Conveying machine device of transformer iron core automatic lamination production line
By using isolation plates and limiting components in the conveying equipment of the automatic lamination production line for transformer cores, the problem of scratches caused by friction during lamination conveying is solved, improving conveying efficiency and maintaining electromagnetic performance.
Patent Information
- Application Number
- CN202423174839.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-23
AI Technical Summary
During transportation, the laminated iron core of a transformer is prone to surface scratches due to friction, which affects its electromagnetic performance and transformer efficiency.
A conveying machine device for an automatic lamination production line of transformer cores was designed. It adopts a structure of isolation plates and limiting components. The isolation plates separate the surface of the conveyor belt, and the limiting components prevent friction between the laminations. The device includes plastic isolation plates and soft rubber limiting blocks to ensure that the laminations do not rub against each other during the conveying process.
It effectively prevents scratches on the laminated surface, improves conveying efficiency, avoids the impact of laminated surface scratches on electromagnetic performance, and improves the efficiency of transformer production process.
Smart Images
Figure CN223546965U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of transformer core processing equipment, specifically a conveying machine device for an automatic transformer core lamination production line. Background Technology
[0002] An automated transformer core lamination production line is an automated equipment used to efficiently and accurately complete the processing of transformer core laminations. Taking Huaxiang Technology's automated transformer core stacking production line as an example, its structure consists of: a first support, a drive trolley, a gripping assembly, a second support, a conveying device, and a stacking table. The first support has two first slide rails, on which the drive trolley is mounted; the gripping assembly includes a connecting frame, a first cylinder, a mounting plate, a gripping plate, and a first motor. The connecting frame connects to the drive trolley, the first cylinder connects to the mounting plate, and the first motor shaft passes through the mounting plate and connects to the gripping plate; the second support has two second slide rails.
[0003] The working principle is that the gripping component moves along the first slide rail by driving the trolley, and can reach the first position, the second position and the top of the stacking table of the conveying machine. The conveying machine is used to place the material pieces. The gripping disc moves up and down under the drive of the first cylinder and rotates at a preset angle under the drive of the first motor. Its first suction cup seat and third suction cup seat can move relative to the second suction cup seat, which can grip the material pieces and transfer them to the stacking table for stacking.
[0004] When the conveying equipment transports the sheet metal, the sheet metal moves on the conveyor belt of the conveying equipment. Friction may occur between the stacked sheets and the surface of the conveyor belt, as well as between adjacent stacked sheets, due to the relative movement. This can cause scratches on the surface of the iron core stacked sheets. Scratches on the surface of the iron core stacked sheets can affect its electromagnetic performance, such as increasing iron core losses and reducing transformer efficiency. Utility Model Content
[0005] The purpose of this utility model is to provide a conveying machine device for an automatic lamination production line for transformer cores, so as to solve the defects mentioned in the background art.
[0006] To achieve the above objectives, a conveying machine device for an automatic lamination production line for transformer cores is provided, comprising a conveying machine body, a conveyor belt movably mounted on the conveying machine body, and an isolation plate fixedly disposed in the middle of the surface of the conveying machine body. A first conveying assembly channel is opened on one side of the isolation plate, and a second conveying assembly channel is opened on the other side of the isolation plate. Multiple sets of limiting components are fixedly disposed on both sides of the surface of the conveyor belt, and the limiting components include a first limiting block, a second limiting block, and a third limiting block fixedly disposed on the surface of the conveyor belt. The lamination body is disposed in the limiting components.
[0007] Preferably, multiple sets of equidistant limiting components are provided on both sides of the surface of the conveyor belt, and the two limiting components are symmetrical about the isolation plate.
[0008] Preferably, the isolation sheet is a rectangular structure made of plastic, and multiple sets of openings are evenly opened on the surface of the isolation sheet, with a lighting lamp installed between two adjacent sets of openings.
[0009] Preferably, both ends of the bottom of the isolation plate are fixedly installed with connecting seats, and the connecting seats are provided with slots. At the same time, the ends of the connecting seats are screwed to the side wall of the conveyor body by fixing bolts.
[0010] Preferably, the third limiting block is arranged in a straight line shape, and the first and second limiting blocks are symmetrical about the third limiting block, while the third limiting block is arranged in a strip shape.
[0011] Preferably, the first limiting block, the second limiting block, and the third limiting block are all made of soft rubber material, and the first limiting block, the second limiting block, and the third limiting block are arranged in a triangular pattern. At the same time, the first limiting block, the second limiting block, and the third limiting block surround each other to form a positioning groove that matches the size of the stacked body body arranged in an isosceles trapezoid. Furthermore, the spacing between the multiple sets of stacked bodies on the first conveying assembly channel and the second conveying assembly channel is consistent.
[0012] Preferably, the bottom of the conveyor body is fixedly installed with an "I"-shaped base, and two sets of support cylinders are installed on both sides of the bottom of the base.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This utility model uses two rows of lamination bodies to carry out separate conveying operations in the first and second conveying assembly channels, which can make full use of the width space of the conveyor belt; gripping components can be installed on both sides of the conveyor machine body. Compared with conveying only one row of laminations, more laminations can be conveyed under the same conveyor belt running speed and working time, thereby increasing the conveying capacity per unit time and helping to improve the efficiency of the entire transformer core production process.
[0015] 2. When a large number of stacked plates are conveyed on the surface of the conveyor belt, the adjacent stacked plates will not rub against each other due to relative movement, thus preventing scratches on the surface of the iron core stacked plates and avoiding the impact of scratches on its electromagnetic properties. Attached Figure Description
[0016] Figure 1 This is a front view schematic diagram of the structure of this utility model;
[0017] Figure 2 for Figure 1 A bottom view;
[0018] Figure 3 for Figure 1 Top view;
[0019] Figure 4 for Figure 1 Rear view.
[0020] The following are the labels in the diagram: 1. Conveying machine body; 2. Conveyor belt; 3. Limiting component; 31. First limiting block; 32. Second limiting block; 33. Third limiting block; 4. Stacked plate body; 5. Isolating plate; 50. Opening; 51. Connecting seat; 52. Fixing bolt; 53. Lighting lamp; 6. First conveying assembly channel; 61. Second conveying assembly channel; 7. Base; 71. Support cylinder. Detailed Implementation
[0021] Please see Figure 1-4 This utility model provides a conveying machine device for an automatic lamination production line for transformer cores, including a conveying machine body 1, a conveyor belt 2 movably mounted on the conveying machine body 1, and an isolation plate 5 fixedly disposed in the middle of the surface of the conveying machine body 1. At the same time, a first conveying assembly channel 6 is opened on one side of the isolation plate 5, and a second conveying assembly channel 61 is opened on the other side of the isolation plate 5. Multiple sets of limiting components 3 are fixedly disposed on both sides of the surface of the conveyor belt 2, and the limiting components 3 include a first limiting block 31, a second limiting block 32 and a third limiting block 33 fixedly disposed on the surface of the conveyor belt 2. The lamination body 4 is disposed in the limiting components 3.
[0022] Working Principle: During operation, an isolation plate 5 is installed in the middle of the conveyor belt 2 on the conveyor machine body 1. The first conveyor assembly channel 6 and the second conveyor assembly channel 61 are located on both sides of the isolation plate 5. The two rows of lamination bodies 4 are conveyed separately in the first conveyor assembly channel 6 and the second conveyor assembly channel 61, which can make full use of the width space of the conveyor belt. Grabbing components can be installed on both sides of the conveyor machine body 1. Compared with conveying only one row of laminations, more laminations can be conveyed at the same conveyor belt running speed and working time, thereby increasing the conveying capacity per unit time and helping to improve the efficiency of the entire transformer core production process. At the same time, a large number of lamination bodies 4 are limited and conveyed on the surface of the conveyor belt 2 by the first limit block 31, the second limit block 32, and the third limit block 33. This prevents friction between adjacent laminations due to relative movement when a large number of lamination bodies 4 are conveyed on the surface of the conveyor belt 2, thus preventing scratches on the surface of the core laminations and avoiding damage to their electromagnetic performance.
[0023] As a preferred embodiment, multiple sets of equidistant limiting components 3 are provided on both sides of the surface of the conveyor belt 2, and the two limiting components 3 are symmetrical about the isolation plate 5.
[0024] The isolation plate 5 is a rectangular structure made of plastic, and multiple sets of openings 50 are evenly opened on the surface of the isolation plate 5. At the same time, a lighting lamp 53 is installed between two adjacent sets of openings 50.
[0025] Multiple sets of lighting lamps 53 are provided on both sides of the isolation plate 5. The lighting lamps 53 can illuminate the first conveying assembly channel 6 and the second conveying assembly channel 61 respectively.
[0026] As a preferred embodiment, both ends of the bottom of the isolation plate 5 are fixedly installed with connecting seats 51, and the connecting seats 51 are provided with slots. At the same time, the ends of the connecting seats 51 are screwed to the side wall of the conveyor body 1 by fixing bolts 52.
[0027] The third limiting block 33 is arranged in a straight line shape, and the first limiting block 31 and the second limiting block 32 are symmetrical about the third limiting block 33. At the same time, the third limiting block 33 is arranged in a strip shape.
[0028] In a preferred embodiment, the first limiting block 31, the second limiting block 32, and the third limiting block 33 are all made of soft rubber, and the first limiting block 31, the second limiting block 32, and the third limiting block 33 are arranged in a triangular pattern. At the same time, the first limiting block 31, the second limiting block 32, and the third limiting block 33 surround each other to form a positioning groove that matches the size of the stacked body 4 arranged in an isosceles trapezoid. Furthermore, the spacing between the multiple sets of stacked bodies 4 on the first conveying assembly channel 6 and the second conveying assembly channel 61 is consistent.
[0029] The bottom of the conveyor body 1 is fixedly installed with an "I"-shaped base 7, and two sets of support cylinders 71 are installed on both sides of the bottom of the base 7.
Claims
1. A conveying machine device for an automatic lamination production line for transformer cores, comprising a conveying machine body (1), characterized in that: A conveyor belt (2) is movably installed on the conveyor machine body (1), and a separator (5) is fixedly arranged in the middle of the surface of the conveyor machine body (1). At the same time, a first conveying and assembling channel (6) is formed on one side of the separator (5), and a second conveying and assembling channel (61) is formed on the other side of the separator (5). A plurality of groups of limiting components (3) are fixedly arranged on both sides of the surface of the conveyor belt (2). The limiting component (3) includes a first limiting block (31), a second limiting block (32) and a third limiting block (33) fixedly arranged on the surface of the conveyor belt (2). At the same time, a laminated sheet body (4) is arranged in the limiting component (3).
2. The conveying machine device of the automatic lamination production line for transformer cores according to claim 1, characterized in that: A plurality of groups of equidistantly arranged limiting components (3) are arranged on both sides of the surface of the conveyor belt (2), and the two sets of limiting components (3) are symmetrical structures with respect to the separator (5).
3. The conveying machine device of the automatic lamination production line for transformer cores according to claim 2, characterized in that: The separator (5) is a rectangular structure made of plastic material. A plurality of groups of openings (50) are evenly formed on the surface of the separator (5). At the same time, a lighting lamp (53) is installed between two adjacent groups of openings (50).
4. The conveying machine device of the automatic lamination production line for transformer cores according to claim 1, characterized in that: Both ends of the bottom of the separator (5) are fixedly installed with connecting seats (51). A slot is formed on the connecting seat (51). At the same time, the end of the connecting seat (51) is fixedly connected to the side wall of the conveyor machine body (1) by a fixing bolt (52).
5. The conveying machine device of the automatic lamination production line for transformer cores according to claim 1, characterized in that: The third limiting block (33) is arranged in a "one" shape. The first limiting block (31) and the second limiting block (32) are symmetrical structures with respect to the third limiting block (33). At the same time, the third limiting block (33) is arranged in a strip shape.
6. The conveying machine device of the automatic lamination production line for transformer cores according to claim 5, characterized in that: The first limiting block (31), the second limiting block (32) and the third limiting block (33) are all made of soft rubber material. The first limiting block (31), the second limiting block (32) and the third limiting block (33) are distributed in a triangular shape. At the same time, the first limiting block (31), the second limiting block (32) and the third limiting block (33) surround each other to form a positioning groove adapted to the size of the laminated sheet body (4) arranged in an isosceles trapezoid shape. And the distance between the plurality of laminated sheet bodies (4) on the first conveying and assembling channel (6) and the second conveying and assembling channel (61) is consistent.
7. The conveying machine device of the automatic lamination production line for transformer cores according to claim 1, characterized in that: A "I"-shaped base (7) is fixedly installed at the bottom of the conveyor machine body (1). Two groups of support cylinders (71) are installed on both sides of the bottom of the base (7).