Zipper taping machine

Abstract

The zipper tape coiling machine comprises a machine cabinet, a feeding mechanism, a first tape binding mechanism, a discharging mechanism and a second tape binding mechanism, and a machine head mechanism comprises a rotating plate, a first driving part for driving the rotating plate to rotate, a plurality of tape coiling discs, a second driving part for driving the tape coiling discs to rotate, a limiting disc and a third driving part for driving the limiting disc to linearly move; the first binding mechanism is used for binding the single side of the zipper roll, and the unloading mechanism is used for pushing the zipper roll to the next station from the material plate; the whole zipper roll is bundled by the second bundling mechanism; according to the zipper taping machine, the functions of automatic tape winding and automatic tape tying can be achieved, and the production efficiency is high; and when the automatic binding function is achieved, single-side binding and whole-roll binding can be conducted on the zipper roll, the binding effect is good, and loosening is not prone to occurring.

Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, and more specifically to a zipper conveyor belt machine. Background Technology

[0002] Zippers are a common connector used in many garments, such as on the front of a garment or on a backpack.

[0003] Before leaving the factory, some zippers are manufactured according to a predetermined length, such as 50cm, 80cm, 1m, etc.

[0004] However, some zippers are also shipped in rolls. A certain length (such as 20m or 50m) of zipper is wound into a roll according to a set length, and then the entire roll of zipper is tied with straps to prevent it from coming loose before it leaves the factory.

[0005] In existing zipper machines, the zippers are manually tied after winding, which is inefficient or can only be tied once, and cannot be automated to tie one side or the whole roll.

[0006] To overcome this problem, the applicant proposed a highly efficient zipper conveyor belt machine. Utility Model Content

[0007] In view of this, the present invention provides a zipper reeling machine.

[0008] To achieve the above objectives, the present invention adopts the following technical solution: a zipper conveyor belt machine, comprising: a cabinet as a carrier;

[0009] The feeding mechanism assists in the transmission of the zipper;

[0010] The head mechanism includes: a rotating plate, a first driving member that drives the rotating plate to rotate, multiple winding discs, a second driving member that drives the multiple winding discs to rotate, a limiting disc, and a third driving member that drives the limiting disc to move linearly; the multiple winding discs are assembled on the rotating plate with the drive shaft of the first driving member as the center, and when the first driving member drives the rotating plate to rotate, it drives the multiple winding discs to switch positions between the winding station and the binding station; the limiting disc is arranged corresponding to the winding station, and is connected or separated from the winding disc on the winding station by the third driving member;

[0011] The first binding mechanism is used to bind the zipper roll on one side. The first binding mechanism includes: a first material tape transmission component, a first heat pressing and cutting component, a first material rail, a second material rail, and a third material rail. The first heat pressing and cutting component corresponds to the first material rail. The second material rail is located at the binding station. The third material rail is assembled on a transverse track and can move linearly along the transverse track, so that the third material rail is connected with the first material rail and the second material rail to form a closed loop. The material tape is sequentially fed into the first material rail, the second material rail, and the third material rail through the first material tape transmission component and finally wraps back to the first material rail to bind the zipper roll.

[0012] The unloading mechanism, located in front of the head mechanism, includes: a material plate for supporting the bundled zipper roll, a pusher arm assembly for pushing the zipper roll out of the wrapping reel at the binding station, and a pusher assembly for pushing the zipper roll from the material plate to the next station.

[0013] The second binding mechanism is used to bundle the zipper roll. The second binding mechanism includes: a second material conveying component, a second hot pressing and cutting component, and a frame-shaped material rail. The zipper roll is conveyed through the middle of the frame-shaped material rail, and the material is wrapped around the frame-shaped material rail to bundle the zipper roll. The second hot pressing and cutting component performs hot pressing and cutting.

[0014] As a preferred embodiment of this utility model, the winding disc is provided with a biting member A, and the drive shaft of the second drive member is provided with a biting member B; the second drive member is assembled on a straight track so that the second drive member can move linearly, thereby realizing the biting member A and the biting member B biting or separating.

[0015] After the engagement member A and engagement member B engage, the second driving member drives the winding reel to rotate.

[0016] After the engagement piece A and engagement piece B separate, the first driving component drives the rotating plate to rotate, which in turn drives the winding disc to rotate and switch between the winding station and the binding station.

[0017] In a preferred embodiment of this utility model, two winding discs are provided, and two second driving members are provided, which respectively drive the two winding discs to rotate.

[0018] As a preferred embodiment of this utility model, the limiting plate is driven to move linearly through a third driving component and connected to the winding plate of the winding station. The winding plate and the limiting plate together constitute the winding workpiece, preventing the zipper from detaching from the winding space during the winding process.

[0019] After the limiting disc is connected to the winding disc, the limiting disc rotates synchronously with the winding disc.

[0020] As a preferred embodiment of this utility model, the first material conveying assembly includes: a first work plate, multiple conveying rollers, a first inclined material rail, and a pressure roller; the first inclined material rail is inclinedly disposed above the first material rail.

[0021] The first feed rail is a linear feed rail;

[0022] The second feed rail is L-shaped;

[0023] The third material rail is also L-shaped, with the second and third material rails positioned opposite each other; the beginning of the third material rail corresponds to the end of the second material rail, and the end of the third material rail corresponds to the beginning of the first material rail.

[0024] The third material rail is set on the transverse track and is driven to move along the transverse track by a rodless cylinder.

[0025] In a preferred embodiment of this utility model, the pressure roller is connected to a belt drive assembly that drives its rotation to assist in pressing and transmitting the material belt;

[0026] When the third material rail is far away from the second material rail, a gap is formed between the beginning of the third material rail and the end of the second material rail for the zipper roll to pass through on one side.

[0027] As a preferred embodiment of the present invention, the first hot pressing and cutting assembly includes a hot pressing plate and a cutting blade, wherein the hot pressing plate and the cutting blade are driven to move by a cam assembly.

[0028] As a preferred embodiment of this utility model, the pusher arm assembly includes: two symmetrically arranged and swingable arms, and a drive assembly A for driving the swing arms to swing.

[0029] The feeding assembly includes: a feeding plate and a driving assembly B for driving the feeding plate to move;

[0030] The direction of movement of the pusher plate is perpendicular to the direction of movement of the swing arm;

[0031] A cutting blade assembly is also provided corresponding to the pusher arm assembly. The cutting blade assembly cuts the zipper between the two winding reels between the strapping station and the winding station.

[0032] In a preferred embodiment of this utility model, the second hot pressing and cutting assembly is disposed below the frame-shaped material rail. The second hot pressing and cutting assembly includes a hot pressing plate, a cutting blade, and a pressing block. The hot pressing plate, the cutting blade, and the pressing block are driven to move by a cam assembly. The hot pressing plate and the pressing block are driven to move up and down by the cam assembly, and the cutting blade is driven to move horizontally by the cam assembly to perform cutting.

[0033] The lower end of the frame-shaped material rail is provided with a notch corresponding to the position of the second hot pressing and cutting component. The hot pressing plate and the cutting blade act on the notch to perform hot pressing and cutting.

[0034] As a preferred embodiment of this utility model, the feeding mechanism includes: multiple transmission rollers and a detection component.

[0035] As can be seen from the above technical solution, compared with the prior art, the present invention has the following beneficial technical effects: the zipper winding machine of the present invention can realize automatic winding and automatic binding functions, with high production efficiency; and when realizing the automatic binding function, it can bind the zipper roll on one side and bind the whole roll, with good binding effect and not easy to loosen.

[0036] The remaining beneficial technical effects of this utility model are embodied in the specific embodiments. Attached Figure Description

[0037] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0038] Figure 1 This is a schematic diagram of the structure of this utility model;

[0039] Figure 2 This is a schematic diagram of the cabinet after it has been concealed in this utility model;

[0040] Figure 3 This is a schematic diagram of the cabinet in this utility model from another angle after it is hidden.

[0041] Figure 4 This is a schematic diagram of the head mechanism in this utility model;

[0042] Figure 5 This is a cross-sectional schematic diagram of the head mechanism in this utility model;

[0043] Figure 6 This is a schematic diagram of the limiting disk and the winding disk after separation in the head mechanism of this utility model;

[0044] Figure 7 This is a schematic diagram of the winding reel of the head mechanism in this utility model after it is fully loaded;

[0045] Figure 8 This is a schematic diagram of the unloading mechanism in this utility model;

[0046] Figure 9 This is a schematic diagram of the unloading mechanism in this utility model from another angle;

[0047] Figure 10This is a schematic diagram of the first strapping mechanism in this utility model;

[0048] Figure 11 This is a cross-sectional schematic diagram of the first strapping mechanism in this utility model;

[0049] Figure 12 This is a schematic diagram of the second strapping mechanism in this utility model;

[0050] Figure 13 This is an exploded view of the second strapping mechanism in this utility model;

[0051] Figure 14 for Figure 13 Enlarged view of point A in the middle;

[0052] Figure 15 This is a cross-sectional schematic diagram of the second strapping mechanism in this utility model;

[0053] Figure 16 This is a diagram showing the zipper roll after being secured with two single-sided straps.

[0054] Figure 17 This is a diagram showing the zipper roll after it has been tied with single-sided straps twice and then the entire roll has been bundled.

[0055] Explanation of reference numerals in the attached figures

[0056] Cabinet 00; Zipper roll 01; Cable tie A02; Material strap 03; Cable tie B04;

[0057] Feeding mechanism 100; upright 110; transfer roller 120; detection component 130;

[0058] Machine head mechanism 200; rotating plate 210; first drive component 220; winding reel 230; biting component A 231; second drive component 240; biting component B 241; limiting plate 250; third drive component 260; linear track 270; first binding mechanism 300; first material belt transmission assembly 310; first work plate 311; transmission roller 312; first inclined material rail 313; pressure roller 314; belt drive assembly 3141; first hot pressing and cutting assembly 320; first material rail 330; second material rail 340; third material rail 350; transverse track 360;

[0059] Unloading mechanism 400; material plate 410; drive assembly C411; pusher arm assembly 420; arm 421; drive assembly A422; pusher assembly 430; pusher plate 431; drive assembly B432; cutting blade assembly 440; second binding mechanism 500; second material belt transmission assembly 510; second hot pressing and cutting assembly 520; hot pressing plate 521; cutting blade 522; pressing block 523; frame-shaped material rail 530; cam assembly 540; second work plate 550. Detailed Implementation

[0060] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.

[0061] Zipper reel machine, such as Figure 1-3 As shown, it includes: cabinet 00, feeding mechanism 100, machine head mechanism 200, first strapping mechanism 300, unloading mechanism 400 and second strapping mechanism 500.

[0062] like Figure 1 As shown, the cabinet 00 serves as a carrier, primarily enabling the various processes of the zipper conveyor to be executed in a closed or semi-closed state. The cabinet 00 is structurally similar to the cabinets used in traditional and existing automated equipment, possessing structures such as racks and cabinet doors. The cabinet doors can be opened for easy maintenance, replacement of parts, or addition of materials. Furthermore, the cabinet 00 can also be equipped with viewing windows for easy observation of the equipment's operation.

[0063] The zipper winding machine of this utility model mainly includes four processing mechanisms: feeding mechanism 100, machine head mechanism 200, first binding mechanism 300, unloading mechanism 400, and second binding mechanism 500. As the distribution positions of the four processing mechanisms are different, the specific shape of the cabinet 00 will also change accordingly.

[0064] The zipper winding machine of this utility model is mainly used to divide and wind large rolls of zipper into rolls of a specified length.

[0065] For example, a large roll of zipper might be 1000m long, which is then wound into 50m rolls by a zipper winding machine, and then the smaller rolls of zipper are tied together before leaving the factory; here, parameters such as 1000m and 50m can vary depending on actual needs;

[0066] For example, after production, the zippers are sent directly to the zipper winding machine, which winds the zippers into 50m rolls. Then, the small rolls of zippers are tied together before leaving the factory. Here, 50m is an assumed value, and the actual value is set according to actual needs.

[0067] This utility model achieves the winding of zippers into small rolls and binding by cooperating the above-mentioned feeding mechanism 100, machine head mechanism 200, first binding mechanism 300, unloading mechanism 400 and second binding mechanism 500.

[0068] In one embodiment, the feeding mechanism 100 is used to assist in the transport of zippers.

[0069] like Figure 2 and Figure 3As shown, the feeding mechanism 100 includes: a pole 110, a plurality of transmission rollers 120 mounted on the pole 110, and a detection component 130.

[0070] The upright 110 can be replaced with a bracket, and multiple transmission rollers 120 are distributed on the upright 110 and on the transmission track of the zipper, which facilitates the tensioning and transmission of the zipper to the head mechanism 200.

[0071] Continue as Figure 2 As shown, a set of transmission rollers is installed on the upright 110. One of them is a fixed roller, which is fixedly installed on the upright 110 and can rotate on its own. The other is a movable roller, which is installed on the upright 110 and can rotate on its own. When the movable roller encounters an external force, it can move away from the fixed roller, so that the zipper can pass through smoothly.

[0072] That is, during the transmission process, the zipper passes smoothly through the gap between the fixed roller and the moving roller. However, if a knot is encountered in the middle of the zipper, the diameter of the knot will be at least three times the thickness of the zipper. When the knot passes between the fixed roller and the moving roller, it will push the moving roller outward and away from the fixed roller. At this time, the detection component 130 can detect that there is a knot in the zipper, and the entire zipper conveyor will stop working or issue an alarm signal to notify the user to handle the situation.

[0073] Here, the detection component 130 can be a photoelectric sensor or a tension sensor, etc.;

[0074] If a photoelectric sensor is used, specifically an infrared photoelectric sensor, then a transmitter can be installed on the fixed roller and a receiver can be installed on the moving roller. After the moving roller moves away from the fixed roller, the distance and time of light transmission will be different. Based on the parameter changes, it can be determined that the zipper is not transmitting normally, and an alarm can be issued to notify the user or the control equipment can be stopped.

[0075] If a tension sensor is used, it is installed on the moving roller. When the moving roller moves away from the stationary roller, the tension changes. Based on the parameter change, it is determined that the zipper is not transmitting normally, and an alarm is issued to notify the user or the control equipment is stopped.

[0076] In one implementation, such as Figure 4-7As shown, the head mechanism 200 includes: a rotating plate 210, a first driving member 220 for driving the rotating plate 210 to rotate, multiple winding discs 230, a second driving member 240 for driving the multiple winding discs 230 to rotate, a limiting disc 250, and a third driving member 260 for driving the limiting disc 250 to move linearly; the multiple winding discs 230 are assembled on the rotating plate 210 with the driving shaft of the first driving member 220 as the center, and when the first driving member 220 drives the rotating plate 210 to rotate, it drives the multiple winding discs 230 to switch positions between the winding station and the binding station; the limiting disc 250 is arranged corresponding to the winding station, and the third driving member 260 drives the limiting disc 250 to connect or separate from the winding discs 230 on the winding station;

[0077] Continue as Figure 4-7 As shown, the rotating member 210 is plate-shaped, and the first driving member 220 is connected to the center of the rotating member 210 to drive the rotating member 210 to rotate.

[0078] Two winding discs 230 are provided, symmetrically distributed at both ends of the rotating component 210. Figure 4 In the diagram, the upper station is defined as the strapping station, and the lower station is defined as the wrapping station. The limit plate 250 is arranged to correspond to the lower wrapping station.

[0079] Figure 4 In the middle, both winding reels 230 were unloaded, while Figure 7 In the middle, both winding discs 230 are fully loaded.

[0080] When using, such as Figure 4 As shown, both winding reels 230 are unloaded. The limiting plate 250 moves towards the winding reel 230 at the winding station and connects to the winding reel 230 under the drive of the third driving member 260. The second driving member 240 drives the winding reel 230 located at the winding station to rotate, so that the zipper is wound on the winding reel 230.

[0081] The limiting plate 250 and the winding plate 230 work together to form an approximately I-shaped plate, preventing the zipper from wrapping out of the winding plate 230 during the winding process.

[0082] The winding length of the zipper can be detected by an additional detector. When the zipper is wound to a set length, such as 50m, the second drive unit 240 stops driving the winding reel 230 to rotate.

[0083] Then, the limit plate 250 leaves the winding plate 230 under the drive of the third drive member 260;

[0084] Then, the first driving component 220 drives the rotating component 210 to rotate 180°, rotating the fully loaded winding reel 230 to the binding station, waiting for binding; while the unloaded winding reel 230 rotates to the winding station, waiting for winding.

[0085] Finally, under the drive of the third drive unit 260, the limit plate 250 moves toward the empty winding plate 230 at the winding station and connects with the empty winding plate 230, ready to start a new round of winding; while the fully loaded winding plate 230 cooperates with the first binding mechanism 300 to prepare for the first binding.

[0086] Continue as Figure 1 As shown, there are two winding discs 230 and two second driving components 240, which drive the two winding discs 230 to rotate respectively.

[0087] The first driving component 220 and the second driving component 240 are both mounted on a bracket, and a linear track 270 is provided on the bracket. The second driving component 240 is mounted on the linear track 270 by a slider.

[0088] The winding disc 230 is provided with a biting member A231, and the drive shaft of the second drive member 240 is provided with a biting member B241.

[0089] The second driving component 240 can be driven by a structure such as a motor or cylinder to reciprocate along the linear track 270;

[0090] When the second driving member 240 moves close to the winding reel 240, causing the engagement member A231 and the engagement member B241 to engage, the second driving member 240 drives the winding reel 230 to rotate.

[0091] When the second driving member 240 moves away from the winding reel 240, and the engagement member A231 and engagement member B241 separate, the first driving member 210 drives the rotating plate 220 to rotate, which in turn drives the winding reel 230 to rotate, switching between the winding station and the binding station.

[0092] Here, when the rotating plate 220 rotates, it only drives the winding disc 230 to rotate, while the second driving member 240 does not rotate;

[0093] Furthermore, the two second driving components 240 drive the two winding reels 230 to rotate respectively. The two second driving components 240 do not drive the winding reels 230 to rotate synchronously. That is, the winding reel 230 on the winding station and the winding reel 230 on the binding station rotate independently and not synchronously.

[0094] In practical applications, while the winding reel 230 at the winding station is rotating at a constant speed to wind the tape, the winding reel 230 at the binding station may remain stationary, waiting for the tape to be bound. After the first binding is completed, the winding reel 230 at the binding station can be driven by the second driving component 240 to rotate by a displacement, such as rotating half a turn, to bind the tape at the second location.

[0095] Furthermore, the limiting plate 250 is driven to move linearly through the third driving component 260 and connected to the winding plate 230 of the winding station. The winding plate 230 and the limiting plate 250 together constitute the winding workpiece to prevent the zipper from leaving the winding space during the winding process.

[0096] Furthermore, after the limiting plate 250 is connected to the winding plate 230, the limiting plate 250 rotates synchronously with the winding plate 230.

[0097] like Figure 6 As shown, in order to enable the limiting plate 250 and the winding plate 230 to rotate synchronously, the limiting plate 250 and the winding plate 230 can be provided with corresponding plug-in structures. For example, the limiting plate 250 is provided with a plug-in, and the winding plate 230 is provided with a slot. By inserting the plug-in into the slot, the limiting plate 250 can rotate with the winding plate 230. Alternatively, the winding plate 230 can be provided with a plug-in, and the limiting plate 250 can be provided with a slot. The plug-in can be inserted into the slot.

[0098] Furthermore, the first driving member 220 and the second driving member 240 can be motors, which drive the rotating plate 210 and the winding disc 230 to rotate respectively; of course, the first driving member 220 and the second driving member 240 can also be combinations of commonly used driving structures such as motor and belt assembly, motor and gear assembly;

[0099] Furthermore, the third driving component 260 can be a cylinder that drives the limit plate 250 to move linearly.

[0100] In one implementation, such as Figure 10-11 As shown, the first binding mechanism uses 300 pairs of zipper rolls for single-sided binding. Here, single-sided binding refers to... Figure 16 As shown, the first binding mechanism 300 binds the zipper rolls 01 together with binding strap A02. The binding can be done once, twice, or three times. Figure 16 The first binding mechanism 300 pairs of zipper rolls 01 are bound twice on one side by binding strap A02.

[0101] Continue as Figure 3 , Figure 10 and Figure 11As shown, the first binding mechanism 300 includes: a first material conveying assembly 310, a first hot pressing and cutting assembly 320, a first material rail 330, a second material rail 340, and a third material rail 350; the first hot pressing and cutting assembly 320 corresponds to the first material rail 330, the second material rail 340 is located on the binding station, and the third material rail 350 is mounted on a transverse rail 360 and can move linearly along the transverse rail 360, so that the third material rail 350 is connected with the first material rail 330 and the second material rail 340 to form a closed loop; the material strip 03 is sequentially fed into the first material rail 330, the second material rail 340, and the third material rail 350 through the first material conveying assembly 310 and finally wrapped back to the first material rail 330 to bind the zipper roll 01;

[0102] Specifically, the entire first strapping mechanism 300 can be mounted on a support plate that acts as a carrier. The first material conveying assembly 310 includes: a first work plate 311, multiple conveying rollers 312, a first inclined material rail 313, and a pressure roller 314; the first inclined material rail 313 is inclinedly disposed above the first material rail 330.

[0103] like Figure 1 As shown, strip 03 is mounted on an I-beam.

[0104] like Figure 11 As shown, the first material rail 330 is a straight material rail; the second material rail 340 is L-shaped; the third material rail 350 is also L-shaped, and the second material rail 340 and the third material rail 350 are positioned opposite each other; the beginning of the third material rail 350 corresponds to the end of the second material rail 340, and the end of the third material rail 350 corresponds to the beginning of the first material rail 330; the third material rail 350 is disposed on the transverse rail 360 and is driven to move along the transverse rail 360 by a rodless cylinder.

[0105] like Figure 11 As shown, the third material rail 350 is located on the right side at this time. After the rotating plate 210 rotates 180°, the fully loaded winding reel 330 rotates to the binding station, and at the same time, one side of the zipper roll 01 is located in the notch.

[0106] During the strapping operation, the third feed rail 350 should be driven by the rodless cylinder as follows: Figure 11 The orientation indicates a leftward movement. The diagram showing the leftward movement is not directly illustrated in the accompanying drawings of the instruction manual. However, it can be understood that after the third rail 350 moves left, its front end passes through the zipper roll 01 and connects with the end of the second rail 340. The end of the third rail 350 then connects with the front end of the first rail 330, forming a closed loop. Figure 11As shown by the bolded arrow, the material strip is guided by the first inclined rail 313, the first rail 330, the second rail 340 and the third rail 350 to wrap around once, and the zipper roll 01 is tied wide on one side. The material strip 03 enters the first rail 330, passes through the second rail 340 and the third rail 350 and then wraps back to the first rail 330. The two sections of material strip overlap in the first rail 330. Finally, the two sections of material strip are heat-pressed by the first hot pressing and cutting component 320 to achieve the binding. Then the material strip is cut, and the first binding is completed.

[0107] If a second binding is required, the second drive unit 240 drives the winding reel 230 of the binding station to rotate by one displacement. The material strip 03 re-enters the first material rail 330, the second material rail 340 and the third material rail 350 and then wraps back to the first material rail 330. The two sections of material strip are then heat-pressed again by the first hot pressing and cutting component 320 to achieve binding. Then the material strip is cut, completing the second binding.

[0108] The zipper roll with two binding straps is as follows: Figure 16 As shown, there are two straps A02 on the zipper roll 01; the number of times the strap needs to be tied on one side depends on the actual needs, and it is best to tie one side 1-3 times.

[0109] Furthermore, the pressure roller 314 is connected to a belt drive assembly 3141 that drives its rotation to assist in pressing and conveying the material belt.

[0110] In addition, a driving component is also provided on the first material belt transmission assembly 310, which can drive the transmission roller 312 to rotate, so as to drive the material belt transmission.

[0111] Furthermore, the first hot pressing and cutting assembly 320 includes a hot pressing plate and a cutting blade, which are driven to move by a cam assembly to ultimately hot press and cut the material strip.

[0112] In one implementation, such as Figure 2 As shown, the unloading mechanism 400 is directly in front of the head mechanism 200, and specifically in front of the strapping station.

[0113] The unloading mechanism 400 includes: a material plate 410 for supporting the bundled zipper roll 01, a pusher arm assembly 420 for pushing the zipper roll 01 out of the wrapping reel 230 at the binding station, and a pusher assembly 430 for pushing the zipper roll 01 from the material plate 410 to the next station.

[0114] like Figure 8-9 As shown, the material plate 410 is a flat plate mechanism, and the pusher arm assembly 420 includes: two symmetrically arranged and swingable arms 421, and a drive assembly A422 for driving the swing arms 421 to swing.

[0115] The material plate 410 is mounted on a slide rail or a linear cylinder. Preferably, the material plate 410 is mounted on a slide rail and is driven by the drive assembly C411 to move closer to or away from the strapping station.

[0116] Here, both drive component A422 and drive component C411 can be cylinders.

[0117] The pusher assembly 430 includes: a pusher plate 431 and a drive assembly B432 for driving the pusher plate 431 to move; the moving direction of the pusher plate 431 is perpendicular to the moving direction of the swing arm 421.

[0118] Specifically, continue as Figure 8-9 As shown, during unloading, the drive component C411 pushes the material plate 410 closer to the strapping station, the swing arm 421 acts on the zipper roll 01, and then the drive component A422 drives the swing arm 421 to swing. After swinging, the drive component C411 pushes the material plate 410 away from the strapping station, and the swing arm 421 pulls the zipper roll 01 off the winding reel 430.

[0119] like Figure 8 As shown, the drive component A422 drives the swing arm 421 to swing, and during the swing, the zipper roll 01 is pulled off the winding reel 430 and falls onto the material plate 410.

[0120] Then, the drive component B432 drives the pusher plate 431 to move, sending the zipper roll 01 to the second strapping mechanism 500.

[0121] Furthermore, a cutting blade assembly 440 is also provided corresponding to the pusher arm assembly 420, which cuts the zipper between the two winding reels 230 between the strapping station and the winding station.

[0122] When the fully loaded winding reel 230 at the winding station rotates to the binding station, the empty winding reel 230 also rotates back to the winding station. At this time, after the winding reel 430 at the winding station rotates several times, it can be seen that the zipper between the winding reel 230 at the binding station and the winding reel 230 at the binding station is still connected. Figure 7 As shown, it needs to be cut and separated by the cutting blade assembly 440.

[0123] The cutting blade assembly 440 includes a drive unit and a blade. The drive unit drives the blade to move, thereby achieving cutting.

[0124] In one implementation, such as Figure 12-15 As shown, the second binding mechanism uses 500 pairs of zipper rolls 01 to bundle the entire roll together, as follows: Figure 17 As shown, the zipper roll 01 is secured twice on one side by the binding strap A02, and then the entire roll is secured by the second binding mechanism 500. Figure 17The zipper roll 01 is bundled together with strap B04.

[0125] Specifically, the second binding mechanism 500 includes: a second material belt transmission assembly 510, a second hot pressing and cutting assembly 520, and a frame-shaped material rail 530. The zipper roll 01 is transmitted through the middle of the frame-shaped material rail 530, and the material belt 03 is wrapped around the frame-shaped material rail 530 to bind the zipper roll 01. The zipper roll 01 is then hot-pressed and cut by the second hot pressing and cutting assembly 520.

[0126] Furthermore, the second hot pressing and cutting assembly 520 is disposed below the frame-shaped material rail 530. The second hot pressing and cutting assembly 520 includes: a hot pressing plate 521, a cutting blade 522 and a pressing block 523. The hot pressing plate 521, the cutting blade 522 and the pressing block 523 are driven to move by the cam assembly 540.

[0127] The hot press plate 521 and the pressure block 523 are driven to move up and down by the cam assembly 540, and the cutting blade 522 is driven to move horizontally by the cam assembly 540 to perform cutting.

[0128] like Figure 15 As shown, the entire roll of material is mounted on the second feed tray 550, and the material passes through the second material conveyor assembly 510 into the feed rail 530, as... Figure 15 As shown by the bolded arrow, the strip wraps around once and connects to the bottom of the frame rail 530, corresponding to the second hot pressing and cutting assembly 520.

[0129] Finally, the second hot pressing and cutting component 520 heats and cuts the material strip to achieve the whole roll bundling of the zipper roll 01. After bundling, as shown... Figure 17 As shown.

[0130] Furthermore, the cam assembly 540 includes: a cam, a cam arm, and a drive motor. Each cam is provided with a cam arm, and the cam arms are connected to the hot press plate 521, the cutting blade 522, and the pressure block 523 in a one-to-one correspondence. Multiple cams are mounted on the power shaft of the drive motor. Each cam has a different cam radius or a different protrusion position, so that when the power shaft rotates one revolution, the hot press plate 521, the cutting blade 522, and the pressure block 523 move sequentially.

[0131] When the power shaft rotates one revolution, the cutting blade 522 first moves horizontally to cut the strip, then the pressure block 523 moves upward to press the stacked strips together, while the cutting blade 522 moves horizontally to the rib position; then the hot press plate 521 moves upward to heat-press and fix the stacked strips together; finally, after the power shaft rotates one revolution, the hot press plate 521, the cutting blade 522 and the pressure block 523 all return to their original positions.

[0132] This invention enables automatic zipper winding, single-side binding of zipper rolls, and whole-roll bundling, meeting the needs of automatic zipper binding. The overall structure is compact and the processing efficiency is high. By using side binding and whole-roll bundling, the zipper is prevented from coming loose.

[0133] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A zipper conveyor belt machine, characterized in that: include: Server racks serve as the carrier; The feeding mechanism assists in the transmission of the zipper; The head mechanism includes: a rotating plate, a first driving member that drives the rotating plate to rotate, multiple winding discs, a second driving member that drives the multiple winding discs to rotate, a limiting disc, and a third driving member that drives the limiting disc to move linearly; the multiple winding discs are assembled on the rotating plate with the drive shaft of the first driving member as the center, and when the first driving member drives the rotating plate to rotate, it drives the multiple winding discs to switch positions between the winding station and the binding station; the limiting disc is arranged corresponding to the winding station, and is connected or separated from the winding disc on the winding station by the third driving member; The first binding mechanism is used to bind the zipper roll on one side. The first binding mechanism includes: a first material tape transmission component, a first heat pressing and cutting component, a first material rail, a second material rail, and a third material rail. The first heat pressing and cutting component corresponds to the first material rail. The second material rail is located at the binding station. The third material rail is assembled on a transverse track and can move linearly along the transverse track, so that the third material rail is connected with the first material rail and the second material rail to form a closed loop. The material tape is sequentially fed into the first material rail, the second material rail, and the third material rail through the first material tape transmission component and finally wraps back to the first material rail to bind the zipper roll. The unloading mechanism, located in front of the head mechanism, includes: a material plate for supporting the bundled zipper roll, a pusher arm assembly for pushing the zipper roll out of the wrapping reel at the binding station, and a pusher assembly for pushing the zipper roll from the material plate to the next station. The second binding mechanism is used to bundle the zipper roll. The second binding mechanism includes: a second material conveying component, a second hot pressing and cutting component, and a frame-shaped material rail. The zipper roll is conveyed through the middle of the frame-shaped material rail, and the material is wrapped around the frame-shaped material rail to bundle the zipper roll. The second hot pressing and cutting component performs hot pressing and cutting.

2. The zipper reeling machine according to claim 1, characterized in that: The winding disc is provided with a biting element A, and the drive shaft of the second drive member is provided with a biting element B; the second drive member is assembled on a straight track so that the second drive member can move linearly, realizing the biting element A and the biting element B biting or separating. After the engagement member A and engagement member B engage, the second driving member drives the winding reel to rotate. After the engagement piece A and engagement piece B separate, the first driving component drives the rotating plate to rotate, which in turn drives the winding disc to rotate and switch between the winding station and the binding station.

3. The zipper reeling machine according to claim 2, characterized in that: There are two winding discs and two second driving components, which drive the two winding discs to rotate respectively.

4. The zipper reeling machine according to claim 1, characterized in that: The limiting plate is driven to move linearly through the third driving component and is connected to the winding plate of the winding station. The winding plate and the limiting plate together constitute the winding workpiece to prevent the zipper from leaving the winding space during the winding process. After the limiting disc is connected to the winding disc, the limiting disc rotates synchronously with the winding disc.

5. The zipper reeling machine according to claim 1, characterized in that: The first material conveying assembly includes: a first work plate, multiple conveying rollers, a first inclined material rail, and a pressure roller; the first inclined material rail is inclinedly disposed above the first material rail. The first feed rail is a linear feed rail; The second feed rail is L-shaped; The third material rail is also L-shaped, with the second and third material rails positioned opposite each other; the beginning of the third material rail corresponds to the end of the second material rail, and the end of the third material rail corresponds to the beginning of the first material rail. The third material rail is set on the transverse track and is driven to move along the transverse track by a rodless cylinder.

6. The zipper reeling machine according to claim 5, characterized in that: The pressure roller is connected to a belt drive assembly that drives its rotation to assist in pressing and transmitting the material belt; When the third material rail is far away from the second material rail, a gap is formed between the beginning of the third material rail and the end of the second material rail for the zipper roll to pass through on one side.

7. The zipper reeling machine according to claim 5, characterized in that: The first hot pressing and cutting assembly includes a hot pressing plate and a cutting blade, which are driven to move by a cam assembly.

8. The zipper reeling machine according to claim 1, characterized in that: The pusher arm assembly includes: two symmetrically arranged and swingable arms, and a drive assembly A for driving the swing arms to swing. The feeding assembly includes: a feeding plate and a driving assembly B for driving the feeding plate to move; The direction of movement of the pusher plate is perpendicular to the direction of movement of the swing arm; A cutting blade assembly is also provided corresponding to the pusher arm assembly. The cutting blade assembly cuts the zipper between the two winding reels between the strapping station and the winding station.

9. The zipper reeling machine according to claim 1, characterized in that: The second hot pressing and cutting assembly is located below the frame-shaped material rail. The second hot pressing and cutting assembly includes a hot pressing plate, a cutting blade, and a pressing block. The hot pressing plate, the cutting blade, and the pressing block are driven to move by a cam assembly. The hot pressing plate and the pressing block are driven to move up and down by the cam assembly, and the cutting blade is driven to move horizontally by the cam assembly to perform cutting. The lower end of the frame-shaped material rail is provided with a notch corresponding to the position of the second hot pressing and cutting component. The hot pressing plate and the cutting blade act on the notch to perform hot pressing and cutting.

10. The zipper reeling machine according to claim 1, characterized in that: The feeding mechanism includes: multiple transfer rollers and a detection component.

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