Hot melting welding device for hollow plate box forming

By using a hot melt guide plate and a hot air gun heating unit in a hot melt welding device for hollow slab box assembly, combined with front and rear pressure roller groups, automated welding is achieved, solving the problems of complex structure and high maintenance cost of existing devices, and improving welding efficiency and stability.

CN223545807UActive Publication Date: 2025-11-14SUZHOU JIASHUO PLASTIC CO LTD
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Patent Information

Application Number
CN202422803595.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-11-14
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing hollow plate hot melt welding equipment has a complex structure, high maintenance costs, low heating efficiency, high production energy consumption, and insufficient welding stability.

Method used

A hot melt guide plate is used to lift one side of the box panel, a hot air gun is used as a heating unit, and front and rear pressure rollers are used to complete the conveying and pressing of the box panel. Automated welding is achieved through photoelectric control switches.

Benefits of technology

The device structure was simplified, maintenance costs were reduced, welding efficiency and stability were improved, and a highly efficient hot melt welding process was achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a hot-melt welding device for forming a box by using a hollow plate, which comprises a rack provided with a working surface and a cross beam, a box plate positioning strip is arranged on the working surface, and the cross beam is erected above the working surface; the hot melting guide-in plate is provided with a guide-in opening which is opened towards the left side, is used for supporting one side of the boxboard, and is arranged below the cross beam through a first connecting frame; the hot air gun is connected with the beam through a moving mechanism, and the heating end of the hot air gun enters or exits from the hot melting position through up-and-down and left-and-right movement; the front pressing wheel set and the rear pressing wheel set are used for conveying the boxboards and pressing the hot-melted boxboards correspondingly. The device is simple in overall structure, low in maintenance cost and high in hot melting welding efficiency; and the conveying and welding stability of the boxboards is improved.
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Description

Technical Field

[0001] This utility model relates to the field of automatic welding equipment technology, and in particular to a hot melt welding device for hollow plate box assembly. Background Technology

[0002] The hollow plastic box is made from extruded sheet material. After extrusion, the cross-section of the sheet material has a hollow structure. When manufacturing folding plastic boxes, the assembly method of the box body can be snap-fit, screw fixing, hot melt welding, adhesive, or riveting and plugging. The choice can be made according to customer needs or performance requirements.

[0003] Our company primarily uses hot-melt welding for the assembly of the enclosures, which offers advantages such as high weld strength, tight and seamless welds, a neat and aesthetically pleasing appearance, and rapid assembly. The traditional method involves manually assembling the joints and welding them with a welding gun, which is less efficient.

[0004] Existing technology provides a hot-melt pressing and sealing device. This device, through components such as a mold table on a frame, a lower die, a mold table support mechanism, a side plate docking mechanism, a heat lamp and its driving mechanism, as well as a sealing knife lifting cylinder and an upper die, achieves heating and pressing sealing of the outer ends of two outer side plates of a plastic sheet after they are docked in a "human" shape on the lower die. The disadvantages of this device are: it contains multiple precision mechanical and electronic components, making the equipment overly complex and increasing maintenance costs; the heating efficiency of using heat lamps as heating units is low, while energy consumption is relatively high, increasing production costs; and the stability of pressing temperature and pressure control may be insufficient.

[0005] Therefore, improvements to existing technologies are necessary. Utility Model Content

[0006] This utility model provides a hot melt welding device for hollow slab box assembly to solve the above-mentioned problems.

[0007] One technical solution adopted by this utility model is: providing a hot melt welding device for hollow slab box assembly, comprising:

[0008] The frame has a working surface and a crossbeam. The working surface is equipped with a box plate positioning strip, and the crossbeam is mounted above the working surface.

[0009] The hot melt guide plate has an inlet that opens to the left to support one side of the box plate. The hot melt guide plate is set below the crossbeam via the first connecting frame.

[0010] The hot air gun is connected to the crossbeam via a moving mechanism, and its heating end can be moved up, down, left, or right to enter or exit the hot melt position.

[0011] The front pressure roller assembly, located on the front side of the hot melt guide plate, is used to convey the box plate;

[0012] The rear pressure roller assembly is located behind the hot-melt position and is used to press the hot-melt box panels together.

[0013] Furthermore, a heat insulation sheet is provided on the right side of the hot melt inlet plate, which extends rearward to isolate the heating end from the lower box plate.

[0014] Furthermore, both the front and rear pressure roller sets include an upper connecting seat, an upper pressure roller, a lower connecting seat, and a lower pressure roller. The upper connecting seat is connected to the crossbeam via an elastic mechanism. The upper pressure roller is rotatably mounted in the upper connecting seat and is a driven roller. The lower connecting seat is fixed below the working surface. The lower pressure roller is rotatably mounted in the lower connecting seat and is a driven roller, driven by a pressure roller motor.

[0015] Furthermore, the moving mechanism includes an upper connecting plate, a vertical cylinder, and a horizontal cylinder. The upper connecting plate is fixed to one side of the crossbeam. The vertical cylinder is mounted on the upper connecting plate with its driving end pointing downwards. The horizontal cylinder is mounted on the driving end of the vertical cylinder. The hot air gun is mounted on the driving end of the horizontal cylinder via the lower connecting plate. When the driving end of the horizontal cylinder retracts, the heating end of the hot air gun extends into the heat-melting position.

[0016] Furthermore, an inlet wheel is provided on the front side of the rear pressure roller assembly. The inlet wheel is connected to the crossbeam through the second connecting frame and is used to slightly press down the upper edge of the hot-melted box panel, guiding the upper and lower layers to close and enter the rear pressure roller assembly.

[0017] Furthermore, a photoelectric control switch is also provided. When the box plate arrives and triggers the photoelectric control switch, the moving mechanism moves the heating end of the hot air gun into the hot melt position.

[0018] The beneficial effects of this utility model's hot melt welding device for hollow slab box assembly are:

[0019] 1. The box plate is supported by a hot melt guide plate, and the welding is completed by the rear pressure roller group using a hot air gun as the heating unit. This makes the overall structure of the device simple, the maintenance cost low and the hot melt welding efficiency high.

[0020] 2. The front and rear pressure roller groups respectively complete the conveying and pressing of the box panels, and the box panel positioning strips provide positioning, which improves the stability of box panel transmission and welding. Attached Figure Description

[0021] Figure 1 This is a front view of a hot melt welding device for assembling hollow slabs into boxes, according to the first embodiment of this utility model;

[0022] Figure 2 This is a side view of a hot melt welding device for assembling hollow slabs into boxes, according to the first embodiment of this utility model;

[0023] Figure 3 yes Figure 1 A partial schematic diagram;

[0024] Figure 4 This is a front view of the elastic mechanism in the first embodiment of this utility model;

[0025] The components in the attached diagram are labeled as follows: 1. Frame, 2. Front pressure roller assembly, 3. First connecting frame, 4. Hot melt guide plate, 5. Moving mechanism, 6. Hot air gun, 7. Rear pressure roller assembly, 8. Box plate, 9. Photoelectric control switch, 11. Working surface, 12. Crossbeam, 21. Elastic mechanism, 22. Upper connecting seat, 23. Upper pressure roller, 24. Lower connecting seat, 25. Pressure roller motor, 41. Inlet, 51. Upper connecting plate, 52. Vertical cylinder, 53. Horizontal cylinder, 54. Lower connecting plate, 111. Box plate positioning strip. Detailed Implementation

[0026] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0027] In the description of this utility model, it should be understood that the terms "upper", "lower", "left", "right", "front", "back", "horizontal", "vertical", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and should not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] Please see Figures 1 to 4 The first embodiment of this utility model provides a hot-melt welding device for hollow slab box assembly, comprising:

[0029] The frame 1 has a working surface 11 and a crossbeam 12. The working surface 11 is provided with a box plate positioning strip 111, which extends along the transmission direction of the box plate 8 to complete the positioning of the box plate. The crossbeam 12 is erected above the working surface 11 to support other structures.

[0030] The hot melt guide plate 4 has a guide port 41 that opens to the left for supporting one side of the box plate 8. The hot melt guide plate 4 is set below the crossbeam 12 through the first connecting frame 3.

[0031] The hot air gun 6 is connected to the crossbeam 12 via the moving mechanism 5. By moving up, down, left, and right, its heating end can enter or exit the hot melt position.

[0032] A heat insulation sheet is installed on the right side of the hot melt inlet plate 4 and extends to the rear side to isolate the heating end from the lower box plate;

[0033] The front pressure roller group 2 is located on the front side of the hot melt guide plate 4 and is used to convey the box plate;

[0034] The rear pressure roller group 7 is located behind the hot melt position and is used to press the hot melt box plate together;

[0035] The front pressure roller group 2 and the rear pressure roller group 7 each include an upper connecting seat 22, an upper pressure roller 23, a lower connecting seat 24, and a lower pressure roller. The upper connecting seat 22 is connected to the crossbeam 12 through an elastic mechanism 21. The upper pressure roller 23 is rotatably mounted in the upper connecting seat 22 and is a driven roller. The lower connecting seat 24 is fixed below the working surface 11. The lower pressure roller is rotatably mounted in the lower connecting seat 24 and is a driven roller, driven by the pressure roller motor 25. The distance between the upper and lower pressure rollers is set according to the pressure required for conveying the box plate and pressing the hot-melt box plate.

[0036] Specifically, an introductory wheel is also provided on the front side of the upper pressure wheel 23 of the rear pressure wheel group 7. The introductory wheel is connected to the crossbeam 12 through the second connecting frame. It is used to slightly press down the upper edge of the hot-melted box plate, guide the upper and lower layers to close and enter the rear pressure wheel group 7 for pressing and welding.

[0037] The hot air gun 6 can be equipped with a temperature display screen, which allows for real-time monitoring and adjustment;

[0038] The moving mechanism 5 includes an upper connecting plate 51, a vertical cylinder 52, and a horizontal cylinder 53. The upper connecting plate 51 is fixed to one side of the crossbeam 12. The vertical cylinder 52 is mounted on the upper connecting plate 51 with its driving end pointing downwards. The horizontal cylinder 53 is mounted on the driving end of the vertical cylinder 52. The hot air gun 6 is mounted on the driving end of the horizontal cylinder 53 via the lower connecting plate 54. When the driving end of the horizontal cylinder 53 retracts, the heating end of the hot air gun 6 extends between the two sides of the box plate 8 for heat melting. When the driving end of the horizontal cylinder 53 extends and the driving end of the vertical cylinder 52 retracts, the hot air gun 6 exits the heat melting position and moves upwards away from the box plate 8 to prevent the box plate from being damaged by heat.

[0039] The hot melt welding device is also equipped with a photoelectric control switch 9. When the box plate arrives and triggers the photoelectric control switch 9, the moving mechanism 5 moves the heating end of the hot air gun 6 into the hot melt position.

[0040] Specifically, a delay time is set after the box panel leaves. If no new box panel is sent in during the delay time, the hot air gun 6 will retract so that the staff can continue to put in box panels.

[0041] A collection box is provided at the end of the conveying direction of the box panel. The box panel after hot-melt welding falls into the collection box under the action of the rear pressure roller group 7.

[0042] The beneficial effects of this utility model's hot melt welding device for hollow slab box assembly are:

[0043] 1. The box plate is supported by a hot melt guide plate, and the welding is completed by the rear pressure roller group using a hot air gun as the heating unit. This makes the overall structure of the device simple, the maintenance cost low and the hot melt welding efficiency high.

[0044] 2. The front and rear pressure roller groups respectively complete the conveying and pressing of the box panels, and the box panel positioning strips provide positioning, which improves the stability of box panel transmission and welding.

[0045] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A hot-melt welding device for assembling hollow slabs into boxes, characterized in that, include: The frame has a working surface and a crossbeam. The working surface is equipped with a box plate positioning strip, and the crossbeam is mounted above the working surface. The hot melt guide plate has an inlet that opens to the left to support one side of the box plate. The hot melt guide plate is set below the crossbeam via the first connecting frame. The hot air gun is connected to the crossbeam via a moving mechanism, and its heating end can be moved up, down, left, or right to enter or exit the hot melt position. The front pressure roller assembly, located on the front side of the hot melt guide plate, is used to convey the box plate; The rear pressure roller assembly is located behind the hot-melt position and is used to press the hot-melt box panels together.

2. The hot-melt welding device for hollow slab box assembly according to claim 1, characterized in that, A heat insulation sheet is also provided on the right side of the hot melt inlet plate. The heat insulation sheet extends to the rear and is used to isolate the heating end from the lower box plate.

3. The hot-melt welding device for hollow slab box assembly according to claim 2, characterized in that, Both the front and rear pressure roller sets include an upper connecting seat, an upper pressure roller, a lower connecting seat, and a lower pressure roller. The upper connecting seat is connected to the crossbeam through an elastic mechanism. The upper pressure roller is rotatably mounted in the upper connecting seat and is a driven roller. The lower connecting seat is fixed below the working surface. The lower pressure roller is rotatably mounted in the lower connecting seat and is a driven roller, driven by a pressure roller motor.

4. A hot-melt welding device for hollow slab box assembly according to any one of claims 1-3, characterized in that, The moving mechanism includes an upper connecting plate, a vertical cylinder, and a horizontal cylinder. The upper connecting plate is fixed to one side of the crossbeam. The vertical cylinder is mounted on the upper connecting plate with its driving end pointing downwards. The horizontal cylinder is mounted on the driving end of the vertical cylinder. The hot air gun is mounted on the driving end of the horizontal cylinder via the lower connecting plate. When the driving end of the horizontal cylinder retracts, the heating end of the hot air gun extends into the heat-melting position.

5. The hot-melt welding device for hollow slab box assembly according to claim 4, characterized in that, It is also equipped with a photoelectric control switch. When the box plate arrives and triggers the photoelectric control switch, the moving mechanism moves the heating end of the hot air gun into the hot melt position.

6. The hot-melt welding device for hollow slab box assembly according to claim 4, characterized in that, An inlet wheel is also provided on the front side of the rear pressure roller assembly. The inlet wheel is connected to the crossbeam through the second connecting frame to guide the upper and lower layers to close and enter the rear pressure roller assembly.

Citation Information

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