Silicon carbide ceramic ball fine grinding equipment

By designing a multi-component silicon carbide ceramic ball fine grinding equipment, the problems of inconvenient grinding disc replacement and inflexible lubricant addition in traditional equipment have been solved. This has enabled rapid grinding disc replacement and effective lubricant circulation, thereby improving the practicality and grinding efficiency of the equipment.

CN223544899UActive Publication Date: 2025-11-14HENAN ARYAN SPEICAL CERAMICS
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Patent Information

Application Number
CN202422970707.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-11-14
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

Traditional silicon carbide ceramic ball grinding equipment has a one-piece structure, which makes it inconvenient to replace damaged parts and lacks flexibility in adding lubricant.

Method used

A structure including a cylinder, a placement plate, a connecting block, an embedding block, a limiting frame, a spring tube, and a peristaltic pump was designed. The grinding disc is driven by the cylinder for grinding, the spring tube provides lubricant, the position of the grinding disc is limited by the limiting frame and the limiting ring, and the grinding disc can be quickly replaced by a threaded rod.

Benefits of technology

It enables quick replacement of the grinding disc and flexible addition of lubricant, improving the practicality of the equipment and grinding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of grinding equipment, in particular to silicon carbide ceramic ball fine grinding equipment which comprises a grinding seat, a rotating motor arranged at the top of the grinding seat, a fixing disc arranged at the output end of the rotating motor, a first air cylinder arranged in the fixing disc, and a placing disc arranged at the output end of the first air cylinder. A plurality of second air cylinders are arranged in the fixing disc, connecting blocks are arranged at the output ends of the second air cylinders, embedded blocks are arranged in the connecting blocks and connected with a grinding disc, a tray is arranged at the bottom of the containing disc, a limiting frame is arranged at the top of the tray, a spring pipe is arranged at the top of the limiting frame, a liquid storage box is arranged on one side of the grinding base, and an opening is formed in the top of the liquid storage box. A filtering frame is arranged at the top end of the grinding base, a liquid discharging pipe is arranged in the grinding base, and by means of the structure of the air cylinder, the containing disc, a connecting block, an embedded block, a limiting frame and an opening, the problems that traditional grinding equipment is overall integrated, parts are inconvenient to replace when damaged, and lubricating liquid is not flexible enough to add are solved.
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Description

Technical Field

[0001] This utility model relates to the field of grinding equipment technology, specifically to a fine grinding equipment for silicon carbide ceramic balls. Background Technology

[0002] Silicon carbide ceramic balls are widely used in ceramic ball bearings, valves, gyroscopes, and measuring instruments due to their low density, small coefficient of thermal expansion, high hardness, high elastic modulus, high temperature resistance, and corrosion resistance. During the manufacturing process of silicon carbide ceramic balls, processing marks such as pressing and green turning are left. These marks need to be removed through grinding to make the ceramic ball surface uniform and smoother. A smoother, flatter surface helps reduce friction and wear during rotational or sliding contact, improving the durability and service life of the components. After semi-fine grinding, fine grinding is performed using diamond micron powder or lubricating grinding media. After fine grinding, the ceramic balls are cleaned and dried to remove grinding debris and coolant generated during the grinding process.

[0003] Traditional grinding equipment is a single unit, making it inconvenient to replace damaged parts and lacking flexibility in adding lubricant.

[0004] Therefore, it is particularly important to design a fine grinding device for silicon carbide ceramic balls to overcome the above-mentioned technical defects and improve the overall practicality. Utility Model Content

[0005] The purpose of this invention is to provide a fine grinding device for silicon carbide ceramic balls to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A fine grinding device for silicon carbide ceramic balls includes a grinding base, a rotary motor on the top of the grinding base, a fixed plate at the output end of the rotary motor, a first cylinder inside the fixed plate, a placement plate at the output end of the first cylinder, several second cylinders inside the fixed plate, a connecting block at the output end of the second cylinders, an embedding block inside the connecting block, the embedding block connecting to the grinding disc, a tray at the bottom of the placement plate, a limiting frame at the top of the tray, a spring tube at the top of the limiting frame, a liquid storage tank on one side of the grinding base, an opening at the top of the liquid storage tank, a filter frame at the top of the grinding base, and a drain pipe inside the grinding base.

[0008] As a preferred embodiment of this utility model, the top of the placement plate is provided with a threaded cylinder, and the placement plate is threadedly connected to the output end of the first cylinder.

[0009] As a preferred embodiment of this utility model, the placement tray has several slots at equal intervals, the bottom of the tray is equipped with a motor, and the output shaft of the motor is keyed to the tray.

[0010] As a preferred embodiment of this utility model, the connecting block has an embedded groove inside, the embedded block and the embedded groove are adapted to each other, the connecting block and the embedded block are provided with threaded grooves, the connecting block and the embedded block are fixed in position by a threaded rod, and one end of the threaded rod is provided with a nut for limiting.

[0011] As a preferred embodiment of this utility model, the tray is provided with a limiting ring along its circumference, the limiting ring is provided with a protrusion, the limiting frame is adapted to the limiting ring, and the limiting frame is provided with an avoidance groove inside.

[0012] As a preferred embodiment of this utility model, the liquid storage tank is equipped with a peristaltic pump, the filter frame is equipped with a filter screen, and the position of the filter screen is adapted to the drain pipe.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. In this utility model, a silicon carbide ceramic ball fine grinding device is designed. Utilizing a structure of cylinder, placement plate, connecting block, embedding block, limiting frame, spring tube, and opening, the grinding disc is first placed and its position is limited. The height of the placement plate is adjusted, and the ball is placed in the slot. The rotary motor and tray motor are started to make the system rotate and the ball rotate. The grinding disc is driven by the cylinder to grind, while the spring tube and peristaltic pump provide and circulate lubricating fluid. After grinding, the mixture is filtered through a filter frame and discharged through a drain pipe. Finally, the grinding disc can be quickly replaced via a threaded rod. This solves the problems of traditional grinding equipment being an integrated unit, inconvenient replacement of damaged parts, and insufficient flexibility in adding lubricating fluid. Attached Figure Description

[0015] Figure 1 This is a structural diagram of the entire utility model;

[0016] Figure 2 This is a schematic diagram of the tray assembly of this utility model;

[0017] Figure 3 This is a schematic diagram of the grinding disc assembly of this utility model.

[0018] In the diagram: 1. Grinding base; 101. Rotary motor; 102. Fixed plate; 103. First cylinder; 104. Placement plate; 105. Connecting block; 106. Embedding block; 107. Grinding disc; 108. Tray; 109. Limiting frame; 110. Second cylinder; 2. Bourdon tube; 201. Liquid storage tank; 202. Opening; 203. Filter frame; 204. Drain pipe. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0020] To facilitate understanding of this utility model, a more comprehensive description will be given below with reference to the accompanying drawings. Several embodiments of this utility model are provided. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this utility model will be more thorough and complete.

[0021] It should be noted that when a component is said to be "fixed to" another component, it can be directly on the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0023] For examples, please refer to Figure 1-3 This utility model provides a technical solution:

[0024] A fine grinding device for silicon carbide ceramic balls includes a grinding base 1. A rotary motor 101 is mounted on the top of the grinding base 1. A fixed plate 102 is mounted at the output end of the rotary motor 101. A first cylinder 103 is located inside the fixed plate 102. A placement plate 104 is located at the output end of the first cylinder 103. Several second cylinders 110 are located inside the fixed plate 102. A connecting block 105 is located at the output end of each second cylinder 110. An embedding block 106 is located inside the connecting block 105 and connects to a grinding disc 107. A tray 108 is located at the bottom of the placement plate 104. A limiting frame 109 is located on the top of the tray 108. A spring tube 2 is located on the top of the limiting frame 109. A liquid storage tank 201 is located on one side of the grinding base 1. An opening 202 is located on the top of the liquid storage tank 201. A filter frame 203 is located at the top of the grinding base 1. A drain pipe 204 is located inside the grinding base 1. Grinding discs are placed between the limiting frame and the limiting ring, and the position of the grinding discs is limited by the limiting frame and the limiting ring. The height of the placement plate 104 is adjusted by the first cylinder 103 so that it is close to the tray 108 below. The silicon carbide ceramic balls to be ground are placed in the slot on the placement plate 104. Then, the rotary motor 101 is started, which drives the entire grinding system to rotate through the fixed plate 102. At the same time, the motor at the bottom of the tray 108 is started, which makes the tray 108 and the silicon carbide ceramic balls on it start to rotate, increasing the grinding effect. The second cylinder 110 drives the connecting block 105 and the grinding disc 107 on it to move up and down to perform grinding. During the grinding process, the spring tube 2 provides lubricant between the grinding disc and the silicon carbide ceramic balls. At the same time, the peristaltic pump in the liquid storage tank 201 continuously circulates the lubricant to the grinding area to maintain a suitable grinding environment. The spring tube 2 can be adjusted at will. The mixture of grinding debris and lubricant flows into the drain pipe 204 through the filter frame 203 and is discharged. When the grinding disc needs to be replaced, the embedded block 106 and the connecting block 105 can be disassembled through the threaded rod.

[0025] The top of the placement tray 104 is equipped with a threaded cylinder. The placement tray 104 is threadedly connected to the output end of the first cylinder 103. The placement tray 104 has several equally spaced slots to facilitate replacement with placement trays of different slot sizes. The bottom of the tray 108 is equipped with a motor, and the output shaft of the motor is keyed to the tray 108 to facilitate rotation of the tray 108. The connecting block 105 has an embedded groove inside, and the embedded block 106 is adapted to the embedded groove. The connecting block 105 and the embedded block 106 have threaded grooves, and their positions are fixed by a threaded rod. One end of the threaded rod is provided with a nut for limiting the position between the embedded block 106 and the connecting block 105. The tray 108 is provided with a limiting ring along its circumference. The limiting ring is provided with a protrusion. The limiting frame 109 is adapted to the limiting ring. The limiting frame 109 is provided with a clearance groove inside. In actual use, a grinding disc can be placed between the limiting frame and the limiting ring. The limiting frame and the limiting ring are used to limit the position of the grinding disc. The liquid storage tank 201 is provided with a peristaltic pump inside. The filter frame 203 is provided with a filter screen inside. The position of the filter screen is adapted to the drain pipe 204 to facilitate the discharge of lubricating fluid and debris.

[0026] The working process of this utility model is as follows: When using this silicon carbide ceramic ball fine grinding equipment, firstly, a grinding disc is placed between the limiting frame and the limiting ring. The limiting frame and the limiting ring limit the position of the grinding disc. The height of the placing plate 104 is adjusted by the first cylinder 103 so that it is close to the tray 108 below. The silicon carbide ceramic balls to be ground are placed in the slot on the placing plate 104. Then, the rotary motor 101 is started, which drives the entire grinding system to rotate through the fixed plate 102. At the same time, the motor at the bottom of the tray 108 is started, causing the tray 108 and the silicon carbide ceramic balls on it to rotate. The first rotation increases the grinding effect. The second cylinder 110 drives the connecting block 105 and the grinding disc 107 on it to move up and down for grinding. During the grinding process, the spring tube 2 provides lubricant between the grinding disc and the silicon carbide ceramic ball. At the same time, the peristaltic pump in the liquid storage tank 201 continuously circulates the lubricant to the grinding area to maintain a suitable grinding environment. The spring tube 2 can be adjusted at will. The mixture of grinding debris and lubricant flows into the drain pipe 204 through the filter frame 203 and is discharged. When the grinding disc needs to be replaced, the embedded block 106 and the connecting block 105 can be disassembled through the threaded rod.

[0027] All standard parts used in this application can be purchased from the market. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is through a controller. The control circuit of the controller can be realized by a person skilled in the art through simple circuit connection. It is common knowledge in the field. Therefore, this application will not explain the control method and circuit connection in detail.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fine grinding device for silicon carbide ceramic balls, comprising a grinding base (1), characterized in that: The grinding base (1) has a rotary motor (101) on top, and a fixed plate (102) at the output end of the rotary motor (101). A first cylinder (103) is located inside the fixed plate (102), and a placement plate (104) is located at the output end of the first cylinder (103). Several second cylinders (110) are located inside the fixed plate (102), and a connecting block (105) is located at the output end of the second cylinders (110). An embedding block (106) is located inside the connecting block (105). The embedded block (106) is connected to the grinding disc (107). The bottom of the placement disc (104) is provided with a tray (108). The top of the tray (108) is provided with a limiting frame (109). The top of the limiting frame (109) is provided with a spring tube (2). One side of the grinding seat (1) is provided with a liquid storage tank (201). The top of the liquid storage tank (201) is provided with an opening (202). The top of the grinding seat (1) is provided with a filter frame (203). The inside of the grinding seat (1) is provided with a drain pipe (204).

2. The silicon carbide ceramic ball fine grinding equipment according to claim 1, characterized in that: The top of the placement plate (104) is provided with a threaded cylinder, and the placement plate (104) is threadedly connected to the output end of the first cylinder (103).

3. The silicon carbide ceramic ball fine grinding equipment according to claim 1, characterized in that: The placement tray (104) has several slots at equal intervals, and the bottom of the tray (108) is equipped with a motor, the output shaft of the motor is keyed to the tray (108).

4. The silicon carbide ceramic ball fine grinding equipment according to claim 1, characterized in that: The connecting block (105) has an embedded groove inside, and the embedded block (106) is adapted to the embedded groove. The connecting block (105) and the embedded block (106) are provided with threaded grooves. The connecting block (105) and the embedded block (106) are fixed in position by a threaded rod, and one end of the threaded rod is provided with a nut for limiting.

5. The silicon carbide ceramic ball fine grinding equipment according to claim 1, characterized in that: The tray (108) is provided with a limiting ring along its circumference, and the limiting ring is provided with a protrusion. The limiting frame (109) is adapted to the limiting ring, and the limiting frame (109) is provided with an avoidance groove inside.

6. The silicon carbide ceramic ball fine grinding equipment according to claim 1, characterized in that: The liquid storage tank (201) is equipped with a peristaltic pump, and the filter frame (203) is equipped with a filter screen, and the position of the filter screen is adapted to the drain pipe (204).