Machining and polishing device for metal mechanical part products

Abstract

The utility model relates to the technical field of polishing devices, in particular to a metal mechanical part product machining and polishing device which comprises a polishing rack. A grinding structure is mounted in the grinding rack, the grinding structure comprises a mounting inner frame fixedly mounted on the inner side of the grinding rack, and a limiting rail groove is formed in the inner wall of the mounting inner frame; a positioning rail frame is slidably limited on the inner side of the limiting rail groove, and a driven roller is rotationally installed at one end of the front side of the positioning rail frame. According to the grinding device, the distance between the driving roller and the driven roller is reduced, the grinding belt is loosened, a new grinding belt is convenient to replace, after the new grinding belt is replaced, the first servo motor is started clockwise, the driven roller is away from the driving roller, the grinding belt is supported, assembly is completed, the operation process is simplified, and the production efficiency is improved. The polishing structure has the advantages of being flexible in adjustment, convenient and fast to operate, efficient in polishing, environmentally friendly, capable of collecting sweeps, adjustable in horizontal angle and the like, the polishing efficiency and the product quality can be improved, and meanwhile the influence on the environment is reduced.

Description

Technical Field

[0001] This utility model relates to the field of grinding equipment technology, specifically to a grinding equipment for processing metal mechanical parts. Background Technology

[0002] Most molds used for casting are composed of several parts, and the seams cannot be perfectly smooth, leaving small gaps. When the cast parts are produced, these gaps will have small raised edges, known as parting lines. Simply put, plastic parts and die-cast parts need to be molded in several parts, which are then assembled to form a closed space. The lines between these parts are the parting lines. Parting lines are essentially burrs produced by the molded product. Factories typically handle these burrs by grinding, mostly manually, because even similar products can vary between models. Grinding can be done using electric grinders, which have the advantage of grinding small amounts at a time, generally avoiding over-grinding, but are less efficient. Another method is to use a grinding machine, bringing the parting line close to the grinding stone. This method is more efficient. Chinese patent discloses a grinding and polishing device for metal mechanical parts (authorization announcement number CN114029810B). This patent technology discloses a grinding and polishing device for metal mechanical parts, belonging to the field of grinding equipment technology. The invention includes a frame, with several mounting rollers rotatably connected to both ends of the frame, and at least one set of mounting rollers at each end located below the frame. The frame also has a first motor, and the drive shaft of the first motor is connected to one of the mounting rollers at each end of the frame through gears and a transmission shaft. A grinding belt is sleeved between the mounting rollers at each end of the frame. Two sets of pilot wheels are provided at both ends of the bottom of the frame, and a fine grinding section is provided at the bottom of the frame between the two sets of grinding belts. This invention sets the grinding device into a two-part grinding structure of grinding belt and fine grinding section. The grinding belt is initially positioned under the action of the pilot wheels, grinding thicker burrs to near the product surface, and then fine grinding is performed by the fine grinding section, thereby avoiding over-grinding and not affecting the grinding efficiency. This patented technology solves the problem of excessive sanding causing missing material. It still uses a handheld sander with rotating sandpaper for sanding. This method is more efficient when the burrs on the parting line are thin and should not be overdone, but it is not effective for thicker burrs.

[0003] However, in the existing technology, when grinding mechanical parts with a grinding belt, prolonged grinding will reduce the durability of the grinding belt and reduce grinding efficiency. There is a need to solve the problem of quickly replacing the grinding belt that can quickly grind mechanical parts, which is currently available in the technology.

[0004] Therefore, those skilled in the art have provided a metal mechanical parts processing and grinding device to solve the problems mentioned in the background art. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides:

[0006] A metal mechanical parts processing and grinding device includes: a grinding frame; a grinding structure installed inside the grinding frame, the grinding structure including an inner mounting frame fixedly installed inside the grinding frame, and a limiting groove is formed in the inner wall of the inner mounting frame; a positioning rail frame is slidably limited inside the limiting groove, and a driven roller is rotatably installed at one end of the front side of the positioning rail frame; an active roller is rotatably installed at the same horizontal position as the driven roller inside the inner mounting frame, one end of the active roller is connected to a second servo motor, and the active roller is assembled inside the inner mounting frame via the second servo motor.

[0007] Preferably, the side wall of the positioning rail frame is integrally fixed with a grinding positioning plate.

[0008] Preferably, the positioning rail frame has a screw hole inside, and an adjusting screw is provided in the screw hole through a spiral drive, with one end of the adjusting screw connected to a servo motor.

[0009] The servo motor is fixedly installed inside the mounting frame and is used to actively drive the adjustment screw to rotate.

[0010] Preferably, a grinding belt for grinding metal mechanical parts is sleeved between the driving roller and the driven roller.

[0011] The positioning rail is located inside the grinding belt.

[0012] Preferably, the inner mounting frame is provided with a chip removal structure, which includes a chip suction hopper fixedly installed on the outer wall of the inner mounting frame, and a chip suction pipe is connected through the top of the chip suction hopper.

[0013] Preferably, the end of the dust collection pipe away from the dust collection hopper is connected to a vacuum cleaner, and the discharge end of the vacuum cleaner is connected to a dust collection box installed on the mounting frame.

[0014] Preferably, the four corners of the grinding machine frame are all fixed with side frame screw plates, the inner side of the side frame screw plates are provided with adjusting screws, the bottom end of the adjusting screws is rotatably installed with a support pad, and the top outer wall of the adjusting screws is fixedly equipped with a cross handle.

[0015] A controller is installed on the outer wall of the grinding machine frame.

[0016] The technical effects and advantages of this utility model are as follows:

[0017] This invention features a grinding structure that can be adjusted according to the diameter of the grinding belt. By changing the distance between the driven roller and the driving roller, it can accommodate grinding belts of different specifications, improving the usability and flexibility of the equipment. When replacing the grinding belt, servo motor one is started, and the adjusting screw is rotated counterclockwise to move the positioning rail frame, thereby reducing the distance between the driving roller and the driven roller, loosening the grinding belt, and facilitating the replacement of the new grinding belt. After replacing the new grinding belt, servo motor one is started clockwise, moving the driven roller away from the driving roller and supporting the grinding belt, completing the assembly. This simplifies the operation process. This grinding structure has advantages such as flexible adjustment, convenient operation, high-efficiency grinding, environmentally friendly waste collection, and adjustable horizontal angle, which helps to improve grinding efficiency and product quality while reducing environmental impact. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of a metal mechanical parts processing and grinding device provided in this application;

[0019] Figure 2 This is a schematic diagram of the side structure of a metal mechanical parts processing and grinding device provided in this application;

[0020] Figure 3 This is a schematic diagram of the grinding belt in a metal mechanical parts processing and grinding device provided in this application;

[0021] Figure 4 This is a schematic diagram of the structure of the active roller in a metal mechanical parts processing and grinding device provided in this application;

[0022] Figure 5 This is a schematic diagram of the vacuum cleaner in a metal mechanical parts processing and polishing device provided in this application.

[0023] In the picture:

[0024] 1. Grinding machine frame;

[0025] 2. Grinding structure; 201. Inner frame; 202. Limiting rail groove; 203. Positioning rail frame; 204. Grinding positioning plate; 205. Driven roller; 206. Grinding belt; 207. Adjusting screw; 208. Servo motor one; 209. Drive roller; 210. Servo motor two;

[0026] 3. Chip removal structure; 301. Chip suction hopper; 302. Chip suction pipe; 303. Vacuum cleaner; 304. Dust collection box;

[0027] 4. Side bracket screw plate; 5. Adjusting screw; 6. Cross lever; 7. Support pad; 8. Controller. Detailed Implementation

[0028] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. Examples of the present invention are given for illustrative and descriptive purposes only and are not intended to be exhaustive or to limit the present invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for a particular purpose.

[0029] For examples, please refer to Figures 1-5 This embodiment provides a metal mechanical parts processing and grinding device, including: a grinding frame 1; a grinding structure 2 is installed inside the grinding frame 1, the grinding structure 2 includes an inner mounting frame 201 fixedly installed inside the grinding frame 1, and a limiting groove 202 is formed on the inner wall of the inner mounting frame 201; a positioning rail frame 203 is slidably limited inside the limiting groove 202, and a driven roller 205 is rotatably installed at one end of the front side of the positioning rail frame 203;

[0030] An active roller 209 is rotatably mounted on the inner side of the mounting frame 201 at the same horizontal position as the driven roller 205. One end of the active roller 209 is connected to a servo motor 210, and the active roller 209 is assembled on the inner side of the mounting frame 201 via the servo motor 210. A grinding positioning plate 204 is integrally fixed to the side wall of the positioning rail frame 203. A screw hole is opened inside the positioning rail frame 203, and an adjusting screw 207 is screwed in the screw hole. One end of the adjusting screw 207 is connected to a servo motor 208.

[0031] The servo motor 208 is fixedly installed inside the mounting frame 201 and is used to actively drive the adjusting screw 207 to rotate. A grinding belt 206 for grinding metal mechanical parts is sleeved between the driving roller 209 and the driven roller 205. The positioning rail frame 203 is located inside the grinding belt 206. A chip removal structure 3 is provided on the mounting frame 201. The chip removal structure 3 includes a chip suction hopper 301 fixedly installed on the outer wall of the mounting frame 201, and a chip suction pipe 302 is connected through the top of the chip suction hopper 301.

[0032] The end of the dust collection pipe 302 away from the dust collection hopper 301 is connected to a vacuum cleaner 303, and the discharge end of the vacuum cleaner 303 is connected to a dust collection box 304 installed on the inner frame 201. Side frame screw plates 4 are integrally fixed to the outer walls of the four corners of the grinding machine frame 1. Adjusting screws 5 are spirally driven on the inner side of the side frame screw plates 4. A support pad 7 is rotatably installed at the bottom end of the adjusting screw 5, and a cross handle 6 is fixedly mounted on the outer wall of the top end of the adjusting screw 5. A controller 8 is installed on the outer wall of the grinding machine frame 1.

[0033] According to the above embodiments, the working principle of this invention is as follows:

[0034] The distance between the driven roller 205 and the driving roller 209 can be adjusted according to the diameter of the grinding belt 206.

[0035] When replacing the grinding belt 206, the servo motor 208 is started. The servo motor 208 rotates counterclockwise to drive the adjusting screw 207, which moves the positioning rail 203 of the screw drive close to one end of the driving roller 209. This allows the grinding belt 206 to loosen between the driving roller 209 and the driven roller 205, making it easier to loosen the grinding belt 206 and replace it with a new one.

[0036] After the new grinding belt 206 is fitted between the drive roller 209 and the driven roller 205, the servo motor 208 is started clockwise to move the driven roller 205 away from the drive roller 209 and support the grinding belt 206 to complete the assembly.

[0037] When the grinding belt 206 moves, the servo motor 210 is started to rotate. The servo motor 210 drives the active roller 209 to rotate, so that the active roller 209 moves the grinding belt 206. When the metal mechanical parts are ground by the grinding belt 206, they can be ground by directly contacting the grinding belt 206.

[0038] The waste shavings from grinding metal mechanical parts can be collected by starting a vacuum cleaner 303. After the vacuum cleaner 303 is started, the suction power through the shavings hopper 301 will collect the metal waste shavings into the dust storage box 304, reducing the impact of metal waste shavings on the environment.

[0039] The adjusting screw 5 can adjust the horizontal angle of the grinding machine frame 1. By manually rotating the cross lever 6, the adjusting screw 5 is rotated, so that the adjusting screw 5 supports the support pad 7 on the ground.

[0040] In this utility model, unless otherwise explicitly specified and limited, for example, it can be a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components or an interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0041] Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of this utility model without creative effort should fall within the protection scope of this utility model. Structures, devices, and operating methods not specifically described and explained in this utility model, unless otherwise specified or limited, shall be implemented according to conventional means in the art.

Claims

1. A metal mechanical parts processing and grinding device, characterized in that, include: Grinding frame (1); a grinding structure (2) is installed inside the grinding frame (1), the grinding structure (2) includes an inner mounting frame (201) fixedly installed inside the grinding frame (1), and a limiting groove (202) is provided on the inner wall of the inner mounting frame (201); The positioning rail frame (203) is slidably restricted inside the limiting rail groove (202), and a driven roller (205) is rotatably installed at one end of the front side of the positioning rail frame (203); An active roller (209) is rotatably mounted on the inner side of the mounting frame (201) at the same horizontal position as the driven roller (205). One end of the active roller (209) is connected to a servo motor (210), and the active roller (209) is assembled on the inner side of the mounting frame (201) via the servo motor (210).

2. The metal mechanical parts processing and grinding device according to claim 1, characterized in that, The positioning rail frame (203) has a grinding positioning plate (204) fixed to its side wall.

3. The metal mechanical parts processing and grinding device according to claim 2, characterized in that, The positioning rail frame (203) has a screw hole inside, and an adjusting screw (207) is provided in the screw hole for spiral transmission. One end of the adjusting screw (207) is connected to a servo motor (208).

4. The metal mechanical parts processing and grinding device according to claim 1, characterized in that, A grinding belt (206) for grinding metal mechanical parts is sleeved between the driving roller (209) and the driven roller (205).

5. The metal mechanical parts processing and grinding device according to claim 1, characterized in that, The mounting inner frame (201) is provided with a chip removal structure (3), which includes a chip suction hopper (301) fixedly installed on the outer wall of the mounting inner frame (201), and a chip suction pipe (302) is connected through the top of the chip suction hopper (301).

6. The metal mechanical parts processing and grinding device according to claim 5, characterized in that, The end of the lint suction pipe (302) away from the lint suction hopper (301) is connected to a vacuum cleaner (303), and the discharge end of the vacuum cleaner (303) is connected to a dust collection box (304) installed on the mounting inner frame (201).

7. The metal mechanical parts processing and grinding device according to claim 1, characterized in that, The four corners of the grinding machine frame (1) are all fixed with side frame screw plates (4). The inner side of the side frame screw plate (4) is provided with an adjusting screw (5) for spiral drive. The bottom end of the adjusting screw (5) is rotatably installed with a support pad (7), and the top outer wall of the adjusting screw (5) is fixedly equipped with a cross handle (6).

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