Surface cleaning mechanism for sheet embossing

By designing a reciprocating cleaning brush and a rotating cleaning device, the problems of incomplete cleaning and re-adhesion of cotton fibers on the brush in the existing technology are solved, achieving efficient cleaning of the embossing roller surface and improving the embossing quality.

CN223545782UActive Publication Date: 2025-11-14KUNSHAN YUNCHENG EMBOSSING PLATE CO LTD
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Patent Information

Application Number
CN202423051610.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-14
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing cleaning mechanisms cannot effectively remove cotton fibers from embossing rollers, especially those at the edges of patterns. Furthermore, the brushes used for cleaning are prone to re-adhere to the cotton fibers, affecting the embossing quality.

Method used

Design a reciprocating cleaning brush, combined with a rotating cleaning device, to clean the surface of the embossed roller by reciprocating motion and rotating the cleaning brush head, and to clean it without disassembling the brush.

Benefits of technology

It improves cleaning efficiency, reduces blind spots, ensures the cleanliness of the embossing roller surface, prevents cotton fibers from adhering again, and improves embossing quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223545782U_ABST
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Abstract

The utility model discloses a surface cleaning mechanism for sheet embossing, which comprises a cleaning machine main body, an embossing mechanism for sheet embossing is arranged in front of the cleaning machine main body, the embossing mechanism comprises an embossing roller, two ends of the embossing roller are rotatably connected with the cleaning machine main body, one end of the embossing roller is provided with a driving motor, and the other end of the embossing roller is provided with a driving motor. A cleaning brush is arranged above the embossing roller, the cleaning brush is in sliding connection with the cleaning machine body, a cleaning device is correspondingly arranged on one side of the cleaning brush, and the two ends of the cleaning device are rotationally connected with the cleaning machine body; the cleaning brush comprises a fixed plate, a movable rack is fixedly connected to the upper portion of the fixed plate, a rotating plate is rotatably connected to the lower portion of the fixed plate, and a brush head is fixedly connected to the bottom of the rotating plate. And the cleaning brush can be cleaned in time through the cleaning device without disassembling the brush, so that the cleaning efficiency of the cleaning mechanism is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of sheet embossing technology, and in particular relates to a surface cleaning mechanism for sheet embossing. Background Technology

[0002] Sheet embossing is a technique that creates patterns or textures on the surface of materials, widely used in packaging, decoration, construction, and other industries. This technology not only enhances the aesthetics of products but also increases the functionality of materials, such as improving tactile feel and enhancing anti-slip properties. Embossing involves placing materials (such as paper, plastic, metal, leather, etc.) between two molds, applying pressure and temperature to shape the material according to the pattern or texture on the molds. Double-roller embossing machines are commonly used. However, when embossing fabrics or other materials, fine fibers from the material can easily adhere to the embossing rollers, causing entanglement and affecting the quality of the embossing. Therefore, timely cleaning of the embossing rollers is necessary during the embossing process.

[0003] However, existing technologies have some problems: Current cleaning mechanisms typically use a brush with the same width as the embossing roller fixed above it to clean the surface of the roller. Since the patterns on the embossing roller are usually not regular shapes, the fixed brush cannot completely and effectively remove the cotton fibers adhering to the edges of the patterns. Moreover, the brush cannot be cleaned in time after cleaning, which will cause the cotton fibers on the brush to re-adhere to the embossing roller. Therefore, we propose a surface cleaning mechanism for sheet embossing. Utility Model Content

[0004] To address the problems existing in the prior art, the purpose of this utility model is to provide a surface cleaning mechanism for sheet embossing. The cleaning brush, which moves back and forth, cleans the surface of the embossing roller. The cleaning brush can be cleaned in a timely manner by the cleaning device without disassembling it, thereby improving the cleaning efficiency of the cleaning mechanism.

[0005] This utility model is implemented as follows: a surface cleaning mechanism for sheet embossing includes a cleaning machine body, an embossing mechanism for sheet embossing is arranged in front of the cleaning machine body, the embossing mechanism includes an embossing roller, both ends of the embossing roller are rotatably connected to the cleaning machine body, a drive motor is arranged at one end of the embossing roller, the output shaft of the drive motor is fixedly connected to one end of the embossing roller, the drive motor is fixedly connected to the outside of the cleaning machine body, a cleaning brush is arranged above the embossing roller, the cleaning brush is slidably connected to the cleaning machine body, a cleaning device is arranged on one side of the cleaning brush, and both ends of the cleaning device are rotatably connected to the cleaning machine body;

[0006] The cleaning brush includes a fixed plate, a movable rack is fixedly connected to the top of the fixed plate, a rotating plate is rotatably connected to the bottom of the fixed plate, and a brush head is fixedly connected to the bottom of the rotating plate.

[0007] Optionally, a fixed rack is provided above the movable rack, the fixed rack is fixedly connected to the main body of the cleaning machine, and a transmission gear meshes between the fixed rack and the movable rack.

[0008] Optionally, slip rings are fixedly connected to both sides of the fixing plate, and a cylinder is fixedly connected to the middle of the cleaning machine body, with the cylinder passing through the slip rings. The cleaning brush and the cleaning machine body are slidably connected through the slip rings.

[0009] Optionally, an adjusting rod is slidably connected to the side of the fixing plate near the main body of the cleaning machine. A second engaging post is fixedly connected to one end of the adjusting rod, and a first engaging post is fixedly connected to the rotating plate. The first engaging post and the second engaging post are engaged. An adjusting spring is provided at the end of the second engaging post away from the first engaging post, and the second engaging post is elastically connected to the inside of the fixing plate through the adjusting spring.

[0010] Optionally, a first rotating rod is provided on one side of the cleaning brush, one end of the first rotating rod is rotatably connected to the main body of the cleaning machine, a transmission belt is rotatably sleeved between the first rotating rod and one end of the embossing roller, and a second rotating rod is vertically provided on one end of the first rotating rod, one end of the second rotating rod is rotatably connected to the main body of the cleaning machine.

[0011] Optionally, the other end of the second rotating rod is fixedly connected to a first connecting rod, one end of the first connecting rod is rotatably connected to a second connecting rod, and one end of the second connecting rod is rotatably connected to the center of the transmission gear.

[0012] Optionally, bevel gears are fixedly fitted on the end of the first rotating rod away from the main body of the cleaning machine and the middle part of the second rotating rod, and the two sets of bevel gears are meshed together.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. The reciprocating cleaning brush can clean the surface of the embossing roller from multiple angles, greatly reducing blind spots and improving cleaning efficiency.

[0015] 2. At the same time, the brush head can rotate and be placed into the cleaning device. The brush head can be cleaned without disassembling it, which effectively reduces the situation where cotton fibers re-adhere to the surface of the embossing roller.

[0016] Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure provided by this utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure provided by this utility model;

[0019] Figure 3 This is a schematic diagram of the cleaning device provided by this utility model;

[0020] Figure 4 This is a schematic diagram of the cleaning brush provided by this utility model;

[0021] Figure 5 This is a schematic diagram of the adjusting rod provided by this utility model.

[0022] In the diagram: 1. Cleaning machine body; 2. Embossing mechanism; 210. Embossing roller; 3. Drive motor; 4. Cleaning device; 401. Cleaning chamber; 5. Cleaning brush; 510. Moving rack; 520. Fixed plate; 521. Adjusting rod; 522. Adjusting spring; 523. First locking post; 530. Slip ring; 540. Rotating plate; 541. Second locking post; 542. Brush head; 6. Transmission belt; 7. First rotating rod; 8. Bevel gear; 9. Second rotating rod; 10. First connecting rod; 11. Second connecting rod; 12. Transmission gear; 13. Fixed rack. Detailed Implementation

[0023] To further understand the utility model content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0024] like Figures 1 to 5 As shown in the figure, the present invention provides a surface cleaning mechanism for sheet embossing, including a cleaning machine body 1, an embossing mechanism 2 for sheet embossing is provided in front of the cleaning machine body 1, the embossing mechanism 2 includes an embossing roller 210, the two ends of the embossing roller 210 are rotatably connected to the cleaning machine body 1, a drive motor 3 is provided at one end of the embossing roller 210, the output shaft of the drive motor 3 is fixedly connected to one end of the embossing roller 210, the drive motor 3 is fixedly connected to the outside of the cleaning machine body 1, a cleaning brush 5 is provided above the embossing roller 210, the cleaning brush 5 is slidably connected to the cleaning machine body 1, a cleaning device 4 is provided on one side of the cleaning brush 5, and the two ends of the cleaning device 4 are rotatably connected to the cleaning machine body 1;

[0025] The cleaning brush 5 includes a fixed plate 520, a movable rack 510 fixedly connected above the fixed plate 520, a rotating plate 540 rotatably connected below the fixed plate 520, and a brush head 542 fixedly connected to the bottom of the rotating plate 540.

[0026] It should be noted that the brush head 542 on the cleaning brush 5 contacts the embossing roller 210 for cleaning. The fine and soft bristles on the brush head 542 can easily remove cotton fibers. The timely cleaning by the cleaning device 4 can ensure the cleanliness of the brush head 542 and the cleaning quality of the surface of the embossing roller 210. The cleaning device 4 has a cleaning chamber 401. After rotating the brush head 542, it is placed into the cleaning chamber 401. The cleaning brush 5 can be cleaned by spraying water externally or by setting an internal water spray device. The wastewater after cleaning is collected in the cleaning device 4. The wastewater can be discharged by rotating the cleaning device 4. The cleaning brush 5 can be cleaned without disassembling it. The operation is simple, quick and effective.

[0027] In this embodiment, preferably, a fixed rack 13 is provided above the movable rack 510, the fixed rack 13 is fixedly connected to the main body 1 of the cleaning machine, and a transmission gear 12 is meshed between the fixed rack 13 and the movable rack 510.

[0028] It should be noted that the transmission gear 12 drives the cleaning brush 5 to reciprocate relative to the main body 1 of the cleaning machine through meshing between the moving rack 510 and the fixed rack 13, and the moving rack 510 drives the cleaning brush 5 to reciprocate, cleaning the surface of the embossing roller 210 back and forth.

[0029] In this embodiment, preferably, slip rings 530 are fixedly connected to both sides of the fixing plate 520, and a sliding rod is fixedly connected to the middle of the cleaning machine body 1. The sliding rod passes through the slip rings 530, and the cleaning brush 5 is slidably connected to the cleaning machine body 1 through the slip rings 530.

[0030] It should be noted that the cleaning brush 5 can effectively clean the dead corners of the pattern on the embossing roller 210 by sweeping it back and forth, thus improving the cleaning efficiency.

[0031] In this embodiment, preferably, the side of the fixed plate 520 near the main body 1 of the cleaning machine is slidably connected to an adjusting rod 521. One end of the adjusting rod 521 is fixedly connected to a second engaging post 541. The rotating plate 540 is fixedly connected to a first engaging post 523. The first engaging post 523 and the second engaging post 541 are engaged. An adjusting spring 522 is provided at the end of the second engaging post 541 away from the first engaging post 523. The second engaging post 541 is elastically connected to the inside of the fixed plate 520 through the adjusting spring 522.

[0032] It should be noted that by pulling the adjusting rod 521 outward to disengage the second engaging post 541 from the slot on the first engaging post 523, the rotating plate 540 can be rotated in the direction of the cleaning device 4 for cleaning. After cleaning, the rotating plate 540 is returned to its original position with a little force. When the second engaging post 541 touches the first engaging post 523, the first engaging post 523 retracts into the fixing plate 520 through the adjusting spring 522. After the rotating plate 540 is returned to its original position, the adjusting spring 522 springs up and pushes the first engaging post 523 to engage with the second engaging post 541.

[0033] In this embodiment, preferably, a first rotating rod 7 is provided on one side of the cleaning brush 5. One end of the first rotating rod 7 is rotatably connected to the main body 1 of the cleaning machine. A transmission belt 6 is rotatably sleeved between the first rotating rod 7 and one end of the embossing roller 210. A second rotating rod 9 is vertically provided at one end of the first rotating rod 7. One end of the second rotating rod 9 is rotatably connected to the main body 1 of the cleaning machine.

[0034] It should be noted that the drive motor 3 drives the embossing roller 210 and the cleaning brush 5 simultaneously. The cleaning brush 5 cleans the embossing roller 210 throughout the embossing process, ensuring the cleanliness of the surface of the embossing roller 210.

[0035] In this embodiment, preferably, the other end of the second rotating rod 9 is fixedly connected to the first connecting rod 10, one end of the first connecting rod 10 is rotatably connected to the second connecting rod 11, and one end of the second connecting rod 11 is rotatably connected to the center of the transmission gear 12.

[0036] It should be noted that the first connecting rod 10 drives the transmission gear 12 on the second connecting rod 11 to move by rotating around the axis of the second rotating rod 9.

[0037] In this embodiment, preferably, bevel gears 8 are fixedly sleeved on the end of the first rotating rod 7 away from the main body 1 of the cleaning machine and the middle part of the second rotating rod 9, and the two sets of bevel gears 8 are meshed and connected.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A surface cleaning mechanism for sheet embossing, comprising a cleaning machine body (1), characterized in that: The front of the main body (1) of the cleaning machine is provided with an embossing mechanism (2) for sheet embossing. The embossing mechanism (2) includes an embossing roller (210). Both ends of the embossing roller (210) are rotatably connected to the main body (1) of the cleaning machine. A drive motor (3) is provided at one end of the embossing roller (210). The output shaft of the drive motor (3) is fixedly connected to one end of the embossing roller (210). The drive motor (3) is fixedly connected to the outside of the main body (1) of the cleaning machine. A cleaning brush (5) is provided above the embossing roller (210). The cleaning brush (5) is slidably connected to the main body (1) of the cleaning machine. A cleaning device (4) is provided on one side of the cleaning brush (5). Both ends of the cleaning device (4) are rotatably connected to the main body (1) of the cleaning machine. The cleaning brush (5) includes a fixed plate (520), a movable rack (510) is fixedly connected above the fixed plate (520), a rotating plate (540) is rotatably connected below the fixed plate (520), and a brush head (542) is fixedly connected to the bottom of the rotating plate (540).

2. The surface cleaning mechanism for sheet embossing according to claim 1, characterized in that: A fixed rack (13) is correspondingly provided above the movable rack (510). The fixed rack (13) is fixedly connected to the main body (1) of the cleaning machine. A transmission gear (12) meshes between the fixed rack (13) and the movable rack (510).

3. The surface cleaning mechanism for sheet embossing according to claim 2, characterized in that: The fixed plate (520) is fixedly connected to slip rings (530) on both sides, and the cleaning machine body (1) is fixedly connected to a slide rod in the middle. The slide rod passes through the slip rings (530), and the cleaning brush (5) is slidably connected to the cleaning machine body (1) through the slip rings (530).

4. A surface cleaning mechanism for sheet embossing according to claim 3, characterized in that: An adjusting rod (521) is slidably connected to the side of the fixed plate (520) near the main body (1) of the cleaning machine. A second engaging post (541) is fixedly connected to one end of the adjusting rod (521). A first engaging post (523) is fixedly connected to the rotating plate (540). The first engaging post (523) and the second engaging post (541) are engaged. An adjusting spring (522) is provided at the end of the second engaging post (541) away from the first engaging post (523). The second engaging post (541) is elastically connected to the inside of the fixed plate (520) through the adjusting spring (522).

5. A surface cleaning mechanism for sheet embossing according to claim 4, characterized in that: A first rotating rod (7) is provided on one side of the cleaning brush (5). One end of the first rotating rod (7) is rotatably connected to the main body (1) of the cleaning machine. A transmission belt (6) is rotatably sleeved between the first rotating rod (7) and one end of the embossing roller (210). A second rotating rod (9) is vertically provided at one end of the first rotating rod (7). One end of the second rotating rod (9) is rotatably connected to the main body (1) of the cleaning machine.

6. A surface cleaning mechanism for sheet embossing according to claim 5, characterized in that: The other end of the second rotating rod (9) is fixedly connected to the first connecting rod (10), one end of the first connecting rod (10) is rotatably connected to the second connecting rod (11), and one end of the second connecting rod (11) is rotatably connected to the center of the transmission gear (12).

7. A surface cleaning mechanism for sheet embossing according to claim 6, characterized in that: The first rotating rod (7) at the end away from the main body (1) of the cleaning machine and the middle part of the second rotating rod (9) are both fixedly fitted with bevel gears (8), and the two sets of bevel gears (8) are meshed and connected.