22. Induction element; 23. Welding fixture;
[0031] 31. Fixing base; 311. Waist-shaped hole;
[0032] 40. Position sensor;
[0033] 50. Positioning component; 51. Driving component; 52. Positioning fixture; 521. Welding hole; 53. Fixing structure; 54. Slider; 55. Guide rail; 56. Limiting component;
[0034] 200. Components to be welded. Detailed Implementation
[0035] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.
[0036] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0037] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0038] In the description of this embodiment, the terms "upper," "lower," "left," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.
[0039] This embodiment provides a welding device for pin soldering, which is used for rapid and precise soldering of pins to improve welding efficiency.
[0040] It should be noted that the component to be soldered 200 in this embodiment is a pin.
[0041] Please refer to Figures 1 to 4Specifically, the welding equipment for lead soldering includes a worktable 10, a welding turntable 20, and at least one welding device. The worktable 10 has at least one loading station for loading the workpiece 200, at least one unloading station for unloading the workpiece 200, and at least one welding station for welding the workpiece 200. The welding turntable 20 is rotatably connected to the worktable 10 and has multiple support sections 21 along its circumference, which support the workpiece 200. The welding turntable 20 can rotate to drive the multiple support sections 21 to circulate to the loading station, welding station, and unloading station for operation. The welding device is movably disposed at the welding station and is used to weld the workpiece 200 that has been transferred to the welding station.
[0042] The welding equipment for lead soldering in this embodiment, by setting a welding turntable 20 and rotating the welding turntable 20, allows each bearing part 21 to circulate between the loading station, the welding station, and the unloading station, thereby realizing the loading, welding, and unloading of leads without the need for manual welding, freeing up labor and improving welding efficiency. Furthermore, the movable setting of the welding device facilitates the welding of leads of various specifications, so that even if the welding position is different, the welding position can be adjusted by adjusting the position of the welding device, which has high adaptability.
[0043] Optionally, the number of bearing units 21 is not less than the number of workstations, so that each workstation can perform operations after the welding turntable 20 rotates to a position each time.
[0044] Preferably, the number of bearing sections 21 is greater than the number of workstations, so that multiple workpieces 200 to be welded can be loaded or unloaded at the same time, thereby further improving welding efficiency.
[0045] For example, in this embodiment, there are four support parts 21 and three workstations, which can improve welding efficiency.
[0046] Please refer to Figure 5 Furthermore, the workbench 10 is equipped with a position sensor 40, which is located at any of the multiple workstations. The position sensor 40 can detect the bearing part 21 that arrives at the workstation, so that each workstation can be sensed by the position sensor 40 during the operation, so that each workstation stops at the designated position with high accuracy, thereby realizing precise control of the rotation of the welding turntable 20.
[0047] Optionally, each support portion 21 is provided with a sensor 22 on its outer periphery. The sensor 22 can contact the position sensor 40, so that the position sensor 40 detects the sensor 22 and transmits a relevant signal to the control unit. The corresponding support portion 21 reaches the designated position to stop the rotation of the welding turntable 20.
[0048] Please refer to Figures 1 to 4 In this embodiment, each support portion 21 is detachably connected to a welding fixture 23, which has a mounting portion on which the workpiece 200 to be welded is mounted. The detachable connection between the welding fixture 23 and the support portion 21 allows the welding fixture 23 to be replaced with a matching welding fixture 23 after the specifications of the corresponding pins change, and the operation is convenient, thereby improving the adaptability of the welding equipment for pin welding.
[0049] Specifically, the mounting section has a mounting slot, and the pins are installed in the mounting slot with the soldering position facing upwards to enable the installation and soldering of the pins.
[0050] Furthermore, the welding turntable 20 is connected to a drive structure, which drives the welding turntable 20 to rotate, thereby realizing the rotation of the welding turntable 20.
[0051] Optionally, the worktable 10 is also provided with a fixing part, which is connected to the welding turntable 20 by a rotary bearing, thereby realizing the rotational connection between the welding turntable 20 and the worktable 10.
[0052] In this embodiment, the welding apparatus includes a fixed base 31 and a welding machine. The fixed base 31 is movably disposed at the welding station, and the welding machine is disposed on the fixed base 31. The position of the welding machine can be moved by means of the fixed base 31, thereby adjusting the welding position of the welding machine. This arrangement also enables position adjustment for both movable and immovable welding machines, thereby achieving adjustment of the welding position.
[0053] Specifically, the fixing seat 31 has multiple oblong holes 311 extending in a second direction along a first direction, with the second direction perpendicular to the first direction. The welding station has multiple threaded holes 11 along the first direction. Bolts pass through the oblong holes 311 and are threaded into the threaded holes 11 to fix the fixing seat 31 to the welding station. When position adjustment is required, the bolts are loosened, and the fixing seat 31 moves along the extension direction of the oblong holes 311 to achieve position adjustment of the welding device in the second direction.
[0054] Optionally, the number of threaded holes 11 is greater than the number of slotted holes 311, so that the position of the fixing seat 31 is adjustable along the first direction, thereby making the positions of the welding device in two mutually perpendicular horizontal directions adjustable. Through the automatic adjustment of the vertical direction by the welding machine, the position of the welding device in each direction is adjustable, thereby improving the adaptability of the welding equipment for lead welding.
[0055] Please refer to Figures 3 to 6In this embodiment, the welding equipment for pin welding also includes at least one positioning component 50. The positioning component 50 is set one-to-one with the welding station. The positioning component 50 can move in the vertical direction to press, position and release the workpiece 200 that has been transferred to the welding station, thereby realizing the positioning of the pin. This prevents the pin from moving during the welding process, improves the accuracy of pin welding, and thus improves the welding quality.
[0056] Specifically, the positioning component 50 includes a drive member 51 and a positioning fixture 52. The positioning fixture 52 is disposed at the output end of the drive member 51. The drive member 51 is used to drive the positioning fixture 52 to move in the vertical direction so that the positioning fixture 52 presses against or releases the workpiece 200 to be welded. This enables the positioning component 50 to press, position, and release the workpiece 200 to be welded, thereby facilitating the welding operation of the workpiece 200.
[0057] More specifically, the positioning fixture 52 is provided with welding holes 521, which are corresponding to the welding positions of the workpiece 200 to be welded, so that the welding positions of the workpiece 200 are exposed after the workpiece 200 is pressed, thereby enabling the welding device to weld the welding positions of the workpiece 200.
[0058] Furthermore, the positioning component 50 also includes a fixing structure 53, which is fixed to the welding device or the worktable 10. The driving component 51 is disposed on the fixing structure 53. The fixing structure 53 can fix the entire positioning component 50.
[0059] Furthermore, the positioning assembly 50 also includes a slider 54 and a guide rail 55. One of the positioning fixture 52 and the fixing structure 53 is provided with a guide rail 55, and the other is provided with a slider 54. The slider 54 is slidably connected to the guide rail 55, which can guide and restrict the movement direction of the positioning fixture 52. Specifically, the fixing structure 53 is provided with a guide rail 55, and the positioning fixture 52 is provided with a slider 54 to guide the movement of the positioning fixture 52.
[0060] Furthermore, the positioning component 50 also includes two limiting members 56, which are respectively disposed at the top and bottom of the positioning fixture 52 to limit and adjust the positioning fixture 52 in the vertical direction, thereby realizing the adjustment of the positioning position of the positioning fixture 52 on the workpiece 200 to be welded, thereby improving the adaptability of the welding equipment for pin welding.
[0061] Optionally, the limiting member 56 located at the bottom of the positioning fixture 52 can also serve as the sensing element 22 of the position sensor 40 to reduce the number of parts.
[0062] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.
Claims
1. A welding apparatus for lead soldering, characterized in that, include: The workbench (10) is provided with at least one loading station for loading the workpiece (200) to be welded, at least one unloading station for unloading the workpiece (200) to be welded, and at least one welding station for welding the workpiece (200). A welding turntable (20) is rotatably connected to the workbench (10). The welding turntable (20) has multiple support parts (21) along its circumference. The support parts (21) are used to support the workpiece (200) to be welded. The welding turntable (20) can rotate to drive the multiple support parts (21) to circulate to the loading station, the welding station and the unloading station for operation. At least one welding device is movably disposed at the welding station, the welding device being used to weld the workpiece (200) transferred to the welding station.
2. The welding equipment for lead soldering according to claim 1, characterized in that, The workbench (10) is equipped with a position sensor (40), which is located at any one of the multiple workstations. The position sensor (40) can detect the carrier (21) arriving at that workstation.
3. The welding equipment for lead soldering according to claim 2, characterized in that, Each of the bearing portions (21) is provided with a sensing element (22) on its outer periphery, and the sensing element (22) can contact the position sensor (40).
4. The welding equipment for lead soldering according to claim 1, characterized in that, Each of the bearing portions (21) is detachably connected to a welding fixture (23), which has an installation portion, and the workpiece to be welded (200) is installed on the installation portion.
5. The welding apparatus for lead soldering according to claim 1, characterized in that, The welding device includes a fixed base (31) and a welding machine. The fixed base (31) is movably disposed at the welding station, and the welding machine is disposed on the fixed base (31).
6. The welding apparatus for lead soldering according to claim 5, characterized in that, The fixing seat (31) is provided with a plurality of waist-shaped holes (311) extending along a second direction along a first direction, the second direction being perpendicular to the first direction. The welding station is provided with a plurality of threaded holes (11) along the first direction. Bolts pass through the waist-shaped holes (311) and are threadedly connected to the threaded holes (11) to fix the fixing seat (31) to the welding station.
7. The welding apparatus for lead soldering according to claim 6, characterized in that, The number of threaded holes (11) is greater than the number of waist-shaped holes (311) so that the position of the fixing seat (31) is adjustable along the first direction.
8. The welding apparatus for lead soldering according to any one of claims 1-7, characterized in that, It also includes at least one positioning component (50), which is provided in a one-to-one correspondence with the welding station. The positioning component (50) can move in the vertical direction to press, position and release the workpiece (200) to be welded that has been transferred to the welding station.
9. The welding apparatus for lead soldering according to claim 8, characterized in that, The positioning component (50) includes a drive member (51) and a positioning fixture (52). The positioning fixture (52) is disposed at the output end of the drive member (51). The drive member (51) is used to drive the positioning fixture (52) to move in the vertical direction so that the positioning fixture (52) presses against the workpiece to be welded (200) or releases the workpiece to be welded (200).
10. The welding apparatus for lead soldering according to claim 9, characterized in that, The positioning fixture (52) is provided with welding holes (521), which are corresponding to the welding positions of the workpiece (200) to be welded, so that the welding positions of the workpiece (200) are exposed after the workpiece (200) is pressed.
Citation Information
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