Adhesive tape discharging mechanism and tool circulation line

Abstract

The utility model relates to the technical field of photovoltaic module production, in particular to an adhesive tape blanking mechanism and a tool circulation line. The utility model provides an adhesive tape discharging mechanism which is used for a tool circulation line and comprises a vertical plate, a suspension vertical beam, a material disc, a positioning claw, a cutting knife and a pulling claw. The vertical plate is connected to the suspension vertical beam and located on one side of the suspension vertical beam. The charging tray, the positioning claw, the cutting knife and the pulling claw are sequentially arranged on the vertical plate in the transverse direction; the material disc is used for installing an adhesive tape roll, the pulling claw is used for pulling an adhesive tape, the positioning claw is used for clamping and positioning the adhesive tape, and the cutter is used for cutting off the adhesive tape. The pulling claw can pull the end of the adhesive tape to move, the adhesive tape roll rotates on the material disc to enable the adhesive tape to be lengthened, when the adhesive tape reaches the preset length, the adhesive tape is clamped through the positioning claw, then the adhesive tape is cut off through the cutting knife, the clamping and positioning effects of the positioning claw can guarantee stable cutting when the cutting knife cuts the adhesive tape, the overall structure is simple, manpower is saved, and the production efficiency is improved. And the ever-increasing capacity requirement is met.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic module production technology, and in particular to a tape feeding mechanism and tooling circulation line. Background Technology

[0002] In the production of photovoltaic modules, the use of tape is one of the crucial steps in connecting the modules to the tooling. Traditional tape cutting and application typically rely on manual operation, which is not only inefficient but also prone to errors, leading to inconsistent cut lengths and inaccurate placement. Furthermore, manual operation is labor-intensive and costly, making it unsuitable for the demands of modern large-scale production.

[0003] While some existing automated equipment can solve the above problems to some extent, these devices are often complex in structure, have high maintenance costs, and still have the following shortcomings in practical applications: 1. Low tape cutting accuracy: Existing tape cutting equipment may experience inaccurate cutting due to inaccurate positioning or blade wear, thus affecting product quality and consistency. 2. Cumbersome operation: Some automated equipment requires multiple adjustments to achieve the desired effect, with cumbersome operating procedures increasing the difficulty of production line operation. 3. Large equipment footprint: To achieve automated operation, existing equipment is usually large in size, occupying a significant amount of production line space and hindering efficient space utilization. Utility Model Content

[0004] The purpose of this utility model is to provide a tape feeding mechanism and tooling circulation line to solve the technical problems of low tape cutting accuracy, cumbersome operation and large occupation of production line space in existing automated equipment.

[0005] In a first aspect, this utility model provides a tape feeding mechanism for a tooling circulation line, the tape feeding mechanism comprising: a vertical plate, a suspension beam, a material tray, a positioning claw, a cutting blade, and a pull claw;

[0006] The upright plate is connected to the suspended vertical beam and is located on one side of the suspended vertical beam;

[0007] The material tray, the positioning claw, the cutting blade, and the pull claw are arranged sequentially on the vertical plate in a horizontal direction;

[0008] The tray is used to hold the tape roll, the pull claw is used to pull the tape, the positioning claw is used to hold the tape in position, and the cutting blade is used to cut the tape.

[0009] In an optional embodiment, a pair of laterally offset clamping rods are also included. The pair of laterally offset clamping rods are disposed on the upright plate and are telescopic relative to the upright plate. The pair of laterally offset clamping rods are located between the positioning claw and the cutting blade and are used to over-clamp the tape so that the end of the tape droops.

[0010] The pull claw includes a pair of clamping plates and a pair of clamps. The pair of clamps are respectively disposed on opposite sides of the pair of clamping plates, and the pair of laterally misaligned clamping rods can pass laterally between the pair of clamps.

[0011] In an optional implementation, a positioning claw telescopic cylinder is also included;

[0012] The upright plate is connected to the suspended vertical beam by a fixed column, and the positioning claw telescopic cylinder is located on the side of the upright plate facing the suspended vertical beam;

[0013] The output end of the positioning claw telescopic cylinder is connected to the positioning claw, and the positioning claw telescopic cylinder is used to drive the positioning claw to extend and retract relative to the upright plate.

[0014] In an optional embodiment, a tape guide roller is also included, which is disposed on the upright plate;

[0015] The tape guide roller is located between the material tray and the positioning claw.

[0016] In an optional embodiment, a tape tensioning roller is also included, and multiple tape guide rollers are arranged laterally;

[0017] The tape tensioning roller is disposed on the vertical plate and located between adjacent tape guide rollers.

[0018] In an optional embodiment, a first tape detection sensor is further included, which is disposed on the upright plate and located between adjacent tape guide rollers.

[0019] In an optional embodiment, a pull claw slide is further included, which is horizontally disposed on the upright plate;

[0020] The pull claw is connected to the slider of the pull claw slide.

[0021] In an optional embodiment, a transmission belt is further included, which is arranged laterally on the upright plate, and the slider of the pull claw slide is connected to the transmission belt.

[0022] In an optional embodiment, a second tape detection sensor is further included, which is disposed on the upright plate and located between the cutting blade and the pull claw.

[0023] Secondly, this utility model provides a tooling circulation line, including the tape feeding mechanism described in any of the foregoing embodiments.

[0024] Compared with the prior art, the technical advantages of the tape feeding mechanism and tooling circulation line provided by this utility model are as follows:

[0025] The tape feeding mechanism provided by this utility model is used in a tooling circulation line. The tape feeding mechanism includes: a vertical plate, a suspension beam, a material tray, a positioning claw, a cutting blade, and a pull claw; the vertical plate is connected to the suspension beam and is located on one side of the suspension beam; the material tray, positioning claw, cutting blade, and pull claw are arranged sequentially on the vertical plate in a transverse direction; the material tray is used to install tape rolls, the pull claw is used to pull tape, the positioning claw is used to clamp and position the tape, and the cutting blade is used to cut the tape.

[0026] One side of the upright plate connects to the suspended vertical beam, while the other side is equipped with a material tray, positioning claws, a cutting blade, and pull claws arranged horizontally. This arrangement ensures that the material tray, positioning claws, cutting blade, and pull claws are all located on one side, avoiding interference with the suspended vertical beam. Simultaneously, the pull claws can hold the end of the tape, causing it to rotate on the material tray and be stretched. When the tape reaches the preset length, the positioning claws hold the tape, and then the cutting blade cuts the tape. The clamping and positioning function of the positioning claws ensures that the cutting blade stably cuts the tape. The overall structure is simple, saves manpower, improves production efficiency, and meets the ever-increasing production capacity demands.

[0027] The tooling circulation line provided by this utility model includes the aforementioned tape feeding mechanism. Therefore, the technical advantages and effects achieved by this tooling circulation line include those achieved by the aforementioned tape feeding mechanism, which will not be elaborated here.

[0028] Other features and advantages of this invention will be described in detail in the following detailed description section. Attached Figure Description

[0029] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0030] Figure 1 This is a schematic diagram of the tape feeding mechanism provided in an embodiment of the present utility model;

[0031] Figure 2 This is a schematic diagram of the tape feeding mechanism provided in an embodiment of the present utility model.

[0032] Icons: 1-Upright plate; 2-Suspension beam; 3-Material tray; 4-Positioning claw; 5-Cut knife; 6-Pull claw; 7-Belt roll; 8-Clamping plate; 9-Positioning claw telescopic cylinder; 10-Belt guide roller; 11-Belt tensioning roller; 12-First belt detection sensor; 13-Pull claw slide; 14-Transmission belt; 15-Second belt detection sensor. Detailed Implementation

[0033] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0034] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0035] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0036] Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0037] The present invention will be further described in detail below through specific embodiments and in conjunction with the accompanying drawings.

[0038] The specific structure is as follows: Figure 1 and Figure 2 As shown.

[0039] This embodiment provides a tape feeding mechanism for a tooling circulation line. The tape feeding mechanism includes: a vertical plate 1, a suspension beam 2, a material tray 3, a positioning claw 4, a cutting blade 5, and a pull claw 6. The vertical plate 1 is connected to the suspension beam 2 and is located on one side of the suspension beam 2. The material tray 3, the positioning claw 4, the cutting blade 5, and the pull claw 6 are arranged sequentially on the vertical plate 1 in a transverse direction. The material tray 3 is used to install the tape roll 7, the pull claw 6 is used to pull the tape, the positioning claw 4 is used to clamp and position the tape, and the cutting blade 5 is used to cut the tape.

[0040] In this embodiment, one side of the upright plate 1 is connected to the suspended vertical beam 2, and the other side is arranged horizontally with a material tray 3, a positioning claw 4, a cutting blade 5, and a pull claw 6, so that the material tray 3, positioning claw 4, cutting blade 5, and pull claw 6 are all located on one side, avoiding mutual interference with the suspended vertical beam 2. At the same time, the pull claw 6 can pull the end of the tape to move. The tape roll 7 rotates on the material tray 3 to stretch the tape. When it reaches the preset length, the positioning claw 4 clamps the tape, and then the cutting blade 5 cuts the tape. The clamping and positioning function of the positioning claw 4 can ensure that the cutting blade 5 cuts the tape stably. The overall structure is simple, saves manpower, improves production efficiency, and meets the ever-increasing production capacity demand.

[0041] In the optional technical solution of this embodiment, a pair of transversely staggered clamping rods are also included. The pair of transversely staggered clamping rods are disposed on the upright plate 1 and can extend and retract relative to the upright plate 1. The pair of transversely staggered clamping rods are located between the positioning claw 4 and the cutting blade 5 and are used to excessively clamp the tape so that the end of the tape droops. The pull claw 6 includes a pair of clamping plates 8 and a pair of clamps. The pair of clamps are respectively disposed on opposite sides of the pair of clamping plates 8, and the pair of transversely staggered clamping rods can pass through the pair of clamps in the transverse direction.

[0042] In this embodiment, a pair of laterally staggered clamping rods are driven by a cylinder to extend and retract relative to the side of the upright plate 1 facing away from the suspended vertical beam 2. The pair of laterally staggered clamping rods are arranged vertically and are horizontally offset. The tape passes between the pair of laterally staggered clamping rods. After the cutting blade 5 cuts the tape, the pair of laterally staggered clamping rods clamp the end of the tape. Because the pair of laterally staggered clamping rods are horizontally offset and can excessively clamp the tape, the end of the tape is pressed down by the upper clamping rod and positioned below the lower clamping rod, causing the end of the tape to droop. When the pull claw 6 comes to pull the end of the tape again, the pair of laterally staggered clamping rods... The offset clamping rod passes between a pair of clamps and is positioned between a pair of clamping plates 8. At this time, the lower clamp will drive the end of the tape towards the tray 3. When the pair of clamps hold the tape, the end of the tape will be wrapped around the lower clamping rod and adhered to the rear end of the tape. Then, the pair of transverse offset clamping rods retract, and the pull claw 6 pulls the tape. Because the end of the tape is wrapped around the lower clamping rod and adhered to the rear end of the tape, the pair of clamps contact the non-adhesive side of the tape, preventing the tape from sticking to the clamps. At the same time, when the cut tape is pasted on the tooling and photovoltaic modules, it is also convenient to peel off the tape.

[0043] In the optional technical solution of this embodiment, a positioning claw telescopic cylinder 9 is also included; the upright plate 1 is connected to the suspended vertical beam 2 through a fixed column, and the positioning claw telescopic cylinder 9 is disposed on the side of the upright plate 1 facing the suspended vertical beam 2; the output end of the positioning claw telescopic cylinder 9 is connected to the positioning claw 4, and the positioning claw telescopic cylinder 9 is used to drive the positioning claw 4 to extend and retract relative to the upright plate 1.

[0044] In this embodiment, the positioning claw 4 can extend and retract relative to the upright plate 1 toward the side of the upright plate 1 away from the suspension beam 2 via the positioning claw telescopic cylinder 9, so as to avoid interfering with the pulling of the tape. At the same time, the positioning claw telescopic cylinder 9 is set between the upright plate 1 and the suspension beam 2, which improves the space utilization and avoids the positioning claw telescopic cylinder 9 interfering with the pulling of the tape.

[0045] In the optional technical solution of this embodiment, a tape guide roller 10 is also included, which is disposed on the vertical plate 1; the tape guide roller 10 is located between the material tray 3 and the positioning claw 4. During the process of being pulled, the tape first passes through the tape guide roller 10 to ensure the stability of the tape's trajectory and avoid deviation.

[0046] In the optional technical solution of this embodiment, a tape tensioning roller 11 is also included, and multiple tape guide rollers 10 are arranged in the transverse direction; the tape tensioning roller 11 is arranged on the vertical plate 1 and is located between adjacent tape guide rollers 10.

[0047] In this embodiment, the tape passes through the tape guide roller 10 and the tape tension roller 11 during the pulling process. The tape guide roller 10 and the tape tension roller 11 cooperate with each other to ensure the stability of the tape's trajectory when it is pulled, while also ensuring the tension of the tape.

[0048] In the optional technical solution of this embodiment, a first tape detection sensor 12 is also included. The first tape detection sensor 12 is disposed on the vertical plate 1 and located between adjacent tape guide rollers 10. The first tape detection sensor 12 is used to detect whether there is tape between adjacent tape guide rollers 10. If there is no tape, it indicates that the tape is broken or the tape roll 7 is used up, so as to ensure the stability of tape feeding.

[0049] In the optional technical solution of this embodiment, a pull claw slide 13 is also included, which is horizontally arranged on the vertical plate 1; the pull claw 6 is connected to the slider of the pull claw slide 13. The pull claw 6 is driven to move by the pull claw slide 13, which has a simple structure and a stable movement trajectory of the pull claw 6, ensuring the reliability of pulling the tape.

[0050] In the optional technical solution of this embodiment, a transmission belt 14 is also included. The transmission belt 14 is arranged laterally on the vertical plate 1, and the slider of the claw slide 13 is connected to the transmission belt 14. The transmission belt 14 serves as a power source, driving the slider of the claw slide 13 to move, thereby driving the claw 6 to move. The structure is simple and the driving effect is stable.

[0051] In the optional technical solution of this embodiment, a second tape detection sensor 15 is also included. The second tape detection sensor 15 is disposed on the upright plate 1 and located between the cutting blade 5 and the pull claw 6. The second tape detection sensor 15 is used to detect whether there is tape between the cutting blade 5 and the pull claw 6. If there is no tape, it indicates that the tape is broken, the tape roll 7 is used up, or the pull claw 6 has not gripped the tape, thus ensuring the stability of tape feeding.

[0052] This embodiment provides a tooling circulation line, including the aforementioned tape feeding mechanism. Therefore, the technical advantages and effects achieved by this tooling circulation line include those achieved by the aforementioned tape feeding mechanism, which will not be elaborated here.

[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A tape feeding mechanism for a tooling circulation line, characterized in that, The tape feeding mechanism includes: a vertical plate (1), a suspended vertical beam (2), a material tray (3), a positioning claw (4), a cutting blade (5), and a pull claw (6); The vertical plate (1) is connected to the suspended vertical beam (2) and is located on one side of the suspended vertical beam (2); The material tray (3), the positioning claw (4), the cutting blade (5) and the pull claw (6) are arranged sequentially on the vertical plate (1) in a horizontal direction; The tray (3) is used to install the tape roll (7), the pull claw (6) is used to pull the tape, the positioning claw (4) is used to clamp the tape for positioning, and the cutting blade (5) is used to cut the tape.

2. The tape feeding mechanism according to claim 1, characterized in that, It also includes a pair of transversely offset clamps, which are disposed on the upright plate (1) and can extend and retract relative to the upright plate (1). The pair of transversely offset clamps are located between the positioning claw (4) and the cutting blade (5) and are used to excessively clamp the tape so that the end of the tape droops. The pull claw (6) includes a pair of clamps (8) and a pair of clamps. The pair of clamps are respectively disposed on opposite sides of the pair of clamps (8), and the pair of laterally misaligned clamps can pass laterally between the pair of clamps.

3. The tape feeding mechanism according to claim 1, characterized in that, It also includes a positioning claw telescopic cylinder (9); The upright plate (1) is connected to the suspended vertical beam (2) by a fixed column, and the positioning claw telescopic cylinder (9) is located on the side of the upright plate (1) facing the suspended vertical beam (2); The output end of the positioning claw telescopic cylinder (9) is connected to the positioning claw (4), and the positioning claw telescopic cylinder (9) is used to drive the positioning claw (4) to extend and retract relative to the upright plate (1).

4. The tape feeding mechanism according to claim 1, characterized in that, It also includes a tape guide roller (10), which is disposed on the vertical plate (1); The tape guide roller (10) is located between the material tray (3) and the positioning claw (4).

5. The tape feeding mechanism according to claim 4, characterized in that, It also includes a tape tensioning roller (11), and multiple tape guide rollers (10) are arranged in the transverse direction; The tape tensioning roller (11) is disposed on the vertical plate (1) and located between adjacent tape guide rollers (10).

6. The tape feeding mechanism according to claim 5, characterized in that, It also includes a first tape detection sensor (12), which is disposed on the upright plate (1) and located between adjacent tape guide rollers (10).

7. The tape feeding mechanism according to claim 1, characterized in that, It also includes a pull claw slide (13), which is horizontally arranged on the vertical plate (1); The pull claw (6) is connected to the slider of the pull claw slide (13).

8. The tape feeding mechanism according to claim 7, characterized in that, It also includes a transmission belt (14), which is arranged laterally on the vertical plate (1), and the slider of the pull claw slide (13) is connected to the transmission belt (14).

9. The tape feeding mechanism according to any one of claims 1-8, characterized in that, It also includes a second tape detection sensor (15), which is disposed on the upright plate (1) and located between the cutting blade (5) and the pull claw (6).

10. A tooling circulation line, characterized in that, Includes the tape feeding mechanism as described in any one of claims 1-9.

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